Textile yarn waxing device

The wax blocks are heated by a combination of electric heating tubes and fans, combined with pulley guidance and temperature control, which solves the problem of uneven melting of wax blocks in the textile yarn waxing device, improves waxing efficiency and yarn quality, and reduces wax oil waste.

CN223386372UActive Publication Date: 2025-09-26WANGJIANG XINYUN TEXTILE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422888188.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-26
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The existing textile yarn waxing device has the problem that the melting temperature of the wax block is unstable, resulting in uneven wax film quality and serious waste.

Method used

The wax block is heated by an electric heating tube and cooled by a fan. The textile yarn is guided by a pulley set so that the yarn is evenly immersed in the wax oil. The temperature is monitored by a temperature sensor and an early warning buzzer is used to control the temperature to prevent the wax oil from flowing out.

Benefits of technology

The wax block is melted evenly, the waxing efficiency and yarn quality are improved, while the waste of wax oil is reduced and the utilization rate of the wax block is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of textile processing, and particularly relates to a textile yarn waxing device which comprises a support and textile yarn, a yarn guide wheel and a guide wheel are respectively installed on the inner surface of the support through bearings, a groove is formed in the surface of the yarn guide wheel, the surface of the textile yarn is connected with the inner wall of the groove in a sliding and clamping mode, and the guide wheel is arranged on the support. A waxing mechanism and a cooling box are arranged on the inner surface of the support, the waxing mechanism comprises a mounting block, dipping grooves are formed in the upper surface of the mounting block in a rectangular array distribution mode, wax blocks are arranged in the dipping grooves, and the dipping grooves are filled with wax oil by melting the wax blocks. According to the spinning yarn waxing device, by arranging the waxing mechanism, a wax block can be conveniently melted at a constant temperature, so that the wax block is uniformly melted, and the waxing efficiency and the waxing quality of spinning yarns are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile processing, in particular to a textile yarn waxing device. Background Art

[0002] Yarn is a fundamental material in the textile industry. It is a continuous, long strip of material made by twisting, merging, or otherwise processing fibers (natural or chemical). Before spinning, the yarn is waxed to reduce surface friction, minimize friction between yarn strands, and facilitate unwinding, minimizing the deterioration of yarn hairiness.

[0003] The existing yarn waxing method is basically to smear solid wax on the yarn so that part of the wax adheres to the yarn. During the waxing process, the wax block rotates around the axis under the drag of the yarn to achieve the purpose of uniform waxing.

[0004] Chinese patent publication number CN108502639B discloses a textile yarn waxing device, comprising a rotating drum, a rotating shaft disposed within the drum, the rotating shaft being arranged below and parallel to the axis of the rotating drum, a wax block being eccentrically disposed on the rotating shaft, a scraper being provided at the bottom of the rotating drum, the scraper being capable of contacting the wax block, a wax melting box being provided below the scraper, a first through-hole for yarn to pass through being symmetrically provided on the sidewalls of the wax melting box, a pay-off roller and a take-up roller being provided on either side of the wax melting box, a gear being provided above the take-up roller, a transmission member being connected between the gear and the take-up roller, a first rack being vertically meshed with one side of the gear, a bracket being connected to one end of the first rack, and the bracket being connected to the rotating shaft. The present invention can solve the problems of uneven yarn waxing and serious wax block waste in the prior art.

[0005] However, the textile yarn waxing device proposed in the above patent cannot keep the temperature consistent during use because it uses hot water to melt the wax block. Temperature fluctuations may cause unstable quality of the wax film and affect the final performance of the yarn. At the same time, it is necessary to frequently replace the hot water to keep the wax block in a melted state, so the operation is too cumbersome. Utility Model Content

[0006] Based on the above-mentioned existing technical problems, the utility model proposes a textile yarn waxing device.

[0007] The utility model proposes a textile yarn waxing device, comprising a bracket and a textile yarn, wherein a wire pulley and a guide wheel are respectively mounted on the inner surface of the bracket through bearings, a groove is provided on the surface of the wire pulley, and the surface of the textile yarn is slidably engaged with the inner wall of the groove, a waxing mechanism and a cooling box are provided on the inner surface of the bracket, and the waxing mechanism comprises a mounting block, and the upper surface of the mounting block is provided with immersion tanks distributed in a rectangular array, and wax blocks are arranged inside the immersion tanks, and wax oil is filled in the immersion tanks by melting the wax blocks.

[0008] Preferably, the waxing mechanism further comprises electric heating tubes distributed in a rectangular array and installed inside the mounting block, the lower surface of the mounting block is provided with a conical heat dissipation port, and a filter is provided at one end of the conical heat dissipation port away from the electric heating tubes.

[0009] Through the above technical solution, the wax block in the immersion tank is heated by electric current through the motor heat pipe, so that the wax block melts in the immersion tank, and the textile yarn is immersed in the wax oil as the textile yarn is transported.

