Sludge washing device for sludge treatment

By designing a sludge treatment device with a rotating mud washing cage and a spraying component, the problem of poor cleaning effect of traditional sludge cleaning devices is solved, the uniform distribution and efficient cleaning of sludge are achieved, and the sludge treatment efficiency is improved.

CN223386015UActive Publication Date: 2025-09-26HUBEI DINGLIHENG CONSTR CO LTD
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Patent Information

Application Number
CN202422763795.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-26
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

Traditional sludge cleaning equipment has poor cleaning effect and low efficiency, and cannot meet the needs of large-scale sludge treatment.

Method used

A sludge treatment device is designed, which includes a top-opening mud washing box, a rotating mechanism and a spraying assembly. The sludge is evenly distributed and fully cleaned by rotating the mud washing cage and spraying cleaning water.

Benefits of technology

It achieves uniform distribution and comprehensive cleaning of the sludge, improves cleaning efficiency, and provides cleaner and more uniform sludge, laying the foundation for subsequent treatment steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sludge treatment, in particular to a sludge washing device for sludge treatment, which comprises a sludge washing box with an opening in the top, and a sludge washing cage and a rotating mechanism connected with the sludge washing cage are arranged in the sludge washing box. A sludge inlet is reserved in one side of the sludge washing cage; the bottom of the sludge washing box is communicated with a sludge discharge box, and a discharge pipe is arranged at one end of the sludge discharge box; a spraying assembly located over the mud washing cage is further erected on the mud washing box. According to the sludge washing device for sludge treatment, through the rotary sludge washing cage and the spraying assembly in the sludge washing box with the opening in the top, uniform distribution, comprehensive cleaning and dewatering of sludge are achieved. Sludge enters the sludge washing cage through the sludge inlet and is driven by the rotating mechanism to rotate, and meanwhile the spraying assembly sprays cleaning water for washing. And sludge and water after cleaning are discharged through the sludge discharge box and the discharge pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge treatment, in particular to a sludge treatment and sludge washing device. Background Art

[0002] During the sludge treatment process, sludge typically contains a large amount of water, impurities, and harmful substances. Direct treatment is not only inefficient but may also cause secondary pollution to the environment. Therefore, preliminary cleaning of sludge is a critical step in the sludge treatment process. Preliminary cleaning can remove most impurities and excess dirt from the sludge, providing cleaner and more uniform sludge for subsequent treatment steps (such as dehydration, incineration, or landfill), thereby improving overall treatment efficiency and effectiveness.

[0003] Traditional sludge cleaning devices often use simple stirring or immersion methods, which have limited cleaning effects and are difficult to completely remove impurities and harmful substances in the sludge.

[0004] Due to the relatively primitive cleaning method, the processing time is long and the efficiency is low, which cannot meet the needs of large-scale sludge treatment. Utility Model Content

[0005] The utility model aims at the technical problems existing in the prior art and provides a sludge treatment and sludge washing device to solve the problems of poor cleaning effect and low efficiency of the above-mentioned traditional sludge cleaning devices.

[0006] The technical solution of the utility model for solving the above technical problems is as follows: a sludge treatment and mud washing device, comprising a mud washing box with an opening at the top, a mud washing cage and a rotating mechanism connected to the mud washing cage are arranged in the mud washing box; a mud inlet is reserved on one side of the mud washing cage; the bottom of the mud washing box is connected to a mud discharge box, and a discharge pipe is arranged at one end of the mud discharge box; a spray assembly is also mounted on the mud washing box and located directly above the mud washing cage.

[0007] On the basis of the above technical solution, the present invention can also be improved as follows.

[0008] Furthermore, the mud washing cage includes a frame cage body and a mud net arranged around the frame cage body.

[0009] Furthermore, the rotating mechanism includes:

[0010] A plurality of load-bearing wheels mounted on the mud washing box and supporting the frame cage and rotatably cooperating with the frame cage;

[0011] a drive shaft coaxially connected to the frame cage;

[0012] A motor drive connected to the drive shaft.

