Stirring and grouting integrated mixing and stirring grouting equipment

Abstract

The utility model belongs to the technical field of engineering machinery, and particularly relates to stirring and grouting integrated mixing and stirring equipment which comprises a stirring tank, an inclined plate is fixedly connected to the interior of the stirring tank, a variable-speed motor is fixedly connected to the bottom end of the inclined plate, and a rotating shaft is fixedly connected to the driving end of the variable-speed motor. A main blade is fixedly connected to the exterior of the bottom end of the rotating shaft, an auxiliary blade is fixedly connected to the exterior of the top end of the rotating shaft, pressure sensors are fixedly connected to the interiors of the left side and the right side of the stirring tank correspondingly, a paddle outlet is fixedly connected to the right side of the stirring tank, and a valve is arranged in the paddle outlet; a ground groove is formed in the bottom end of the right side of the valve. Through the arrangement of the stirring tank, the inclined plate, the variable speed motor, the rotating shaft, the main blade and the auxiliary blade, it is guaranteed that the cement content and the proportion of additives in slurry injected into a stratum at each position are consistent, the overall performance of a reinforced foundation is stable, and the bearing capacity is evenly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of engineering machinery, in particular to a mixing and grouting device that is integrated with stirring and grouting. Background Art

[0002] Traditional foundation treatment methods sometimes cannot meet the needs of precise and efficient reinforcement under complex geological conditions. For example, in soft soil foundations and foundations in karst areas, a device is needed that can accurately mix and stir the grouting materials and inject them into different strata at different depths as needed to improve the foundation reinforcement effect. The integrated mixing and grouting equipment came into being. It can better ensure the quality of the grouting liquid, evenly fill the stratum pores, and enhance the foundation strength.

[0003] The existing technology has the following defects or problems: The publication number of the existing technology is: CN218716674U, which relates to the field of engineering machinery and specifically discloses a grouting plug and grouting equipment. The grouting plug includes a main body, one end of the main body is a slurry inlet end, and the other end is a slurry outlet end, and a slurry circulation channel is provided in the main body; it also includes a tightening unit arranged on the outside of the main body, and the tightening unit includes an tightening cavity; it also includes a control joint and a transition pipe, one end of the transition pipe is sealed with the control joint, and the other end is sealed with the slurry inlet end of the main body; the transition pipe is connected to the tightening cavity. The grouting plug described above connects the control joint to the slurry inlet end of the main body, and the control pipe can be correspondingly arranged inside the slurry conveying pipe, so that the pipe diameters of the main body and the matching pipe are set to be consistent, which provides convenience for the grouting operation.

[0004] During use, the aforementioned equipment struggles to mix the raw materials, resulting in uneven cement distribution. Some areas have excessively high cement content, leading to excessive hardness and shrinkage stress after setting, which can easily cause cracks. Meanwhile, some areas have too little cement, failing to achieve the expected reinforcement strength, impacting the stability and bearing capacity of the entire foundation. However, existing technologies use some integrated mixing and grouting equipment to pour foundations at different depths, which can result in substandard grouting at certain depths. This necessitates subsequent remedial drilling and grouting, increasing construction costs and time.

[0005] It should be noted that the above content belongs to the technical knowledge of the inventor and does not necessarily constitute prior art. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a mixing and grouting device that can be stirred and injected in one, thus solving the existing problems.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a stirring and grouting equipment with mixing and stirring, comprising a stirring tank, an inclined plate fixedly connected to the interior of the stirring tank, a variable speed motor fixedly connected to the bottom end of the inclined plate, a rotating shaft fixedly connected to the driving end of the variable speed motor, a main blade fixedly connected to the outside of the bottom end of the rotating shaft, a secondary blade fixedly connected to the outside of the top end of the rotating shaft, pressure sensors fixedly connected to the left and right sides of the stirring tank respectively, an oar outlet fixedly connected to the right side of the stirring tank, a valve provided inside the oar outlet, a ground trough provided at the bottom right end of the valve, a grille provided inside the right side of the ground trough, and a grouting assembly provided on the right side of the stirring tank.

[0008] As an optimal technical solution of the present invention, the grouting assembly includes a fixed block, the top of the fixed block is fixedly connected to a support rod, the top of the support rod is fixedly connected to a mortar pump, the output end of the mortar pump is fixedly connected to a paddle transport hose, the right end of the paddle transport hose is fixedly connected to a steel paddle injection pipe, the top of the steel paddle injection pipe is fixedly connected to an external block, the left side of the external block is fixedly connected to a positioning block, the outside of the steel paddle injection pipe is fixedly connected to a plurality of stirring nozzles, and a plurality of double high-pressure nozzles are arranged on the outside of the bottom end of the steel paddle injection pipe.

