Novel roller conveyor

Abstract

The utility model provides a novel roller conveyor, which belongs to the technical field of solar cell production, and comprises a conveying mechanism, the conveying mechanism comprises a base plate, the top end of the base plate is fixedly connected with a supporting plate, the top end of the supporting plate is fixedly provided with a long-strip-shaped bottom plate, the top end of the long-strip-shaped bottom plate is fixedly provided with a split type vertical plate, and the split type vertical plate is fixedly connected with the base plate. And the number of the split type vertical plates is twelve, a conveying assembly is arranged between every two split type vertical plates, a power assembly is arranged at the bottom end of each conveying assembly, and a transmission assembly is installed on the right side wall of the right side vertical plate of every two split type vertical plates. The novel roller conveyor mechanism solves the problems that an existing roller conveyor is inconvenient to assemble, silicon wafers deviate, and the requirement for machining precision of parts is high, and is compact in structure, easy to maintain and stable in operation.

Description

Technical Field

[0001] The utility model relates to the technical field of solar cell production, in particular to a novel roller conveyor. Background Art

[0002] Roller conveyors are a common type of conveying equipment that utilizes the rotation of multiple rollers to move materials from one location to another. They are suitable for the continuous transport of various flat objects. Roller conveyors typically consist of rollers, a frame, and a drive mechanism. They are widely used in industrial production lines due to their simple structure, easy maintenance, and high efficiency. However, in certain application scenarios, traditional roller conveyors have some technical shortcomings that make them difficult to meet the requirements of precision processes.

[0003] In existing technology, after solar silicon wafers undergo surface processing in the main machine, a roller rejection mechanism transfers the wafers to a roller conveyor, which then transports them to the next process. However, existing roller conveyor mechanisms have the following design flaws: 1. Existing conveyors use a top-down locking method for the side panels and bottom plate, which is inconvenient during installation and difficult to disassemble for later maintenance; 2. The design of independent rollers increases the machining and assembly precision requirements for parts. At the same time, due to the small contact area between the rollers and the silicon wafers, the silicon wafers are prone to bending during conveyance and may even slip, affecting conveying quality; 3. Due to the large number of rollers, assembly consumes a significant amount of time, increasing labor costs. During debugging, silicon wafers are also prone to slipping, and the cause of this phenomenon is difficult to identify. Utility Model Content

[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the present invention.

[0005] In view of the above problems and / or the problems existing in the prior art, the present utility model is proposed.

[0006] Therefore, the technical problem to be solved by the present invention is to provide a new roller conveyor mechanism with a simple structure, convenient assembly, stable operation and the ability to reduce the deviation of silicon wafers.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a new type of roller conveyor, including a conveying mechanism, including a base plate, the top of the base plate is fixedly connected to a support plate, the top of the support plate is fixed with a long bottom plate, the top of the long bottom plate is fixedly installed with a split vertical plate, and there are twelve split vertical plates in total, and a conveying assembly is provided between every two of the split vertical plates, a power assembly is provided at the bottom end of the conveying assembly, and a transmission assembly is installed on the right side wall of the right vertical plate of every two of the split vertical plates.

[0008] As a preferred solution of the new roller conveyor described in the utility model, the conveying assembly includes multiple groups of turntables rotatably connected to the inner sides of the two split vertical plates, and conveying rollers are fixedly installed between each group of the turntables, and multiple conveying rollers are installed in a row between each two split vertical plates.

[0009] As a preferred solution of the new roller conveyor described in the present invention, wherein: a mounting plate is fixedly installed on the rightmost side of the top of the long bottom plate, the power assembly includes a stepper motor fixedly installed on the outside of the mounting plate, and a bearing seat fixedly installed on the right end of the leftmost split vertical plate, the output end of the stepper motor is connected to the driving shaft through a coupling, and the left end of the driving shaft passes through multiple split vertical plates and extends into the bearing seat.

[0010] As a preferred solution of the new roller conveyor described in the utility model, wherein: the transmission assembly includes a driving wheel, a guide wheel 1, a guide wheel 2, a driven wheel and a tensioning wheel rotatably connected to the right side wall of the split vertical plate, the outer surfaces of the driving wheel, the guide wheel 1, the guide wheel 2, the driven wheel and the tensioning wheel are wrapped with belts, the driving wheel is fixedly installed on the outer surface of the driving shaft, the driven wheel and the turntable are arranged on the same horizontal axis, and the driven wheel is fixedly connected to the turntable through a rotating shaft.

[0011] As a preferred solution of the new roller conveyor described in the present invention, a mounting block is fixedly installed at the top of the long bottom plate and between each two split vertical plates, and a cylindrical capacitor cabinet is mounted on the top of each mounting block.

[0012] Beneficial effects of the utility model:

[0013] 1. The new roller conveyor adopts the structural design of split vertical plate and long bottom plate, which simplifies the overall structure of the conveyor, makes the installation and disassembly of each component more convenient, reduces maintenance and assembly time, and thus improves the working efficiency of the equipment.