[0013] Furthermore, the load-bearing wheels are provided in two groups, upper and lower, along the mud inlet of the mud washing cage. The load-bearing wheels of the upper group cooperate with the inner ring of the frame cage, and the load-bearing wheels of the lower group cooperate with the outer ring of the frame cage.

[0014] Furthermore, the mud washing cage body is hinged with a cage door and a door lock for locking the cage door.

[0015] Furthermore, the spray assembly includes water supply pipes arranged opposite to each other on both sides, a plurality of spray pipes are connected between the two groups of water supply pipes, and a plurality of nozzles facing the mud washing cage are provided on the spray pipes.

[0016] Furthermore, the motor drive component is assembled from a motor and a reducer, the output end of the motor is connected to the input end of the reducer, and the output end of the reducer is connected to the drive shaft.

[0017] Moreover, the sludge treatment and washing device provided by the present invention has at least the following beneficial effects compared with the prior art:

[0018] This sludge treatment and washing device utilizes a rotating sludge washing cage and spray assembly within a top-opening sludge washing tank to achieve uniform sludge distribution, comprehensive cleaning, and dehydration. Sludge enters the sludge washing cage through the sludge inlet, where it is driven by a rotating mechanism and simultaneously rinsed with cleaning water from the spray assembly. The cleaned sludge and water are discharged through a sludge discharge tank and drain pipe.

[0019] The mud washing cage is composed of a frame cage and a mud net, which provides strength and stability and loads the sludge; the rotating mechanism includes a load-bearing wheel, a drive shaft and a motor drive, which drives the mud washing cage to rotate smoothly by reducing speed and increasing torque; the spray assembly consists of a water supply pipe, a spray pipe and a nozzle, and the cleaning water is sprayed onto the rotating sludge in the form of mist or column to achieve comprehensive cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective.

[0022] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0023] 1. Mud washing box; 2. Mud washing cage; 2.1. Cage door; 3. Rotating mechanism; 3.1. Loading wheel; 3.2. Drive shaft; 3.3. Motor drive unit; 4. Mud discharge box; 5. Drain pipe; 6. Spray assembly. DETAILED DESCRIPTION

[0024] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0025] It should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integrated structures. Those skilled in the art will understand the specific meanings of such terms in this patent based on specific circumstances.

[0026] like Figure 1 and Figure 2 As shown, the sludge treatment and mud washing device of the present utility model comprises a mud washing box 1 with an opening at the top, wherein a mud washing cage 2 and a rotating mechanism 3 connected to the mud washing cage 2 are arranged in the mud washing box 1; a mud inlet is reserved on one side of the mud washing cage 2; a mud discharge box 4 is connected to the bottom of the mud washing box 1, and a discharge pipe 5 is arranged at one end of the mud discharge box 4; a spray assembly 6 is also mounted on the mud washing box 1 and located directly above the mud washing cage 2.

[0027] Sludge enters the top-opening mud washing tank 1 through the mud inlet and into the mud washing cage 2. The cage 2 is rotated by a connected rotating mechanism 3, evenly distributing the sludge within the cage and subjecting it to centrifugal force. Simultaneously, a spray assembly 6 located directly above the cage 2 sprays cleaning water onto the sludge, flushing it. The cleaned sludge and water fall through the gaps in the mud washing cage 2 into the bottom of the mud washing tank 1, where they are then discharged through the mud discharge box 4 and the drain pipe 5 at one end, completing the cleaning and dehydration of the sludge.

[0028] As an embodiment, the mud washing cage 2 includes a frame cage body and a mud net arranged around the frame cage body. The frame cage body serves as the supporting structure of the mud washing cage 2, providing the necessary strength and stability, while the mud net plays a key role in loading sludge and allowing washing water to pass through.

[0029] As an embodiment, the rotating mechanism 3 includes:

[0030] A plurality of load-bearing wheels 3.1 mounted on the mud washing box 1 and supporting the frame cage and rotatably cooperating with the frame cage;

[0031] A drive shaft 3.2 coaxially connected to the frame cage;

[0032] A motor drive 3.3 connected to the drive shaft 3.2.