[0009] As a preferred technical solution of the present invention, the outside of the inclined plate is fixedly connected to the inner wall of the stirring tank, and the far sides of the two pressure sensors are fixedly connected to the left and right inner walls of the stirring tank.

[0010] As a preferred technical solution of the present invention, the bottom end of the oar outlet contacts the top end of the ground trough, and the outside of the grille is slidably connected to the front and rear inner walls of the ground trough.

[0011] As a preferred technical solution of the present invention, the outer portion of the valve is rotatably connected to the inner wall of the paddle outlet, and the outer portion of the rotating shaft is rotatably connected to the inner wall of the top end of the inclined plate.

[0012] As a preferred technical solution of the present invention, the left side of the fixing block contacts the right side of the ground trough, and the right top end of the paddle transport hose is externally fixedly connected to the inner wall of the positioning block.

[0013] As a preferred technical solution of the present invention, the bottom end of the external block is fixedly connected to the top end of the steel injection pipe, and the right side of the positioning block is fixedly connected to the left outside of the external block.

[0014] Compared with the prior art, the present invention provides a mixing and grouting device that has the following beneficial effects:

[0015] 1. A mixing and grouting equipment with stirring and grouting is provided with a stirring tank, an inclined plate, a variable speed motor, a rotating shaft, a main blade and an auxiliary blade. The variable speed motor is started, and the variable speed motor drives the rotating shaft to rotate on the inclined plate, and the rotating shaft drives the main blade and the auxiliary blade to rotate, thereby stirring the raw materials to ensure that the cement content and the ratio of the admixture in each slurry injected into the formation are consistent, avoiding the situation where the local strength is too high or too low due to uneven composition, so that the overall performance of the reinforced foundation is stable and the bearing capacity is evenly improved.

[0016] 2. A mixing and grouting equipment with stirring and injection is provided, which is equipped with a mortar pump, a paddle transport hose, a steel paddle injection pipe, an external block, a positioning block, a stirring nozzle, and a double high-pressure nozzle. The mortar pump is started, and the mortar pump transports the mixed mortar into the steel paddle injection pipe through the paddle transport hose, and then sprays it to the position where grouting is required through the stirring nozzle and the double high-pressure nozzle, so that different depths can be poured. When the reinforcement grouting is carried out, the uniform mortar can ensure the uniform strength of the entire foundation after reinforcement in all directions, thereby improving the overall stability and bearing capacity of the structure, and effectively preventing structural safety hazards caused by local strength differences. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the stirring tank of the utility model;

[0019] Figure 3 This is a schematic diagram of the ground trough structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the steel propeller injection pipe of the utility model.

[0021] In the figure: 1. Mixing tank; 2. Inclined plate; 3. Variable speed motor; 4. Rotating shaft; 5. Main blade; 6. Auxiliary blade; 7. Pressure sensor; 8. Paddle outlet; 9. Valve; 10. Ground trough; 11. Grille; 12. Fixed block; 13. Support rod; 14. Mortar pump; 15. Paddle transport hose; 16. Steel paddle injection pipe; 17. External block; 18. Positioning block; 19. Agitator nozzle; 20. Double high-pressure nozzle. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 In this embodiment: a mixing and grouting equipment for mixing and grouting comprising a mixing tank 1, an inclined plate 2 is fixedly connected to the interior of the mixing tank 1, the outside of the inclined plate 2 is fixedly connected to the inner wall of the mixing tank 1, the bottom end of the inclined plate 2 is fixedly connected to a variable speed motor 3, the driving end of the variable speed motor 3 is fixedly connected to a rotating shaft 4, the outside of the rotating shaft 4 is rotatably connected to the inner wall of the top end of the inclined plate 2, the outside of the bottom end of the rotating shaft 4 is fixedly connected to a main blade 5, the outside of the top end of the rotating shaft 4 is fixedly connected to an auxiliary blade 6, the left and right sides of the mixing tank 1 are respectively fixedly connected to pressure Sensor 7, the far side of the two pressure sensors 7 is fixedly connected to the left and right inner walls of the mixing tank 1, the right side of the mixing tank 1 is fixedly connected with a paddle outlet 8, the bottom end of the paddle outlet 8 is in contact with the top of the ground trough 10, a valve 9 is provided inside the paddle outlet 8, the outside of the valve 9 is rotatably connected to the inner wall of the paddle outlet 8, a ground trough 10 is provided at the right bottom end of the valve 9, a grille 11 is provided inside the right side of the ground trough 10, the outside of the grille 11 is slidably connected to the front and rear inner walls of the ground trough 10, and a grouting assembly is provided on the right side of the mixing tank 1.

