Robot track system for intelligent inspection

By designing a robot track system with support plates, side support plates and reinforcement plates on the arch bridge tower, the problem of difficult track installation on the arch bridge tower was solved, the stable installation and efficient movement of the robot track were achieved, and the inspection efficiency was improved.

CN223386531UActive Publication Date: 2025-09-26HUNAN UNIV +1
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Patent Information

Application Number
CN202422668147.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-09-26
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

On arch bridge towers with complex structures, track design and installation are difficult, and existing track-mounted robot inspection methods are difficult to apply effectively.

Method used

A robot track system including a support plate, a side support plate and a reinforcement plate was designed. The robot movement was achieved by the engagement of the rack and the gear, and the robot was fixed by the engagement of bolts and threaded holes to improve the installation adaptability and support strength.

Benefits of technology

It achieves stable installation of tracks on arched bridge towers, facilitates robot movement, improves detection efficiency and installation adaptability, and has high practical value.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a robot track system for intelligent inspection, and belongs to the technical field of robot tracks. The robot track system for intelligent inspection comprises an arch-type bridge tower steel stiffening plate, a manhole frame is connected to one side of the arch-type bridge tower steel stiffening plate, a track body is arranged on one side of the arch-type bridge tower steel stiffening plate and located in the manhole frame, a reinforcing plate is welded to one side of the track body, a bearing plate is connected to the top end of the reinforcing plate, and the bearing plate is connected to the bottom of the arch-type bridge tower steel stiffening plate. The side, away from the bottom end of the track body, of the bearing plate is connected with the top end of the arch type bridge tower steel stiffening plate, the middle of the bottom end of the bearing plate is connected with the side supporting plate, one side of the side supporting plate is connected with one side of the arch type bridge tower steel stiffening plate, the track can be effectively and conveniently installed on the arch type bridge tower, the installation adaptability is improved, and high practical value is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of robot tracks, in particular to a robot track system for intelligent inspection. Background Art

[0002] During construction and operation, bridges are inevitably subject to environmental erosion, reciprocating loads, and the impact of natural disasters, resulting in damage and breakage. Cable-stayed bridges are a common form of bridge construction. Their towers bear the vertical loads transmitted by the cables and transfer them to the piers and foundations below, ensuring the safety of the bridge. Therefore, timely monitoring of the health of bridge towers is crucial.

[0003] Currently, methods for detecting bridge tower damage include manual inspection, sensor detection, and track-mounted inspection robots. Track-mounted inspection robots are particularly promising due to their high efficiency, wide coverage, high accuracy, and reduced labor and material resources. However, in more complex working conditions, such as arched bridge towers, their unique design and complex structure present challenges in track design and installation.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a robot track system for intelligent inspection is provided in order to achieve a more practical purpose. Utility Model Content

[0005] In order to make up for the above deficiencies, the utility model provides a robot track system for intelligent inspection.

[0006] The utility model is achieved in this way:

[0007] A robot track system for intelligent inspection includes an arch bridge tower steel stiffening plate, one side of the arch bridge tower steel stiffening plate is connected to a manhole frame, one side of the arch bridge tower steel stiffening plate is provided with a track body, the track body is located inside the manhole frame, one side of the track body is welded with a reinforcement plate, the top end of the reinforcement plate is connected to a support plate, the support plate is connected to the top end of the arch bridge tower steel stiffening plate on the side away from the bottom end of the track body, the middle part of the bottom end of the support plate is connected to a side support plate, and one side of the side support plate is connected to one side of the arch bridge tower steel stiffening plate.

[0008] Furthermore, the top of the track body is parallel to the top of the arched bridge tower steel stiffening plate.

[0009] Furthermore, a rack is installed on the top of the track body.

[0010] The beneficial effect of adopting the above further solution is that a rack is installed on the top of the track body, so that the gear and rack in the arch tower robot are engaged, thereby facilitating the movement of the arch tower robot.

[0011] Furthermore, four first mounting holes are opened on one side of the top of the support plate, first bolts are installed inside the first mounting holes, and a first threaded hole is opened on the top of the arched bridge tower steel stiffening plate, and the first bolts are engaged with the first threaded hole.

[0012] The beneficial effect of adopting the above further solution is that the support plate and the arch-type bridge tower steel stiffening plate are easily installed and fixed by engaging the first bolts with the first threaded holes.

[0013] Furthermore, four second mounting holes are opened in the middle of the top end of the support plate, second bolts are installed inside the second mounting holes, and second threaded holes are opened at the top end of the side support plate, and the second bolts are engaged with the second threaded holes.

[0014] The beneficial effect of adopting the above further solution is that the support plate and the side support plate are easily installed and fixed through the engagement of the second bolt and the second threaded hole.

[0015] Furthermore, a pair of third bolts is installed on one side of the side support plate, and a third threaded hole is opened on one side of the arch-type bridge tower steel stiffening plate, and the third bolts are engaged with the third threaded hole.

