Counting and ejecting device for round steel pipe packing line

By designing a counting and ejecting device for the round steel pipe packaging line, the ejection components and the insert part are used to automatically count and eject the round pipes, which solves the problems of manual counting and handling, and improves production efficiency and packaging uniformity.

CN223384829UActive Publication Date: 2025-09-26TIANJIN YOUFA STEEL PIPE GRP CO LTD +1
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422228048.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-09-26
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

The existing round tube packaging process requires manual counting and handling, resulting in high labor intensity and low efficiency.

Method used

A counting and ejection device for a round steel pipe baling line is designed, which includes multiple ejection components. Each ejection component consists of a first base, a first X-axis linear module, a first slide, a first Y-axis linear module, a second slide and a top plate. The top plate is driven by a reduction motor to slide and the insertion part is inserted into the gap between adjacent steel pipes to achieve automatic counting and ejection.

Benefits of technology

It realizes automatic counting and ejection of round tubes, reduces manual intervention, improves production efficiency and packaging uniformity, and reduces labor intensity of workers.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223384829U_ABST
    Figure CN223384829U_ABST
Patent Text Reader

Abstract

The utility model provides a round steel pipe packing line counting ejection device which comprises a plurality of ejection assemblies which are arranged in parallel, each ejection assembly is arranged below a cloth frame, round pipe bodies are stacked on the cloth frame, each ejection assembly is correspondingly provided with a guide rail, the guide rails are located at one end of the cloth frame, and the ejection assemblies are arranged on the cloth frame. The upper ends of the ejection assembly, the guide rail and the material distribution frame are all provided with gradients. According to the counting ejection device for the round steel pipe packing line, the ejection plate is used for ejecting out the steel pipe bodies above the ejection plate, the first X-direction linear module is used for driving the first sliding base, the second sliding base and the ejection plate to slide in the X direction, and the ejection number is calculated according to the sliding distance of the ejection plate and the diameter of each round pipe body; therefore, the requirement of counting and ejecting the round pipe body is met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the field of round pipe production, in particular to a counting and ejecting device for a round steel pipe packaging line. Background Art

[0002] Round tube packaging is the last step in the round tube production process. For round tubes, good packaging not only makes their overall appearance neat and convenient for transportation, but also plays a certain protective role in the quality of the round tubes. Consumers also prefer round tube products with good quality and packaging.

[0003] Traditional round packaging is difficult to standardize and count, and can easily lead to scattering during stacking and transportation. Most manufacturers now use hexagonal bundling for round tubes, which is simpler and easier to count than other bundling methods. Currently, many domestic manufacturers use manual hexagonal bundling, which results in inconsistent tube specifications and low efficiency. Steel pipe balers can automatically bundle stacked steel pipes, but they still require manual counting and handling, which is labor-intensive and inefficient. Summary of the Invention

[0004] In view of this, the utility model aims to propose a round steel pipe packaging line counting and ejecting device to solve the problem of manual stacking and high labor intensity in the prior art steel pipe packaging.

[0005] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0006] The cam is provided with a guide rail for driving the second slide to slide along the Y direction of the first slide, and a top plate is provided on the second slide to eject the steel pipe body above the cam.

[0007] Furthermore, the first X-axis linear module includes a first gear and a first rack. The first gear is sleeved on the first base. One end of the first rack is fixedly mounted on the first slide. One side of the first rack is engaged with the outer periphery of the first gear.

[0008] Furthermore, a plurality of first rollers are installed on the first slide, and the plurality of first rollers are arranged parallel to each other, each first roller is rotatably connected to the first slide, a first guide rail is arranged on the first slide, and a first annular rolling groove is provided on the periphery of each first roller, and the first rolling groove is rollingly connected to the periphery of the first guide rail.

[0009] Furthermore, a first limiting plate is installed on both sides of the first slide respectively, and a first baffle is set on both sides of the first base respectively. A first limiting wheel is rotatably set at the lower end of each first limiting plate, and the outer periphery of the first limiting wheel is rollingly connected to the lower side of the first baffle.

[0010] Furthermore, the first Y-axis linear module includes a second gear and a second rack, the second gear is sleeved on the first slide, one end of the second rack is fixedly mounted to one end of the second slide, and one side of the second rack is engaged with the periphery of the second gear.

