High-precision quantitative filling machine for chili sauce

Through the power system composed of a cylinder and an electric telescopic rod, combined with the coordinated movement of the electric push rod and the conveyor belt, the problem that the existing filling machine cannot quantitatively fill hot sauce is solved, and a high-precision and efficient hot sauce filling process is achieved, ensuring product quality and production efficiency.

CN223385889UActive Publication Date: 2025-09-26HAIMEN JINHAO AUTOMATION TECH
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Patent Information

Application Number
CN202422753962.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-26
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing filling machines are unable to achieve quantitative filling in the production process of high-viscosity condiments such as chili sauce, making it difficult to ensure product quality and production efficiency.

Method used

The power system adopts a combination of air cylinders and electric telescopic rods. By precisely controlling the opening and closing of the connecting block and the sauce outlet, quantitative filling of the hot sauce is achieved. The coordinated movement of the electric push rod and the conveyor belt ensures the precise positioning and delivery of the container.

Benefits of technology

It achieves high-precision quantitative filling of chili sauce, reduces material waste, improves production efficiency and product quality stability, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of food processing equipment, and discloses a chilli sauce high-precision quantitative filling machine which comprises a first base and a supporting block, a protection column is fixedly connected to the top of the first base, a first air cylinder is fixedly connected to the interior of the protection column, a connecting column is fixedly connected to the interior of the protection column, and a second air cylinder is fixedly connected to the interior of the connecting column. A connecting block is rotatably connected to the interior of the supporting block, a connecting column is slidably connected to the right side of the connecting block, a power assembly used for providing power is arranged on the right side of the connecting column, a connecting long rod is rotatably connected to the left side of the connecting short rod, and an electric telescopic rod is fixedly connected to the right side of the connecting long rod. According to the utility model, the sauce is discharged from the sauce outlet, and the electric push rod pushes the long connecting rod and the short connecting rod to rotate, so that material waste caused by excessive filling is avoided, accurate discharging is carried out, meanwhile, the production process is more easily monitored and adjusted, and the stability of product quality is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of food processing equipment, in particular to a high-precision quantitative filling machine for chili sauce. Background Art

[0002] With the increasing consumption of hot sauce, the market demand for efficient and precise filling equipment is growing. A filling machine is a device used to quantitatively fill liquid, semi-liquid, or granular materials into containers. It is widely used in the food, beverage, cosmetics, pharmaceutical, and chemical industries. The main function of a filling machine is to ensure that the material is accurately dosed into containers such as bottles, cans, and bags.

[0003] In the production process of high-viscosity condiments such as chili sauce, some existing filling machines require quantitative filling technology, which is key to ensuring product quality and production efficiency. First, current filling machines typically use fixed filling parameters and simple flow control methods, making it difficult to achieve quantitative filling of chili sauce. Therefore, a high-precision quantitative filling machine for chili sauce was proposed to address this issue. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a high-precision quantitative filling machine for chili sauce, which aims to improve the problem in the prior art that quantitative feeding cannot be performed when filling chili sauce.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A high-precision quantitative filling machine for chili sauce comprises a base and a support block. The top of the base is fixedly connected to a protective column, the interior of the protective column is fixedly connected to a cylinder, the interior of the protective column is fixedly connected to a connecting column, the interior of the support block is rotatably connected to a connecting block, the right side of the connecting block is slidably connected to a connecting column, the right side of the connecting column has a power assembly for providing power, the right side of the cylinder is fixedly connected to a fixed column, the outside of the fixed column is rotatably connected to a connecting short rod, the left side of the connecting short rod is rotatably connected to a connecting long rod, and the right side of the connecting long rod is fixedly connected to an electric telescopic rod.

[0007] As a further description of the above technical solution:

[0008] The power assembly includes a second cylinder, the left side of the second cylinder is fixedly connected to the left side of the connecting column, and the bottom of the second cylinder is fixedly connected to a sauce outlet.

[0009] As a further description of the above technical solution:

[0010] The top of the support block is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating column, the right side of the support block is fixedly connected to a sauce storage barrel, and the interior of the sauce storage barrel is fixedly connected to a lower sauce port.