[0016] The beneficial effect of adopting the above further solution is that the engagement of the third bolt and the third threaded hole facilitates the installation and fixation of the side support plate and the arched bridge tower steel stiffening plate, thereby improving the supporting strength of the support plate.

[0017] Furthermore, the side support plate is in the shape of a figure "7".

[0018] Furthermore, a pair of mounting grooves are provided at the top of the reinforcement plate, and four third mounting holes are provided on the other side of the top of the support plate. A fourth bolt is installed on the inner side of the third mounting hole, and the bottom end of the fourth bolt passes through the bottom end of the mounting groove, and a locking nut is installed at the bottom end of the fourth bolt.

[0019] The beneficial effects of the utility model are as follows: the robot track system for intelligent inspection obtained by the above design of the utility model is convenient for the installation of the track body on the arch bridge tower through the setting of the support plate, side support plate and reinforcement plate, and a rack is installed on the top of the track body to realize the meshing of the gear and rack in the arch tower robot, thereby facilitating the movement of the arch tower robot, and the meshing of the first bolt and the first threaded hole facilitates the installation and fixation of the support plate and the arch bridge tower steel stiffening plate, and the meshing of the second bolt and the second threaded hole facilitates the installation and fixation of the support plate and the side support plate, and the meshing of the third bolt and the third threaded hole facilitates the installation and fixation of the side support plate and the arch bridge tower steel stiffening plate, thereby improving the supporting strength of the support plate, and the bottom end of the fourth bolt passes through the bottom end of the installation groove to realize the installation and fixation of the support plate and the reinforcement plate, and the setting of the installation groove improves the installation adaptability of the track body, and the utility model can effectively facilitate the installation of the track on the arch bridge tower, improve the installation adaptability, and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is one of the three-dimensional structural diagrams of the robot track system for intelligent inspection provided by the utility model;

[0022] Figure 2 This is the second schematic diagram of the three-dimensional structure of the robot track system for intelligent inspection provided by the utility model;

[0023] Figure 3 This is the third schematic diagram of the three-dimensional structure of the robot track system for intelligent inspection provided by the utility model;

[0024] Figure 4 This is the fourth schematic diagram of the three-dimensional structure of the robot track system for intelligent inspection provided by the utility model;

[0025] Figure 5 A three-dimensional diagram of the support plate of the robot track system for intelligent inspection provided by the utility model.

[0026] In the figure: 100, arch bridge tower steel stiffening plate; 101, support plate; 10101, first mounting hole; 10102, second mounting hole; 10103, third mounting hole; 102, side support plate; 103, reinforcement plate; 10301, mounting groove; 104, track body; 105, rack; 106, manhole frame; 107, first bolt; 108, second bolt; 109, third bolt; 110, fourth bolt; 111, locking nut. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0029] Example 1

[0030] The utility model provides the following technical solutions: Figure 1-Figure 5 As shown, the robot track system for intelligent inspection includes an arch bridge tower steel stiffening plate 100, one side of the arch bridge tower steel stiffening plate 100 is connected to a manhole frame 106, one side of the arch bridge tower steel stiffening plate 100 is provided with a track body 104, the track body 104 is located inside the manhole frame 106, one side of the track body 104 is welded with a reinforcement plate 103, the top of the reinforcement plate 103 is connected to a support plate 101, the support plate 101 is connected to the top of the arch bridge tower steel stiffening plate 100 on the side away from the bottom end of the track body 104, the middle part of the bottom end of the support plate 101 is connected to a side support plate 102, one side of the side support plate 102 is connected to one side of the arch bridge tower steel stiffening plate 100, and the arrangement of the support plate 101, the side support plate 102 and the reinforcement plate 103 facilitate the installation of the track body 104 on the arch bridge tower.

[0031] Example 2

[0032] Reference Figure 1-Figure 5As shown, the top of the track body 104 is parallel to the top of the arch bridge tower steel stiffening plate 100, and a rack 105 is installed at the top of the track body 104. Four first mounting holes 10101 are opened on one side of the top of the support plate 101, and a first bolt 107 is installed on the inner side of the first mounting hole 10101. A first threaded hole is opened at the top of the arch bridge tower steel stiffening plate 100, and the first bolt 107 is engaged with the first threaded hole. The rack 105 is installed at the top of the track body 104 to realize the engagement of the gear in the arch tower robot with the rack 105, thereby facilitating the movement of the arch tower robot, and the engagement of the first bolt 107 with the first threaded hole facilitates the installation and fixation of the support plate 101 and the arch bridge tower steel stiffening plate 100.