[0011] Furthermore, the second gears of the multiple counting ejection assemblies are connected in sequence through the transmission main shaft, and the transmission main shaft is fixedly connected to the output end of the reduction motor, the outer periphery of the reduction motor is slidably connected to the fourth base, and the fourth base is fixedly installed on the foundation, and the reduction motor can slide along the X direction relative to the foundation.

[0012] Furthermore, a plurality of second rollers are installed on the second slide, and the plurality of second rollers are arranged parallel to each other. Two first support plates are arranged on the first slide, and the two first support plates are arranged parallel to each other. The outer side of each first support plate is rollingly connected to at least one second roller.

[0013] Furthermore, the lower end of the top plate is fixedly connected to the second slide seat, the upper end of the top plate is provided with a slope, and an insertion portion is provided on the side of the top plate away from the slide rail, and the insertion portion is used to be inserted into the gap between two adjacent steel pipe bodies.

[0014] Furthermore, the cross section of the inserting portion is a triangular structure.

[0015] Compared with the prior art, the circular steel pipe baling line counting and ejecting device described in the present invention has the following beneficial effects:

[0016] (1) The counting and ejecting device for the round steel pipe baling line described in the present invention has a top plate used to eject the steel pipe body above it, and a first X-direction linear module used to drive the first slide, the second slide and the top plate to slide along the X-direction. The number of round pipes that can be ejected is calculated based on the sliding distance of the top plate and the diameter of each round pipe body, so as to meet the requirement of counting and ejecting the round pipe body.

[0017] (2) The round steel pipe baling line counting and ejecting device described in the present invention comprises a sliding support structure of a plurality of first rollers and a first slide, and the first roller is rollingly connected to the periphery of the first guide rail through a first rolling groove arranged on the periphery, which can limit the relative position of the first roller, and the first guide rail is used to limit the running track of the first roller and the first slide.

[0018] (3) The counting and ejecting device for the round steel pipe baling line described in the present invention has a slope on the upper end of the top plate, and an insertion portion is provided on the side of the top plate away from the slide rail. The insertion portion is used to be inserted into the gap between two adjacent steel pipe bodies. The cross section of the insertion portion is a right-angled triangle structure, which facilitates the insertion portion to be inserted into the gap and facilitates the top plate to separate the round pipe body to be ejected. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 This is a side view schematic diagram of a plurality of round tube bodies stacked on a distribution rack according to an embodiment of the present invention;

[0021] Figure 2 This is a structural schematic diagram of the ejection assembly described in an embodiment of the present utility model.

[0022] Figure 3 A schematic side view of an ejection assembly according to an embodiment of the present invention;

[0023] Figure 4 It is a front view schematic diagram of the ejection assembly according to an embodiment of the present invention;

[0024] Description of reference numerals:

[0025] 1. Slide rail; 2. Ejector assembly; 21. First base; 22. First X-axis linear module; 221. First gear; 222. First rack; 23. First slide; 231. First roller; 232. First guide rail; 233. First limit plate; 234. First baffle; 235. First limit wheel; 24. First Y-axis linear module; 25. Second slide; 251. Second roller; 252. First support plate; 26. Top plate; 261. Insertion part; 3. Fabric rack; 4. Round tube body. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0027] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0029] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0030] like Figure 1-Figure 4As shown, the counting ejection device of the round steel pipe packaging line includes a plurality of ejection components 2, and the plurality of ejection components 2 are arranged parallel to each other, each ejection component 2 is arranged below the cloth rack 3, the cloth rack 3 is a frame structure, and the round pipe body 4 is stacked on the cloth rack 3, and each ejection component 2 is correspondingly provided with a guide rail, and the guide rail is located at one end of the cloth rack 3, and the ejection component 2, the guide rail and the upper end of the cloth rack 3 are all provided with a slope, each including a first base 21, a first X-direction linear module 22, a first slide 23, a first Y-direction linear module 24, a second slide 25 and a top plate 26, the first base 21 is installed below the cloth rack 3, and the first slide 23 and the first Y-direction linear module 24 are arranged above the first base 21. X-direction linear module 22, the first X-direction linear module 22 is used to drive the first slide 23 to slide along the X-direction on the first base 21, and the first Y-direction linear module 24 and the second slide 25 are respectively provided on the first slide 23, the first Y-direction linear module 24 is used to drive the second slide 25 to slide along the Y-direction of the first slide 23, and a top plate 26 is provided on the second slide 25, and the top plate 26 is used to eject the steel pipe body above it, and the first X-direction linear module 22 is used to drive the first slide 23, the second slide 25 and the top plate 26 to slide along the X-direction, and the number that can be ejected is calculated by the sliding distance of the top plate 26 and the diameter of each circular tube body 4, so as to meet the demand of counting the ejected circular tube bodies 4.