[0033] Specifically, the load-bearing wheels 3.1 are provided in two groups along the mud inlet of the mud washing cage 2. The upper group of load-bearing wheels 3.1 cooperates with the inner ring of the frame cage, and the lower group of load-bearing wheels 3.1 cooperates with the outer ring of the frame cage to support and guide the rotation of the mud washing cage 2.

[0034] Specifically, the cage body of the mud washing cage 2 is further hinged with a cage door 2.1 and a door lock for locking the cage door 2.1, so as to facilitate cleaning of residual impurities after cleaning.

[0035] Specifically, the motor drive component 3.3 is assembled from a motor and a reducer, the output end of the motor is connected to the input end of the reducer, and the output end of the reducer is connected to the drive shaft 3.2, driving the mud washing cage 2 to rotate smoothly by reducing speed and increasing torque.

[0036] As an embodiment, the spray assembly 6 includes water supply pipes arranged opposite to each other on both sides, a plurality of spray pipes are connected between the two groups of water supply pipes, and a plurality of nozzles facing the mud washing cage 2 are provided on the spray pipes.

[0037] The cleaning water flows from the water supply pipe into the spray pipe and is sprayed onto the rotating sludge in a mist or column form through the nozzle. Due to the rotation of the mud washing cage 2, the sludge is continuously washed by the cleaning water from different directions and angles, thereby achieving comprehensive cleaning of the sludge.

[0038] It should be noted that, in this article, the terms "include", "comprising" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also includes other elements that are not explicitly listed, or also includes elements inherent to such process, method, article or device. Unless otherwise expressly specified and limited, the terms "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0039] Although the preferred embodiments of the present invention have been described, those skilled in the art may make additional changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications that fall within the scope of the present invention.

[0040] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A sludge treatment and washing device, characterized in that: The invention comprises a mud washing box (1) with an opening at the top, wherein a mud washing cage (2) and a rotating mechanism (3) connected to the mud washing cage (2) are arranged in the mud washing box (1); a mud inlet is reserved on one side of the mud washing cage (2); a mud discharge box (4) is connected to the bottom of the mud washing box (1), and a discharge pipe (5) is arranged at one end of the mud discharge box (4); and a spray assembly (6) is also mounted on the mud washing box (1) and is located directly above the mud washing cage (2).

2. The sludge treatment and washing device according to claim 1, characterized in that: The mud washing cage (2) comprises a frame cage body and a mud net arranged around the frame cage body.

3. The sludge treatment and washing device according to claim 2, characterized in that: The rotating mechanism (3) comprises: A plurality of load-bearing wheels (3.1) mounted on the load-bearing frame cage of the mud washing box (1) and rotatably matched with the frame cage; A drive shaft (3.2) coaxially connected to the frame cage; A motor drive (3.3) is connected to the drive shaft (3.2).

4. The sludge treatment and washing device according to claim 3, characterized in that: The load-bearing wheels (3.1) are provided in two groups, upper and lower, along the mud inlet of the mud washing cage (2); the load-bearing wheels (3.1) of the upper group cooperate with the inner ring of the frame cage, and the load-bearing wheels (3.1) of the lower group cooperate with the outer ring of the frame cage.

5. The sludge treatment and washing device according to claim 1, characterized in that: The body of the mud washing cage (2) is also hinged with a cage door (2.1) and a door lock for locking the cage door (2.1).

6. The sludge treatment and washing device according to claim 1, characterized in that: The spray assembly (6) comprises water supply pipes arranged opposite to each other on both sides, a plurality of spray pipes are connected between the two groups of water supply pipes, and a plurality of spray heads facing the mud washing cage (2) are provided on the spray pipes.

7. The sludge treatment and washing device according to claim 3, characterized in that: The motor drive component (3.3) is assembled from a motor and a reducer, the output end of the motor is connected to the input end of the reducer, and the output end of the reducer is connected to the drive shaft (3.2).