[0011] As a further description of the above technical solution:

[0012] The top of the base one is fixedly connected to a support seat, the right side of the base one is fixedly connected to a support base two, the interior of the support base two is fixedly connected to a conveyor belt, and the top of the support base two is fixedly connected to a support plate.

[0013] As a further description of the above technical solution:

[0014] Two electric push rods are fixedly connected to the right side of the support plate, and a support fixing seat is fixedly connected to the top of the support plate.

[0015] As a further description of the above technical solution:

[0016] The top of the electric push rod is fixedly connected to a supporting rotating seat, the interior of the supporting rotating seat is rotatably connected to a rotating block, and the top of the rotating block is fixedly connected to a fixed block.

[0017] As a further description of the above technical solution:

[0018] The top of the support base is fixedly connected to an electric telescopic rod, and the top of the support base is fixedly connected to a cylinder 1.

[0019] As a further description of the above technical solution:

[0020] Two supporting columns are fixed on the top of the base one, and the tops of the two supporting columns are fixedly connected with sauce storage cylinders, and the top of the sauce storage cylinder is slidably connected with a top cover.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, the sauce is discharged from the sauce outlet, and the electric push rod pushes the connecting long rod and the connecting short rod to rotate, driving the fixed column to rotate. The fixed column drives the connecting block to be connected to the sauce outlet. After an appropriate amount of sauce enters, the electric telescopic rod retracts the connecting block and connects to the cylinder one, and the hot sauce is squeezed out through the cylinder one and the cylinder two, thereby avoiding material waste caused by excessive filling, performing quantitative material discharge, and making it easier to monitor and adjust the production process to ensure the stability of product quality.

[0023] 2. In the present invention, the electric push rod drives the rotating block and the supporting rotating seat to rotate, driving the two fixed blocks to extend and open. When the bottles are transported on the conveyor belt, slight vibration will occur, so that the bottles can be positioned, thereby increasing the production speed and saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of a high-precision quantitative filling machine for chili sauce proposed in the utility model;

[0025] Figure 2 This is a structural schematic diagram of a sauce outlet of a high-precision quantitative filling machine for hot sauce proposed in the utility model;

[0026] Figure 3 This is a structural diagram of the long connecting rod of a high-precision quantitative filling machine for hot sauce proposed in the utility model;

[0027] Figure 4 This is a structural schematic diagram of an electric push rod of a high-precision quantitative filling machine for chili sauce proposed in the utility model.

[0028] Legend:

[0029] 1. Base 1; 2. Support block; 3. Motor; 4. Protective column; 5. Cylinder 1; 6. Connecting block; 7. Sauce outlet; 8. Connecting column; 9. Cylinder 2; 10. Rotating column; 11. Top cover; 12. Support seat; 13. Sauce outlet; 14. Electric telescopic rod; 15. Connecting long rod; 16. Connecting short rod; 17. Fixed column; 18. Support plate; 19. Electric push rod; 20. Rotating block; 21. Support rotating seat; 22. Fixed block; 23. Support fixed seat; 24. Conveyor belt; 25. Support base 2; 26. Support column; 27. Sauce storage tube. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Reference Figures 1 to 3The present invention provides an embodiment of a high-precision quantitative chili sauce filling machine, comprising a base 1 and a support block 2. A protective column 4 is fixedly connected to the top of the base 1. The base 1 serves as the fundamental support structure for the entire machine, ensuring its stability and load-bearing capacity. The base 1 is designed with anti-slip properties to withstand long-term operating conditions. A cylinder 5 is fixedly connected to the interior of the protective column 4. Cylinder 5 is one of the machine's primary power sources, driving the movement of the connecting rod 16. Through air pressure control, cylinder 5 achieves precise linear motion, thereby controlling the speed and accuracy of the entire filling process. A connecting column 8 is fixedly connected to the interior of the protective column 4. Connecting column 8 connects cylinder 15 and cylinder 2 9, transmitting power. Designed for strength and stability, connecting column 8 prevents deformation or damage during high-frequency operation. The protective column 4 is fixed to the top of the base 1 and primarily protects internal components from external interference and damage. The interior of the protective column 4 features a rational spatial layout to accommodate cylinder 15 and connecting column 8, ensuring safe operation. The support block 2 is internally rotatably connected to a connecting block 6. This allows it to flexibly move under the drive of cylinder 1 5, ensuring precise positioning during filling. The right side of the connecting block 6 is slidably connected to a connecting column 8, and the right side of the connecting column 8 has a power assembly for providing power.