[0031] The first X-axis linear module 22 can use a linear cylinder, hydraulic cylinder, linear motor or screw module in the existing technology. The first X-axis linear module 22 of this embodiment includes a first gear 221 and a first rack 222. The first gear 221 is mounted on the first base 21, and one end of the first rack 222 is fixedly mounted on the first slide 23. One side of the first rack 222 is engaged with the outer periphery of the first gear 221. The external driving power drives the first gear 221 to rotate to drive the first rack 222 to move linearly, thereby driving the first slide 23 to move linearly.

[0032] A plurality of first rollers 231 are installed on the first slide 23, and the plurality of first rollers 231 are arranged parallel to each other, each first roller 231 is rotatably connected to the first slide 23, a first guide rail 232 is arranged on the first slide 23, and a first annular rolling groove is provided on the periphery of each first roller 231, and the first rolling groove is rollingly connected to the periphery of the first guide rail 232. The plurality of first rollers 231 form a sliding support structure of the first slide 23, and the first rollers 231 are rollingly connected to the periphery of the first guide rail 232 through the first rolling groove provided on the periphery, which can limit the relative position of the first rollers 231, and the first guide rail 232 is used to limit the running trajectory of the first roller 231 and the first slide 23.

[0033] A first limiting plate 233 is installed on both sides of the first slide 23, and a first baffle 234 is set on both sides of the first base 21. A first limiting wheel 235 is rotatably set at the lower end of each first limiting plate 233. The periphery of the first limiting wheel 235 is rollingly connected to the lower side of the first baffle 234. A first limiting plate 233 is set on both sides of the first slide 23, and the first limiting wheel 235 is rollingly connected to the first baffle 234 to limit the relative position of the first slide 23 on the first base 21, thereby preventing the first slide 23 and the second slide 25 from tipping over on the first base 21.

[0034] The first Y-axis linear module 24 includes a second gear and a second rack. The second gear is sleeved on the first slide 23. One end of the second rack is fixedly mounted to one end of the second slide 25. One side of the second rack is meshed with the periphery of the second gear. The second gears of multiple counting ejection assemblies 2 are connected in sequence through the transmission main shaft, and the transmission main shaft is fixedly connected to the output end of the reduction motor. The reduction motor is a prior art. The periphery of the reduction motor is slidably connected to the fourth base. The fourth base is fixedly mounted on the foundation. The reduction motor can slide relative to the foundation along the X direction. The reduction motor can synchronously drive the top plates 26 of multiple counting ejection assemblies 2 to rise synchronously, so as to perform jacking and support on different axial positions of the circular tube body 4, and when the first slide 23 drives the second gear to slide along the X direction, the reduction motor can slide relatively on the fourth base to meet the usage requirements.

[0035] A plurality of second rollers 251 are mounted on the second slide 25, and the plurality of second rollers 251 are arranged parallel to each other. Two first support plates 252 are provided on the first slide 23, and the two first support plates 252 are arranged parallel to each other. The outer side of each first support plate 252 is connected to at least one second roller 251 in a rolling manner. The relative position of the second slide 25 is limited by arranging second rollers 251 on the outer sides of the first support plates 252 to clamp the second rollers 251, so as to ensure stable working conditions.

[0036] The lower end of the top plate 26 is fixedly connected to the second slide 25, the upper end of the top plate 26 is provided with a slope, and an inserting portion 261 is provided on the side of the top plate 26 away from the slide rail 1, and the inserting portion 261 is used to be inserted into the gap between two adjacent steel pipe bodies, such as Figure 4 As shown, the cross section of the inserting portion 261 is a right triangle structure, so that the inserting portion 261 can be inserted into the gap easily, and the ejecting plate 26 can separate the circular tube body 4 to be ejected easily.