[0010] Preferably, fans are symmetrically installed on the inner wall of the conical heat dissipation outlet, and the air outlets of the fans are in contact with the filter.

[0011] Through the above technical solution, the fan not only makes the temperature evenly distributed in the installation block, but also dissipates the heat through the conical heat dissipation port.

[0012] Preferably, mounting grooves are provided on both sides of the upper surface of the mounting block in a rectangular array, and a pulley block is installed on the inner wall of the mounting groove through a bearing, and the pulley block consists of two pulleys that are staggered in an upper and lower manner.

[0013] Through the above technical solution, the textile yarn is guided and transported by the pulley group, and the textile yarn is allowed to enter the immersion tank, thereby improving the immersion efficiency of the textile yarn.

[0014] Preferably, a temperature sensor and a buzzer are fixedly mounted on the bottom of the mounting block, respectively, and the contacts of the temperature sensor extend into the interior of the mounting block.

[0015] Through the above technical solution, the temperature inside the mounting block is monitored by a temperature sensor to ensure that the temperature is within a certain range. When the temperature exceeds the preset threshold of the temperature sensor, the buzzer issues an early warning, thereby reminding the staff to adjust the current of the electric heating tube, so that the heating temperature can be conveniently controlled.

[0016] Preferably, a surface of the mounting block is provided with wire inlet holes in a rectangular array, and the wire inlet holes are communicated with the mounting groove.

[0017] Through the above technical solution, the textile yarn enters the installation groove through the wire inlet hole, which makes it easier for the pulley block to guide and transport the textile yarn, while preventing the wax oil from flowing out through the immersion tank.

[0018] The beneficial effects of the present invention are:

[0019] 1. By setting up the waxing mechanism, it is convenient to maintain the temperature of the melted wax block, so that the wax block melts evenly, thereby improving the waxing efficiency and the waxing quality of the textile yarn.

[0020] 2. By setting up the pulley group, it is convenient to guide the textile yarn into the dipping tank, and at the same time it can prevent the melted wax oil from flowing out, prevent the wax oil from being wasted, and improve the utilization rate of the wax block. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of a textile yarn waxing device proposed by the present invention;

[0022] Figure 2 This is a three-dimensional diagram of the structure of a wire pulley of a textile yarn waxing device proposed in the present invention;

[0023] Figure 3 This is a three-dimensional diagram of the mounting block structure of a textile yarn waxing device proposed in the utility model;

[0024] Figure 4 This is a three-dimensional diagram of the dipping tank structure of a textile yarn waxing device proposed in the utility model;

[0025] Figure 5 This is a three-dimensional diagram of the fan structure of a textile yarn waxing device proposed in the utility model;

[0026] Figure 6 This is a three-dimensional diagram of the filter structure of a textile yarn waxing device proposed by the utility model.

[0027] In the figure: 1. bracket; 2. textile yarn; 3. wire pulley; 4. guide wheel; 5. groove; 6. mounting block; 61. immersion tank; 62. electric heating tube; 63. conical heat dissipation vent; 64. filter; 65. fan; 7. cooling box; 8. mounting groove; 9. pulley block; 10. temperature sensor; 11. buzzer; 12. cable entry hole. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0029] Reference Figures 1-6 A textile yarn waxing device includes a bracket 1 and a textile yarn 2. A wire pulley 3 and a guide wheel 4 are respectively installed on the inner surface of the bracket 1 through bearings. A groove 5 is provided on the surface of the wire pulley 3. The surface of the textile yarn 2 is slidably engaged with the inner wall of the groove 5. A waxing mechanism and a cooling box 7 are provided on the inner surface of the bracket 1. The waxing mechanism includes a mounting block 6. The upper surface of the mounting block 6 is provided with immersion tanks 61 distributed in a rectangular array. Wax blocks are arranged inside the immersion tanks 61. Wax oil is filled in the immersion tanks 61 by melting the wax blocks.

[0030] In order to facilitate the melting of the wax block and the heat dissipation, the waxing mechanism also includes electric heating tubes 62 installed in a rectangular array inside the mounting block 6. A conical heat dissipation port 63 is provided on the lower surface of the mounting block 6. A filter screen 64 is provided at one end of the conical heat dissipation port 63 away from the electric heating tube 62. The wax block in the immersion tank 61 is heated by the motor heat pipe, so that the wax block melts in the immersion tank 61. As the textile yarn 2 is transported, the textile yarn 2 is immersed in the wax oil.

[0031] In order to ensure uniform temperature distribution and facilitate heat dissipation, fans 65 are symmetrically installed on the inner wall of the conical heat dissipation port 63. The air outlet of the fan 65 is in contact with the filter 64. The fan 65 not only makes the temperature evenly distributed in the mounting block 6, but also dissipates heat through the conical heat dissipation port 63.

[0032] By providing the waxing mechanism, the temperature of the melted wax block can be maintained, so that the wax block melts evenly, thereby improving the waxing efficiency and the waxing quality of the textile yarn 2.

