Novel matte glazed tile with reduced devitrification

By optimizing the glaze formula and firing process, and combining positioning and limiting components, the alignment and stability issues of glazed tiles during laying are solved, achieving the beauty, durability and stability of the glazed tiles.

CN223386890UActive Publication Date: 2025-09-26YUNFU HUIPENG CERAMICS CO LTD
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Patent Information

Application Number
CN202422724580.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-26
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

It is difficult to ensure accurate alignment between multiple tiles when laying traditional glazed tiles, which can easily lead to uneven gaps and insufficient corner limits causing warping or falling off, resulting in poor use effect.

Method used

By optimizing the glaze formula and firing process, positioning components and limiting components are designed, including positioning grooves, positioning blocks, limiting grooves, mounting grooves, mounting tubes and limiting screws, etc., to ensure the precise alignment of the bricks and the stability of the edges and corners, and enhance the bonding strength with the cement mortar.

Benefits of technology

It achieves a uniform matte effect on the glazed tiles, improves the aesthetics and durability, prevents warping or falling off, and enhances the firmness and stability of the laying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel matte glazed tile with reduced devitrification, and relates to the technical field of glazed tiles. The glazed tile comprises a glazed tile body, the glazed tile body is composed of a blank bottom, a lower glazed layer, a waterproof layer and an upper glazed layer, the lower glazed layer is arranged at the top of the blank bottom, the waterproof layer is arranged at the top of the lower glazed layer, and the upper glazed layer is arranged at the top of the waterproof layer. According to the matte glazed tile disclosed by the utility model, the crystallization phenomenon of the glazed tile is obviously reduced by optimizing glaze and a firing process, the matte glazed tile is endowed with uniform matte texture, and the aesthetic degree and the durability are improved; due to the ingenious design of the positioning assembly and the limiting assembly, accurate alignment and corner stability during laying are ensured, and the glazed tiles are effectively prevented from tilting or falling off; through the design of the through holes in the bottoms of the positioning grooves and the grooves in the side faces of the glazed tiles, the binding force with cement mortar is enhanced, the laying firmness is improved, and the safety and stability of laying of the glazed tiles are comprehensively guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glazed tiles, in particular to a novel matte glazed tile with reduced crystallization. Background Art

[0002] Glazed tiles are tiles whose surface has been glazed and fired at high temperatures and pressures. These tiles are composed of two parts: a base and a glazed surface. Glazed tiles can be made into various patterns and designs, offering a richer range of colors and patterns than polished tiles. Therefore, in the field of building materials, glazed tiles are widely used in wall and floor decoration due to their aesthetics, durability, and ease of cleaning. However, traditional glazed tiles still have some problems during use:

[0003] When laying traditional glazed tiles, it is often difficult to ensure accurate alignment between multiple glazed tiles, which can easily lead to uneven gaps and affect the overall appearance. At the same time, insufficient corner limits can easily cause the glazed tiles to warp or fall off during long-term use, resulting in poor performance. Utility Model Content

[0004] The purpose of the present invention is to provide a new type of matte glazed tile with reduced crystallization. In the present invention, the matte glazed tile significantly reduces the crystallization phenomenon of the glazed tile by optimizing the glaze and firing process, giving it a uniform matte texture, and improving its aesthetics and durability; the ingenious design of its positioning components and limiting components ensures precise alignment and firm corners during laying, effectively preventing the glazed tile from warping or falling off; the through hole at the bottom of the positioning groove and the groove design on the side of the glazed tile enhance the bonding force with the cement mortar, improve the laying firmness, comprehensively ensure the safety and stability of the glazed tile laying, and solve the existing technical problems.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] A new matte glazed tile with reduced crystallization, comprising:

[0007] A glazed tile body, the glazed tile body consisting of a base, a lower glazed surface layer, a waterproof layer, and an upper glazed surface layer, wherein the lower glazed surface layer is arranged on top of the base, the waterproof layer is arranged on top of the lower glazed surface layer, and the upper glazed surface layer is arranged on top of the waterproof layer;

[0008] Also included is a positioning assembly, which is used to ensure that a plurality of adjacent glazed tile bodies can be accurately aligned when laid;

[0009] It also includes a plurality of limiting components, which are used to complete the limiting of the edges and corners of a plurality of adjacent glazed tile bodies.

[0010] Optionally, the positioning component includes a plurality of positioning grooves opened on the top of the glazed tile body, and the plurality of positioning grooves all penetrate the lower glaze layer, the waterproof layer, and the upper glaze layer. The plurality of positioning grooves are evenly arranged and located on two adjacent sides of the glazed tile body; a plurality of positioning blocks are fixedly installed on both sides of the glazed tile body, and the plurality of positioning blocks are evenly arranged and located on the other two sides of the glazed tile body. The plurality of positioning blocks are all engaged with the plurality of positioning grooves of the adjacent glazed tile bodies.

[0011] Optionally, a through hole is provided at the bottom of each of the plurality of positioning grooves, and one end of each of the plurality of through holes passes through the bottom of the embryo. The plurality of positioning grooves are used to ensure that cement mortar can enter the positioning grooves during installation.