[0037] The working process of round tubes being counted and ejected on the fabric rack 3:

[0038] The staff or external equipment spreads multiple circular tube bodies 4 flat on the slope of the material rack 3. The circular tube bodies 4 are naturally slid to the side of the slide rail 1 under the action of gravity, and at this time the slide rail 1 prevents the circular tube bodies 4 from rolling. The external power drives the first gear 221 to rotate through a preset number of rotation circles, and the first rack 222 drives the first slide 23, the second slide 25 and the top plate 26 to the bottom of the multiple circular tube bodies 4 of the counting length. The reduction motor drives the second slide 25 and the top plate 26 to rise. During the rising process of the top plate 26, the insertion part 261 is first inserted into the gap between the two adjacent circular tube bodies 4. The circular tube body 4 located at the upper end of the top plate 26 gradually rises in height and slides down from the slide rail 1 to the next process. The circular tube body 4 on the material rack 3 on one side of the insertion part is blocked. After the top plate 26 drops, the circular tube body 4 on the material rack 3 rolls to the end of the slide rail 1.

[0039] The control method of this embodiment is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. This article is mainly used to protect mechanical devices. The control method and circuit connection are not explained in detail in this article.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Round steel pipe baling line counting and ejecting device, characterized by: The invention comprises a plurality of ejection assemblies (2), and the plurality of ejection assemblies (2) are arranged in parallel with each other, each ejection assembly (2) is arranged below a material distribution rack (3), the material distribution rack (3) is a frame structure, a round tube body (4) is stacked on the material distribution rack (3), each ejection assembly (2) is provided with a corresponding guide rail, and the guide rail is located at one end of the material distribution rack (3), the ejection assembly (2), the guide rail and the upper end of the material distribution rack (3) are all provided with a slope, and each ejection assembly (2) comprises a first base (21), a first X-direction linear module (22), a first slide (23), a first Y-direction linear module (24), a second slide (25) and a top plate (26 ), the first base (21) is installed below the cloth rack (3), the first slide (23) and the first X-direction linear module (22) are arranged above the first base (21), the first X-direction linear module (22) is used to drive the first slide (23) to slide along the X-direction on the first base (21), the first Y-direction linear module (24) and the second slide (25) are respectively arranged on the first slide (23), the first Y-direction linear module (24) is used to drive the second slide (25) to slide along the Y-direction of the first slide (23), and the second slide (25) is provided with a top plate (26), which is used to eject the steel pipe body above it.

2. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: The first X-axis linear module (22) includes a first gear (221) and a first rack (222). The first gear (221) is sleeved on the first base (21). One end of the first rack (222) is fixedly mounted on the first slide (23). One side of the first rack (222) is engaged with the outer periphery of the first gear (221).

3. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: A plurality of first rollers (231) are installed on the first slide (23), and the plurality of first rollers (231) are arranged parallel to each other. Each first roller (231) is rotatably connected to the first slide (23). A first guide rail (232) is arranged on the first slide (23). An annular first rolling groove is provided on the periphery of each first roller (231), and the first rolling groove is rollingly connected to the periphery of the first guide rail (232).

4. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: A first limiting plate (233) is respectively installed on both sides of the first slide seat (23), and a first baffle (234) is respectively provided on both sides of the first base (21). A first limiting wheel (235) is rotatably provided at the lower end of each first limiting plate (233), and the outer periphery of the first limiting wheel (235) is rollingly connected to the lower side of the first baffle (234).

5. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: The first Y-axis linear module (24) includes a second gear and a second rack. The second gear is sleeved on the first slide (23). One end of the second rack is fixedly mounted to one end of the second slide (25). One side of the second rack is engaged with the periphery of the second gear.

6. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: The second gears of the plurality of counting ejection assemblies (2) are connected in sequence through a transmission main shaft, and the transmission main shaft is fixedly connected to the output end of the reduction motor, the outer periphery of the reduction motor is slidably connected to the fourth base, the fourth base is fixedly mounted on the foundation, and the reduction motor can slide relative to the foundation along the X direction.

7. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: A plurality of second rollers (251) are installed on the second slide (25), and the plurality of second rollers (251) are arranged parallel to each other. Two first support plates (252) are arranged on the first slide (23), and the two first support plates (252) are arranged parallel to each other. The outer side of each first support plate (252) is rollingly connected to at least one second roller (251).

8. The counting and ejecting device for round steel pipe baling line according to claim 1, characterized in that: The lower end of the top plate (26) is fixedly connected to the second slide seat (25), the upper end of the top plate (26) is provided with a slope, and an insertion portion (261) is provided on the side of the top plate (26) away from the slide rail (1), and the insertion portion (261) is used to be inserted into the gap between two adjacent steel pipe bodies.

9. The counting and ejecting device for round steel pipe baling line according to claim 8, characterized in that: The cross section of the inserting portion (261) is a triangular structure.