[0033] In order to facilitate the introduction of the textile yarn 2 into the immersion tank 61, installation grooves 8 are distributed in a rectangular array on both sides of the upper surface of the installation block 6. A pulley group 9 is installed on the inner wall of the installation groove 8 through a bearing. The pulley group 9 consists of two pulleys that are staggered up and down. The pulley group 9 guides and transports the textile yarn 2 and allows the textile yarn 2 to enter the immersion tank 61, thereby improving the soaking efficiency of the textile yarn 2.

[0034] By providing the pulley group 9, it is convenient to guide the textile yarn 2 into the dipping tank 61, and at the same time it can prevent the melted wax oil from flowing out, prevent the wax oil from being wasted, and improve the utilization rate of the wax block.

[0035] In order to monitor the temperature, a temperature sensor 10 and a buzzer 11 are fixedly installed at the bottom of the mounting block 6. The contacts of the temperature sensor 10 extend into the interior of the mounting block 6. The temperature inside the mounting block 6 is monitored by the temperature sensor 10 to ensure that the temperature is within a certain range. When the temperature exceeds the threshold value preset by the temperature sensor 10, the buzzer 11 issues an early warning, thereby reminding the staff to adjust the current of the electric heating tube 62, so that the heating temperature can be conveniently controlled.

[0036] In order to prevent the wax oil from flowing out of the immersion tank 61, a rectangular array of wire inlet holes 12 are opened on the surface of the mounting block 6. The wire inlet holes 12 are connected to the mounting groove 8, so that the textile yarn 2 enters the mounting groove 8 through the wire inlet holes 12, which facilitates the pulley group 9 to guide the transportation of the textile yarn 2 and prevents the wax oil from flowing out of the immersion tank 61.

[0037] Working principle: When in use, first start the electric heating tube 62 and the fan 65 to melt the wax block in the immersion tank 61 into wax oil. The fan 65 dissipates the excess heat through the conical heat dissipation port 63. At the same time, the temperature sensor 10 monitors the temperature inside the mounting block 6.

[0038] The textile yarn 2 to be waxed is placed in the groove 5 of the guide wheel 3, and under the action of the guide wheel 4 and the pulley group 9, the textile yarn 2 is allowed to pass through the wire inlet hole 12 and enter the immersion tank 61 of the mounting block 6, so that the textile yarn 2 is soaked in wax oil, thereby achieving the waxing action. The waxed textile yarn 2 is then allowed to enter the cooling box 7 for shaping;

[0039] When the temperature monitored by the temperature sensor 10 exceeds a preset threshold, the buzzer 11 sounds an alarm to remind the staff, thereby adjusting the heating temperature of the electric heating tube 62.

[0040] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A textile yarn waxing device, comprising a support (1) and a textile yarn (2), characterized in that: The inner surface of the bracket (1) is respectively provided with a wire wheel (3) and a guide wheel (4) through bearings. A groove (5) is provided on the surface of the wire wheel (3). The surface of the textile yarn (2) is slidably engaged with the inner wall of the groove (5). A waxing mechanism and a cooling box (7) are provided on the inner surface of the bracket (1). The waxing mechanism includes a mounting block (6). The upper surface of the mounting block (6) is provided with immersion tanks (61) distributed in a rectangular array. Wax blocks are provided inside the immersion tanks (61). Wax oil is filled in the immersion tanks (61) by melting the wax blocks.

2. A textile yarn waxing device according to claim 1, characterized in that: The waxing mechanism further comprises electric heating tubes (62) distributed in a rectangular array and installed inside the mounting block (6); a conical heat dissipation port (63) is provided on the lower surface of the mounting block (6); and a filter screen (64) is provided at one end of the conical heat dissipation port (63) away from the electric heating tubes (62).

3. A textile yarn waxing device according to claim 2, characterized in that: The inner wall of the conical heat dissipation opening (63) is symmetrically provided with fans (65), and the air outlet of the fans (65) is in contact with the filter (64).

4. A textile yarn waxing device according to claim 1, characterized in that: Both sides of the upper surface of the mounting block (6) are provided with mounting grooves (8) in a rectangular array, and a pulley group (9) is installed on the inner wall of the mounting groove (8) through a bearing. The pulley group (9) is composed of two pulleys that are staggered in an upper and lower manner.

5. A textile yarn waxing device according to claim 1, characterized in that: A temperature sensor (10) and a buzzer (11) are fixedly mounted on the bottom of the mounting block (6), respectively, and a contact of the temperature sensor (10) extends into the interior of the mounting block (6).

6. A textile yarn waxing device according to claim 4, characterized in that: The surface of the mounting block (6) is provided with wire entry holes (12) in a rectangular array, and the wire entry holes (12) are communicated with the mounting groove (8).

Citation Information

Patent Citations

  • A waxing device for textile yarns

    CN108502639B