[0012] Optionally, the limiting assembly includes an installation groove and a limiting groove opened at the corner of the glazed tile body, the limiting groove is located above the installation groove, the installation groove passes through the bottom of the embryo, the limiting groove passes through the lower glaze layer, the waterproof layer, and the upper glaze layer, and four adjacent installation grooves and limiting grooves cooperate with each other to form a first circular hole and a second circular hole. A mounting tube is fixedly installed inside the first circular hole by cement mortar, and a thread is opened inside the mounting tube. The inner wall of the mounting tube is threadedly connected to a limiting screw, and the end with a larger diameter of the limiting screw cooperates with a plurality of mutually cooperating limiting grooves, which are used to press and limit the corners of multiple glazed tile bodies to prevent them from warping.

[0013] Optionally, the bottoms of the plurality of mounting tubes are each provided with a conical protrusion to facilitate in-depth installation of the mounting tubes.

[0014] Optionally, a closing plug is provided above each of the plurality of limit screws, and the closing plug is engaged in the corresponding second circular hole to cover and fill the limit screws and the space above them.

[0015] Optionally, a plurality of grooves are provided on the side of the glazed tile body, and one end of each of the grooves passes through the bottom of the glazed tile body, so as to ensure that when adjacent glazed tile bodies are installed, the cement mortar can fully contact the side of the glazed tile body.

[0016] Optionally, a plurality of convex strips are fixedly installed on the bottom of the glazed tile body, and the plurality of convex strips are intersected and integrally formed to increase the contact area between the bottom of the glazed tile body and the cement mortar.

[0017] The embodiments of the present invention have the following beneficial effects:

[0018] In the present invention, by optimizing the glaze formula and firing process, the crystallization phenomenon on the surface of the glazed tile is effectively reduced, so that the surface of the glazed tile presents a uniform matte effect, thereby improving the aesthetics and service life of the glazed tile;

[0019] In the present invention, by providing a positioning assembly including a positioning groove and a positioning block, it is possible to ensure that a plurality of adjacent glazed tile bodies can be accurately aligned during laying, thus avoiding the problem of uneven gaps and improving the overall aesthetics;

[0020] In the utility model, by setting a plurality of limiting components, including mounting grooves, limiting grooves, mounting tubes and limiting screws, etc., the edges and corners of a plurality of adjacent glazed tile bodies can be limited, effectively preventing the glazed tiles from warping or falling off during use, and improving the stability and safety of the glazed tiles;

[0021] In the present invention, by providing a through hole at the bottom of the positioning groove, it is possible to ensure that cement mortar can enter the positioning groove during installation, further enhancing the bonding force between the glazed tiles and the cement mortar and improving the firmness of the laying;

[0022] In the present invention, by opening a plurality of grooves on the side of the glazed tile body, it can be ensured that when adjacent glazed tile bodies are installed, the cement mortar can fully contact the side of the glazed tile body, further improving the firmness and stability of the laying.

[0023] In the utility model, by fixing a plurality of convex strips on the bottom of the glazed tile body, the contact area between the bottom of the glazed tile body and the cement mortar can be increased, the anti-slip ability of the glazed tile is improved, and the firmness and safety of the laying are further ensured.

[0024] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of an embodiment of the present utility model;

[0027] Figure 2 This is a schematic cross-sectional view of the glazed tile body according to one embodiment of the present invention;

[0028] Figure 3 This is a schematic diagram of the top structure of the glazed tile body according to an embodiment of the present invention;

[0029] Figure 4 This is a schematic diagram of the bottom structure of the glazed tile body according to an embodiment of the present invention;

[0030] Figure 5 This is a schematic diagram of the structure of a limit assembly according to an embodiment of the present invention.

[0031] In the figure: 1. Glazed tile body; 2. Base; 3. Lower glaze layer; 4. Waterproof layer; 5. Upper glaze layer; 6. Positioning groove; 7. Through hole; 8. Positioning block; 9. Raised strip; 10. Groove; 11. Mounting groove; 12. Limiting groove; 13. Mounting tube; 14. Limiting screw; 15. Closing plug. DETAILED DESCRIPTION

[0032] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner" and the like indicating orientation or positional relationship are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0034] In order to keep the following description of the embodiments of the present invention clear and concise, the present invention omits detailed descriptions of known functions and known components.

[0035] Example 1: Please refer to Figure 1-5 As shown, in this embodiment, a matte glazed tile is provided, which is mainly composed of a glazed tile body 1 and other auxiliary components.

[0036] The glazed tile body 1 is composed of a base 2, a lower glaze layer 3, a waterproof layer 4, and an upper glaze layer 5, stacked in this order. The lower glaze layer 3 is fixed on top of the base 2 to provide initial glaze protection; the waterproof layer 4 is fixed on top of the lower glaze layer 3 to provide waterproofing; the upper glaze layer 5 is fixed on top of the waterproof layer 4 and has a matte finish to create a matte effect and reduce crystallization. The waterproof layer 4 is made of silicone rubber.