[0032] The power assembly includes cylinder 2 (9), which acts as the power source and is responsible for opening and closing the sauce outlet (13). The cylinder's response speed and durability are considered to ensure stable performance during high-frequency filling operations. The left side of cylinder 2 (9) is fixedly connected to the left side of the connecting column (8), and the bottom of cylinder 2 (9) is fixedly connected to the sauce outlet (13). The sauce outlet (13) is a key component of the filling machine, responsible for accurately filling the chili sauce into the container. A fixing column (17) is fixedly connected to the right side of cylinder 1 (5). This fixing column (17) securely connects the short rod (16) and cylinder 1 (5), ensuring that they do not shift or loosen during operation. This maintains stability to accommodate high-frequency operation. The external rotation of fixing column (17) is connected to the connecting rod (16). The connecting rod (16) and the long rod (15) work together to influence the movement of cylinder 1 (5), converting the cylinder's linear motion into rotational motion of the connecting block (6). This connection design ensures efficient and accurate motion transmission. The left side of the connecting short rod 16 is rotatably connected to the connecting long rod 15, and the right side of the connecting long rod 15 is fixedly connected to the electric telescopic rod 14. The electric telescopic rod 14 is used to push the connecting block 6 for filling, and can be flexibly adjusted according to the needs of different containers. Its control system can realize automatic operation, improving the efficiency and accuracy of filling.

[0033] Reference Figure 1 、 Figure 2 、 Figure 4The top of the support block 2 is fixedly connected to a motor 3, which is fixed to the top of the support block 2 and is responsible for driving the rotation of the rotating column 10. This ensures that the working requirements of the filling machine can be met. The support block 2 is located on the top of the base 1 and serves to support and fix other components. The rotating connection facilitates the flexible movement of the connecting block 6. The output end of the motor 3 is fixedly connected to the rotating column 10. The rotating column 10 is driven by the motor 3 and is responsible for connecting different filling modes, which can be switched according to different production needs. Its design takes into account balance and stability to avoid vibration during high-speed operation. The right side of the support block 2 is fixedly connected to a sauce storage barrel 27. The sauce storage barrel 27 is used to store the hot sauce to be filled. The lower sauce outlet 7 is designed inside to ensure that the hot sauce can flow smoothly into the sauce outlet 13. The sauce storage barrel 27 is designed with corrosion resistance and easy cleaning to ensure food safety. The lower sauce outlet 7 is fixedly connected inside the sauce storage barrel 27. The top of the base 1 is fixedly connected to a support base 12. The support base 12 and the support base 2 25 are used to provide additional support and stability to ensure that the entire device does not shake during operation. The conveyor belt 24 inside the support base 2 25 is used to automatically transport containers to improve production efficiency.

[0034] The right side of base 1 is fixedly connected to support base 25. A conveyor belt 24 is fixedly connected to the interior of support base 25. A support plate 18 is fixedly connected to the top of support base 25. Support plate 18 is fixed to the top of support base 25, supporting and connecting other components and accommodating the overall weight of the equipment. Two electric push rods 19 are fixedly connected to the right side of support plate 18. These push rods 19 are used to adjust the width of the support rotating base 21, ensuring precise positioning during the filling process and improving filling efficiency and accuracy. A support fixed base 23 is fixedly connected to the top of support plate 18. The top of each electric push rod 19 is fixedly connected to the support rotating base 21, which is internally rotatably connected to a rotating block 20. The support rotating base 21 and rotating block 20 are designed to rotate the filling head, ensuring flexible container positioning. A fixed block 22 is fixedly connected to the top of rotating block 20. A motorized telescopic rod 14 is fixedly connected to the top of support base 12, and a cylinder 5 is fixedly connected to the top of support base 12. Two support columns 26 are fixed on the top of the base 1, and the tops of the two support columns 26 are fixedly connected to a sauce storage cylinder 27. The top of the sauce storage cylinder 27 is slidably connected to a top cover 11. The top cover 11 is placed on the top of the sauce storage cylinder 27, which can effectively prevent external contamination. At the same time, it can be easily opened and closed during the filling process, ensuring the convenience of operation.