[0014] 2. By eliminating the independent roller design and adopting a combination of long support structure and turntable-conveyor roller, the processing accuracy requirements of parts are reduced, the equipment manufacturing cost is reduced, and the reliability of the overall assembly is improved.

[0015] 3. The contact area between the roller and the silicon wafer is increased, the stability of silicon wafer transportation is improved, and the bending and running of silicon wafers during transportation are effectively reduced, thereby improving the transportation quality of silicon wafers.

[0016] 4. Through the reasonable layout of transmission components and power components, the driving efficiency of the roller conveyor is improved, ensuring the stable operation of the equipment. The tensioner structure in the transmission chain can effectively adjust the belt tension and reduce the belt relaxation and wear problems.

[0017] 5. The installation of cylindrical capacitor cabinets not only makes the structure more compact, but also improves the utilization rate of the internal space of the equipment, helps to reduce the equipment footprint, save production space, and further reduce costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work. Among them:

[0019] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0020] Figure 2 It is a partial enlarged schematic diagram of the transmission component of the utility model;

[0021] Figure 3 For this utility model Figure 1 A magnified schematic diagram of the structure at point A. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Next, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, cross-sectional views of device structures may be partially enlarged and not to scale when describing embodiments of the present invention. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, three-dimensional dimensions, including length, width, and depth, should be included.

[0025] Furthermore, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0026] Example

[0027] Reference Figures 1 to 3 This embodiment provides a new type of roller conveyor, including a conveying mechanism 100, which is mainly composed of a base plate 101, a support plate 102, a long bottom plate 103, a split vertical plate 104, a conveying assembly 105, a power assembly 106 and a transmission assembly 107, forming a stable and compact structural layout. The conveying assembly 105 is installed between every two split vertical plates 104, and through the cooperation of multiple sets of turntables 105a and conveying rollers 105b, a smooth transmission of materials is achieved. The power assembly 106 is composed of a stepping motor 106a and a driving shaft 106c, which provides continuous driving force and drives the conveying assembly to operate efficiently. The transmission assembly 107 ensures the transmission of power and belt tensioning through the combination of the driving wheel 107a, the guide wheel 107b, the guide wheel 2 107c, the driven wheel 107d, the tensioning wheel 107e and the belt 107f. A mounting block 109 is provided at the top of the long bottom plate 103 , on which a cylindrical capacitor cabinet 110 is mounted, thereby further optimizing the space utilization of the equipment and improving the overall performance.

[0028] Specifically, the conveyor assembly 105 comprises multiple sets of turntables 105a rotatably connected to the inner sides of two split vertical plates 104. The turntables 105a primarily serve as the rotating support structure of the conveyor system, their rotation driving the conveyor rollers, thereby ensuring stable transport of silicon wafers or other materials. Conveyor rollers 105b are fixedly mounted between each set of turntables 105a. These conveyor rollers 105b are used to carry and convey materials. Multiple conveyor rollers 105b are installed in a row between each pair of split vertical plates 104, ensuring stable material transport and preventing deviation or tilting.

[0029] Furthermore, a mounting plate 108 is fixedly mounted on the rightmost side of the top of the elongated base plate 103. This plate provides a stable support base for the power assembly 106, ensuring safe and reliable installation of the power system. Power assembly 106 includes a stepper motor 106a fixedly mounted on the outside of mounting plate 108. As the conveyor's core power source, stepper motor 106a provides continuous mechanical power to drive the entire conveyor system. By adjusting its speed and direction, the stepper motor controls the speed and direction of material transport, ensuring efficient operation of the system.

[0030] The power assembly 106 also includes a bearing seat 106b fixedly mounted on the right end of the leftmost split vertical plate 104. The function of the bearing seat 106b is to support the drive shaft 106c and ensure its smooth rotation during operation, reducing friction and wear. The output end of the stepper motor 106a is connected to the drive shaft 106c via a coupling. The coupling is used to connect the motor and the drive shaft to achieve smooth power transmission. The left end of the drive shaft 106c passes through multiple split vertical plates 104 and extends into the bearing seat 106b. The drive shaft drives the various components in the transmission system to achieve efficient operation of the entire conveying system, ensuring smooth material transfer and reliable operation of the equipment.

[0031] Furthermore, the transmission assembly 107 includes multiple wheels rotatably connected to the right side wall of the split vertical plate 104: a driving wheel 107a, a guide wheel 107b, a guide wheel 2 107c, a driven wheel 107d, and a tensioning wheel 107e. The driving wheel 107a is the core of the transmission system, fixedly mounted on the outer surface of the driving shaft 106c. It receives power from the driving shaft and transmits it to the belt 107f. The guide wheels 107b and 107c guide the path of the belt 107f, maintaining a stable trajectory during transmission and preventing derailment or deviation. The tensioning wheel 107e adjusts the belt tension to ensure that the belt does not sag during operation, thereby maintaining the normal operation of the transmission system. The driven wheel 107d is arranged on the same horizontal axis as the turntable 105a. It primarily receives power from the belt 107f and is fixedly connected to the turntable 105a via a rotating shaft. It transmits the power to the conveyor roller 105b, propelling the material forward smoothly during transportation.