[0033] Example 3

[0034] Reference Figure 1-Figure 5 As shown, four second mounting holes 10102 are provided in the middle of the top of the support plate 101, and a second bolt 108 is installed on the inner side of the second mounting hole 10102. A second threaded hole is provided on the top of the side support plate 102, and the second bolt 108 is engaged with the second threaded hole. A pair of third bolts 109 are installed on one side of the side support plate 102, and a third threaded hole is provided on one side of the arch bridge tower steel stiffening plate 100, and the third bolt 109 is engaged with the third threaded hole. The side support plate 102 is in a "7" shape. A pair of mounting grooves 10301 are provided on the top of the reinforcement plate 103, and four third mounting holes 10103 are provided on the other side of the top of the support plate 101. The inner side of the third mounting hole 10103 A fourth bolt 110 is installed on the side, and the bottom end of the fourth bolt 110 passes through the bottom end of the installation groove 10301. A locking nut 111 is installed on the bottom end of the fourth bolt 110, and the second bolt 108 is engaged with the second threaded hole to facilitate the installation and fixation of the support plate 101 and the side support plate 102. The third bolt 109 is engaged with the third threaded hole to facilitate the installation and fixation of the side support plate 102 and the arch bridge tower steel stiffening plate 100, thereby improving the supporting strength of the support plate 101. The bottom end of the fourth bolt 110 passes through the bottom end of the installation groove 10301 to achieve the installation and fixation of the support plate 101 and the reinforcement plate 103, and the setting of the installation groove 10301 improves the installation adaptability of the track body 104.

[0035] Specifically, the working principle of the robot track system for intelligent inspection is as follows: when in use, the arch tower structure is first drawn and simplified, and then the position and line shape of the track are determined according to the line shape and structure of the arch tower, and considering the clearance limit of the manhole. When designing the track, the track is reasonably segmented and spliced. The support plate 101, the side support plate 102 and the reinforcement plate 103 are arranged to facilitate the installation of the track body 104 on the arch bridge tower. A rack 105 is installed on the top of the track body 104 to realize the engagement of the gear in the arch tower robot with the rack 105, thereby facilitating the movement of the arch tower robot. The first bolt 107 is engaged with the first threaded hole to facilitate the support plate 101 and The arch bridge tower steel stiffening plate 100 is installed and fixed, and the second bolt 108 is engaged with the second threaded hole, which facilitates the installation and fixation of the support plate 101 and the side support plate 102. The third bolt 109 is engaged with the third threaded hole, which facilitates the installation and fixation of the side support plate 102 and the arch bridge tower steel stiffening plate 100, thereby improving the supporting strength of the support plate 101. The bottom end of the fourth bolt 110 passes through the bottom end of the installation groove 10301 to achieve the installation and fixation of the support plate 101 and the reinforcement plate 103, and the setting of the installation groove 10301 improves the installation adaptability of the track body 104. The utility model can effectively facilitate the installation of the track on the arch bridge tower, improve the installation adaptability, and has high practical value.

[0036] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A robot track system for intelligent inspection, characterized in that: The invention comprises an arch bridge tower steel stiffening plate (100), one side of the arch bridge tower steel stiffening plate (100) is connected to a manhole frame (106), one side of the arch bridge tower steel stiffening plate (100) is provided with a track body (104), the track body (104) is located inside the manhole frame (106), one side of the track body (104) is welded with a reinforcement plate (103), the top end of the reinforcement plate (103) is connected to a support plate (101), the support plate (101) is connected to the top end of the arch bridge tower steel stiffening plate (100) at a side away from the bottom end of the track body (104), the middle part of the bottom end of the support plate (101) is connected to a side support plate (102), and one side of the side support plate (102) is connected to one side of the arch bridge tower steel stiffening plate (100).

2. The robot track system for intelligent inspection according to claim 1, characterized in that: The top end of the track body (104) is parallel to the top end of the arched bridge tower steel stiffening plate (100).

3. The robot track system for intelligent inspection according to claim 1, characterized in that: A rack (105) is installed at the top end of the track body (104).

4. The robot track system for intelligent inspection according to claim 1, characterized in that: Four first mounting holes (10101) are provided on one side of the top end of the support plate (101), first bolts (107) are installed inside the first mounting holes (10101), and a first threaded hole is provided on the top end of the arched bridge tower steel stiffening plate (100), and the first bolts (107) are engaged with the first threaded hole.

5. The robot track system for intelligent inspection according to claim 1, characterized in that: Four second mounting holes (10102) are provided at the middle of the top end of the support plate (101), and second bolts (108) are installed inside the second mounting holes (10102). A second threaded hole is provided at the top end of the side support plate (102), and the second bolts (108) are engaged with the second threaded hole.

6. The robot track system for intelligent inspection according to claim 1, characterized in that: A pair of third bolts (109) are installed on one side of the side support plate (102), and a third threaded hole is opened on one side of the arch-type bridge tower steel stiffening plate (100), and the third bolts (109) are engaged with the third threaded hole.

7. The robot track system for intelligent inspection according to claim 1, characterized in that: The side support plate (102) is in the shape of a "7".

8. The robot track system for intelligent inspection according to claim 1, characterized in that: A pair of mounting grooves (10301) are provided at the top of the reinforcing plate (103), and four third mounting holes (10103) are provided on the other side of the top of the supporting plate (101). A fourth bolt (110) is installed inside the third mounting hole (10103), and the bottom end of the fourth bolt (110) passes through the bottom end of the mounting groove (10301), and a locking nut (111) is installed at the bottom end of the fourth bolt (110).