[0024] In this embodiment, the variable speed motor 3 is started, and the variable speed motor 3 drives the rotating shaft 4 to rotate. The rotating shaft 4 rotates on the inner wall of the top of the inclined plate 2, ensuring the stability of the rotation. The main blade 5 fixed to the outside of the bottom end of the rotating shaft 4 and the auxiliary blade 6 on the outside of the top end begin to stir the material. Since the main blade 5 is close to the bottom of the mixing tank 1, it is mainly responsible for fully stirring the raw materials accumulated at the bottom to prevent the materials from settling and accumulating at the bottom and being unable to mix evenly. Its shape and angle design will make the material at the bottom appear to be surging upward, just like using a spoon to stir the liquid at the bottom of the container in daily life, so that the liquid at the bottom can roll to the top. The auxiliary blade 6 focuses on stirring and mixing the material on the upper part of the mixing tank 1. It cooperates with the main blade 5 so that the materials at different heights in the entire mixing tank 1 can be stirred up, forming a The effect of up and down circulation stirring ensures that the material can be evenly mixed in the vertical direction; when stirring grouting raw materials containing particles of various particle sizes, the main blade 5 first turns over the large particles at the bottom, and the auxiliary blade 6 takes over to further stir it with the small particles and other ingredients at the top, so that the components of the final grouting raw materials are evenly distributed; when discharging is required, the valve 9 is manually turned, and the valve 9 is turned open. The stirred material begins to flow from the paddle outlet 8 to the ground trough 10 under the action of its own gravity and the residual pressure in the mixing tank 1. The grid 11 can intercept the larger lumps and undisturbed impurities in the material to prevent these unqualified substances from entering the subsequent grouting components.

[0025] Example 2

[0026] like Figure 1 - Figure 4As shown, the grouting assembly includes a fixed block 12, the left side of the fixed block 12 contacts the right side of the ground trough 10, the top of the fixed block 12 is fixedly connected to a support rod 13, the top of the support rod 13 is fixedly connected to a mortar pump 14, the output end of the mortar pump 14 is fixedly connected to a paddle transport hose 15, the right top end of the paddle transport hose 15 is fixedly connected to the inner wall of the positioning block 18, the right end of the paddle transport hose 15 is fixedly connected to a steel paddle injection pipe 16, the top of the steel paddle injection pipe 16 is fixedly connected to an external block 17, the bottom end of the external block 17 is fixedly connected to the top of the steel paddle injection pipe 16, the left side of the external block 17 is fixedly connected to a positioning block 18, the right side of the positioning block 18 is fixedly connected to the left outside of the external block 17, the outside of the steel paddle injection pipe 16 is fixedly connected to a plurality of stirring nozzles 19, and the bottom end of the steel paddle injection pipe 16 is provided with a plurality of double high-pressure nozzles 20.

[0027] In this embodiment, the mortar pump 14 is started, and the mortar pump 14 transports the mixed mortar to the steel slurry injection pipe 16 through the slurry transport hose 15, and then sprays it to the position where grouting is required through the stirring nozzle 19 and the dual high-pressure nozzles 20; the slurry transport hose 15 can be flexibly bent and deformed according to actual conditions to ensure the smooth transmission of the grouting liquid. The stirring nozzle 19 is usually provided with a special diversion structure, such as spiral blades or staggered diverter plates. After the grouting liquid enters the stirring nozzle 19, it will be further stirred and dispersed under the guidance of these structures. The dual high-pressure nozzle 20 is equipped with a booster device, which can pressurize the grouting liquid flowing into the steel slurry injection pipe 16 again. The external block 17 can be connected to an excavator or a hook machine.