[0032] It should be noted that a belt 107f is wrapped around the outer surfaces of the driving pulley 107a, guide pulley 107b, guide pulley 2 107c, driven pulley 107d, and tensioner pulley 107e. Belt 107f serves as a transmission medium, connecting the various pulleys and transferring power from the driving pulley to the driven pulley, thereby driving the conveyor rollers to achieve continuous material conveyance. The belt design ensures smooth and efficient transmission, and the combination of the guide pulleys and tensioner pulleys maintains the accuracy of the transmission path and operational stability.

[0033] Furthermore, mounting blocks 109 are fixedly mounted at the top of the long base plate 103, between each of the two split vertical panels 104. These provide additional support for the equipment's structure and a foundation for mounting other components. A cylindrical capacitor cabinet 110 is mounted atop each mounting block 109. Its primary function is to store and regulate electrical energy, providing a stable power supply for the transmission system and ensuring that voltage fluctuations during operation are not detrimental to the equipment's efficiency. Furthermore, the cabinet's compact design improves the utilization of the equipment's internal space, making the entire conveying system more compact and efficient.

[0034] Working Principle: Stepper motor 106a transmits power to driving shaft 106c via a coupling. Driving shaft 106c passes through multiple split vertical plates 104 and drives the driving pulley 107a fixed thereto to rotate. Driving pulley 107a transmits power to driven pulley 107d via belt 107f. Belt 107f is wrapped around guide pulleys 107b and 107c to ensure the stability of the belt's travel path. Tensioner 107e adjusts the tension of belt 107f to ensure proper belt tension during operation. Driven pulley 107d is fixedly connected to turntable 105a, and the power transmitted by the belt drives the turntable 105a to rotate. The rotation of turntable 105a drives the synchronous rotation of conveyor rollers 105b. Multiple conveyor rollers 105b are arranged between the split vertical plates 104 to form a column for carrying and conveying materials. Through the continuous rotation of the conveying roller 105b, the material can be stably transported to the target location. In addition, the mounting block 109 provides an installation base for each component, and the cylindrical capacitor cabinet 110 is used to store and regulate electrical energy to ensure the stability of the power supply of the equipment during the entire operation process.

[0035] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, colors, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also an equivalent structure. Without departing from the scope of the present invention, other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the present invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0036] Additionally, in order to provide a concise description of example embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0037] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.

Claims

1. A new type of roller conveyor, characterized by: include, The conveying mechanism (100) comprises a base plate (101), the top of the base plate (101) is fixedly connected to a support plate (102), the top of the support plate (102) is fixedly provided with a long bottom plate (103), the top of the long bottom plate (103) is fixedly provided with a split vertical plate (104), and there are twelve split vertical plates (104) in total, and a conveying assembly (105) is provided between every two of the split vertical plates (104), a power assembly (106) is provided at the bottom end of the conveying assembly (105), and a transmission assembly (107) is installed on the right side wall of the right vertical plate of every two of the split vertical plates (104).

2. The new roller conveyor according to claim 1 is characterized in that: The conveying assembly (105) comprises a plurality of groups of turntables (105a) rotatably connected to the inner sides of the two split upright plates (104), a conveying roller (105b) being fixedly installed between each group of the turntables (105a), and a plurality of the conveying rollers (105b) being installed in a row between each two split upright plates (104).

3. The new roller conveyor according to claim 2 is characterized in that: A mounting plate (108) is fixedly mounted on the rightmost side of the top of the long bottom plate (103); the power assembly (106) comprises a stepper motor (106a) fixedly mounted on the outside of the mounting plate (108); and a bearing seat (106b) fixedly mounted on the right end of the leftmost split vertical plate (104); the output end of the stepper motor (106a) is connected to a driving shaft (106c) via a coupling, and the left end of the driving shaft (106c) passes through the plurality of split vertical plates (104) and extends into the bearing seat (106b).

4. The new roller conveyor according to claim 3 is characterized in that: The transmission assembly (107) includes a driving wheel (107a), a guide wheel 1 (107b), a guide wheel 2 (107c), a driven wheel (107d) and a tensioning wheel (107e) rotatably connected to the right side wall of the split vertical plate (104); the outer surfaces of the driving wheel (107a), the guide wheel 1 (107b), the guide wheel 2 (107c), the driven wheel (107d) and the tensioning wheel (107e) are wound with a belt (107f); the driving wheel (107a) is fixedly mounted on the outer surface of the driving shaft (106c); the driven wheel (107d) and the turntable (105a) are arranged on the same horizontal axis, and the driven wheel (107d) is fixedly connected to the turntable (105a) via a rotating shaft.

5. The new roller conveyor according to claim 4 is characterized in that: A mounting block (109) is fixedly installed at the top of the long bottom plate (103) and between each two split vertical plates (104), and a cylindrical capacitor cabinet (110) is mounted at the top of each mounting block (109).

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