[0035] Working Principle: First, the chili sauce stored in the sauce storage cylinder 27 flows through the sauce outlet 7 into the sauce outlet 13, ready for filling. After starting the machine, the motor 3 drives the rotating column 10 to rotate, distributing the chili sauce more evenly and connecting the sauce outlet 7. Cylinder 1 (5) uses air pressure to achieve linear motion, pushing the connecting rod 16 and the connecting rod 15, thereby driving the connecting block 6 for precise positioning and gripping. Driven by cylinder 1 (5), the movement of the connecting block 6 activates cylinder 2 (9), pushing the sauce outlet 13 open and discharging the sauce. The chili sauce then flows accurately from the sauce outlet 13 into the container to be filled. As the container moves, the movement of the electric push rod 19 drives the rotating block 20 and the supporting rotating base 21, causing the two fixed blocks 22 to extend and open, ensuring better positioning of the container, preventing offset placement, reducing chili sauce waste, and achieving an efficient filling process. After filling is complete, cylinder 2 (9) pushes the connecting block 6 to close the sauce outlet 13. Throughout the process, the motorized telescopic rod 14 adjusts according to the height and volume of the container, ensuring accurate and consistent filling. Finally, the conveyor belt 24 automatically transports the filled container to the next process. The entire filling process is efficient and stable, ensuring quantitative filling and production efficiency of the chili sauce.

[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-precision quantitative filling machine for chili sauce, comprising a base (1) and a support block (2), characterized in that: The top of the base (1) is fixedly connected to a protective column (4), the interior of the protective column (4) is fixedly connected to a cylinder (5), the interior of the protective column (4) is fixedly connected to a connecting column (8), the interior of the support block (2) is rotatably connected to a connecting block (6), the right side of the connecting block (6) is slidably connected to a connecting column (8), the right side of the connecting column (8) has a power assembly for providing power, the right side of the cylinder (5) is fixedly connected to a fixed column (17), the outside of the fixed column (17) is rotatably connected to a connecting short rod (16), the left side of the connecting short rod (16) is rotatably connected to a connecting long rod (15), and the right side of the connecting long rod (15) is fixedly connected to an electric telescopic rod (14).

2. The high-precision quantitative filling machine for chili sauce according to claim 1, characterized in that: The power assembly includes a second cylinder (9), the left side of the second cylinder (9) is fixedly connected to the left side of the connecting column (8), and the bottom of the second cylinder (9) is fixedly connected with a sauce outlet (13).

3. The high-precision quantitative filling machine for chili sauce according to claim 1, characterized in that: The top of the support block (2) is fixedly connected to a motor (3), the output end of the motor (3) is fixedly connected to a rotating column (10), the right side of the support block (2) is fixedly connected to a sauce storage barrel (27), and the interior of the sauce storage barrel (27) is fixedly connected to a lower sauce outlet (7).

4. The high-precision quantitative filling machine for chili sauce according to claim 1, characterized in that: The top of the base one (1) is fixedly connected to a support base (12), the right side of the base one (1) is fixedly connected to a support base two (25), the interior of the support base two (25) is fixedly connected to a conveyor belt (24), and the top of the support base two (25) is fixedly connected to a support plate (18).

5. The high-precision quantitative filling machine for chili sauce according to claim 4, characterized in that: Two electric push rods (19) are fixedly connected to the right side of the support plate (18), and a support fixing seat (23) is fixedly connected to the top of the support plate (18).

6. The high-precision quantitative filling machine for chili sauce according to claim 5, characterized in that: The top of the electric push rod (19) is fixedly connected to a supporting rotating seat (21), the interior of the supporting rotating seat (21) is rotatably connected to a rotating block (20), and the top of the rotating block (20) is fixedly connected to a fixed block (22).

7. The high-precision quantitative filling machine for chili sauce according to claim 4, characterized in that: The top of the support seat (12) is fixedly connected to an electric telescopic rod (14), and the top of the support seat (12) is fixedly connected to a cylinder 1 (5).

8. The high-precision quantitative filling machine for chili sauce according to claim 1, characterized in that: Two support columns (26) are fixed on the top of the base (1), and the tops of the two support columns (26) are fixedly connected with a sauce storage barrel (27), and the top of the sauce storage barrel (27) is slidably connected with a top cover (11).