[0028] The working principle and use process of the present invention are as follows: Start the variable speed motor 3, which drives the rotating shaft 4 to rotate. The rotating shaft 4 rotates on the inner wall of the top of the inclined plate 2, ensuring the stability of the rotation. The main blade 5 fixed to the outside of the bottom end of the rotating shaft 4 and the auxiliary blade 6 on the outside of the top end begin to stir the material. Since the main blade 5 is close to the bottom of the mixing tank 1, it is mainly responsible for fully stirring the raw materials accumulated at the bottom to prevent the materials from settling and accumulating at the bottom and being unable to mix evenly. Its shape and angle design will make the material at the bottom present an upward surge, just like using a spoon to stir the liquid at the bottom of the container in daily life, so that the liquid at the bottom can roll to the top. The auxiliary blade 6 focuses on stirring and mixing the material on the upper part of the mixing tank 1. It cooperates with the main blade 5 so that the materials at different height levels in the entire mixing tank 1 can be stirred up to form a The effect of up and down circulation stirring ensures that the material can be evenly mixed in the vertical direction; when stirring grouting raw materials containing particles of various particle sizes, the main blade 5 first turns over the large particles at the bottom, and the auxiliary blade 6 takes over to further stir it with the small particles and other ingredients at the top, so that the components of the final grouting raw materials are evenly distributed; when discharging is required, the valve 9 is manually turned, and the valve 9 is turned open. The stirred material begins to flow from the paddle outlet 8 to the ground trough 10 under the action of its own gravity and the residual pressure in the mixing tank 1. The grid 11 can intercept the larger lumps and undisturbed impurities in the material to prevent these unqualified substances from entering the subsequent grouting components. Start the mortar pump 14, which will transport the mixed mortar to the steel slurry injection pipe 16 through the slurry transport hose 15, and then spray it to the position where grouting is required through the agitator nozzle 19 and the dual high-pressure nozzles 20; the agitator nozzle 15 can be flexibly bent and deformed according to actual conditions to ensure the smooth transmission of the grouting liquid. The agitator nozzle 19 is usually equipped with a special diversion structure, such as spiral blades or staggered diverter plates. After the grouting liquid enters the agitator nozzle 19, it will be further stirred and dispersed under the guidance of these structures. The dual high-pressure nozzles 20 are equipped with a booster device, which can pressurize the grouting liquid flowing into the steel slurry injection pipe 16 again. The external block 17 can be connected to an excavator or a hook machine.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A mixing and grouting equipment, characterized by: The invention comprises a mixing tank (1), wherein an inclined plate (2) is fixedly connected to the interior of the mixing tank (1), a variable speed motor (3) is fixedly connected to the bottom end of the inclined plate (2), a rotating shaft (4) is fixedly connected to the driving end of the variable speed motor (3), a main blade (5) is fixedly connected to the outside of the bottom end of the rotating shaft (4), and a secondary blade (6) is fixedly connected to the outside of the top end of the rotating shaft (4), a pressure sensor (7) is fixedly connected to the inside of the left and right sides of the mixing tank (1), a paddle outlet (8) is fixedly connected to the right side of the mixing tank (1), a valve (9) is provided inside the paddle outlet (8), a ground trough (10) is provided at the bottom end of the right side of the valve (9), a grille (11) is provided inside the right side of the ground trough (10), and a grouting assembly is provided on the right side of the mixing tank (1).

2. The mixing and stirring grouting equipment according to claim 1, characterized in that: The grouting assembly comprises a fixed block (12), the top end of the fixed block (12) is fixedly connected to a support rod (13), the top end of the support rod (13) is fixedly connected to a mortar pump (14), the output end of the mortar pump (14) is fixedly connected to a paddle transport hose (15), the right end of the paddle transport hose (15) is fixedly connected to a steel paddle injection pipe (16), the top end of the steel paddle injection pipe (16) is fixedly connected to an external block (17), the left side of the external block (17) is fixedly connected to a positioning block (18), the outside of the steel paddle injection pipe (16) is fixedly connected to a plurality of stirring nozzles (19), and the bottom end of the steel paddle injection pipe (16) is provided with a plurality of double high-pressure nozzles (20).

3. The mixing and stirring grouting equipment according to claim 1, characterized in that: The outside of the inclined plate (2) is fixedly connected to the inner wall of the stirring tank (1), and the far sides of the two pressure sensors (7) are fixedly connected to the left and right inner walls of the stirring tank (1).

4. The mixing and stirring grouting equipment according to claim 1, characterized in that: The bottom end of the paddle outlet (8) contacts the top end of the ground trough (10), and the outside of the grille (11) is slidably connected to the inner walls of the front and rear sides of the ground trough (10).

5. The mixing and stirring grouting equipment according to claim 1, characterized in that: The outer portion of the valve (9) is rotatably connected to the inner wall of the paddle outlet (8), and the outer portion of the rotating shaft (4) is rotatably connected to the inner wall of the top end of the inclined plate (2).

6. The mixing and stirring grouting equipment according to claim 2, characterized in that: The left side of the fixed block (12) contacts the right side of the ground trough (10), and the right top end of the paddle transport hose (15) is fixedly connected to the inner wall of the positioning block (18).

7. The mixing and stirring grouting equipment according to claim 2, characterized in that: The bottom end of the external connection block (17) is fixedly connected to the top end of the steel injection pipe (16), and the right side of the positioning block (18) is fixedly connected to the left side of the external connection block (17).

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