[0037] To ensure accurate alignment of adjacent glazed tile bodies 1 during installation, this embodiment incorporates a positioning assembly. This assembly comprises multiple positioning slots 6 formed on the top of the glazed tile body 1. These slots 6 penetrate the lower glaze layer 3, waterproof layer 4, and upper glaze layer 5 and are evenly spaced on adjacent sides of the glazed tile body 1. Multiple positioning blocks 8 are fixedly mounted on the other two sides of the glazed tile body 1. These blocks 8 are also evenly spaced and engage with the positioning slots 6 of adjacent glazed tile bodies 1, ensuring precise alignment.

[0038] Furthermore, in this embodiment, the bottoms of the plurality of positioning grooves 6 are each provided with through holes 7, one end of which passes through the base 2. During installation, cement mortar can enter the positioning grooves 6 through the through holes 7, thereby enhancing the connection strength between adjacent glazed tile bodies 1.

[0039] In addition to the positioning assembly, this embodiment also includes multiple limiting assemblies for limiting the position of the corners of adjacent glazed tile bodies 1. These limiting assemblies include mounting slots 11 and limiting slots 12, located at the corners of the glazed tile body 1. Limiting slots 12 are located above mounting slots 11. Mounting slots 11 extend through the base 2, while limiting slots 12 extend through the lower glaze layer 3, waterproof layer 4, and upper glaze layer 5. Four adjacent mounting slots 11 and limiting slots 12 cooperate to form a first circular hole and a second circular hole.

[0040] In this embodiment, a mounting tube 13 is fixedly mounted within the first circular hole using cement mortar. Mounting tube 13 is internally threaded for threading into a stop screw 14. The larger end of stop screw 14 engages with a plurality of interlocking stop slots 12. When tightened, stop screw 14 presses and holds the corners of the glazed tile body 1 in place, preventing it from tilting.

[0041] This application can be used in the field of glazed tile technology, and can also be used in other fields applicable to this application.

[0042] Example 2: Reference Figure 4 、 5 , based on the improvement of Example 1: a new type of matte glazed tile with reduced crystallization, which is applied to the field of glazed tile technology;

[0043] In order to facilitate the deep installation of the installation pipe 13, in this embodiment, a conical protrusion is provided at the bottom of the installation pipe 13. This design makes it easier for the installation pipe 13 to penetrate the cement mortar layer and reach the predetermined installation position during the installation process.

[0044] In addition, in order to cover and fill the space above the limit screws 14 and the space above them, in this embodiment, a sealing plug 15 is provided above the plurality of limit screws 14. The sealing plug 15 is engaged in the corresponding second circular hole, which is both beautiful and practical.

[0045] In order to enhance the connection strength between the glazed tile body 1 and the cement mortar, in this embodiment, a plurality of grooves 10 are further provided on the side of the glazed tile body 1. One end of each of these grooves 10 passes through the bottom of the glazed tile body 1, so that during installation, the cement mortar can fully contact the side of the glazed tile body 1, thereby improving the firmness of the laying.

[0046] In this embodiment, a plurality of ridges 9 are fixedly mounted on the bottom of the glazed tile body 1. These ridges 9 intersect and are integrally formed. The design of the ridges 9 increases the contact area between the bottom of the glazed tile body 1 and the cement mortar, further improving the stability and firmness of the laying.

[0047] The use process and working principle of the technical solution of this utility model are as follows:

[0048] When in use, when the user is laying the glazed tile body 1, the adjacent glazed tile bodies 1 should ensure that the multiple positioning blocks 8 are aligned with the multiple positioning grooves 6 on the side of the laid glazed tile body 1; when one glazed tile body 1 is laid, the cement mortar at the bottom of the glazed tile body 1 will overflow into the positioning groove 6 through the multiple through holes 7, and then when another glazed tile body 1 is installed, it can ensure that the positioning blocks 8 can be fixed in the corresponding multiple positioning grooves 6 using the overflowing cement mortar, ensuring that the two adjacent glazed tile bodies 1 can be accurately and stably positioned and installed; when the glazed tile body 1 is installed, the convex strips 9 at the bottom can ensure that the glazed tile body 1 is in full contact with the cement mortar, and the glazed tile body 1 The multiple grooves 10 on the side can ensure that the cement mortar fully contacts the sides of the two adjacent glazed tile bodies 1 to complete the stable laying of multiple glazed tile bodies 1; when the four adjacent glazed tile bodies 1 are installed, the user can install the installation tube 13 in the first circular hole formed by the multiple installation grooves 11, and the installation tube 13 can be fixed using the cement mortar at the bottom of the glazed tile body 1. After that, the user can screw the limiting screw 14 into the installation tube 13, and then use the cooperation with the multiple limiting grooves 12 to complete the fixation of the corners of the glazed tile body 1; then the user can engage the closing plug 15 and insert it into the second circular hole formed by the multiple limiting grooves 12 to complete the covering of the limiting screw 14 and the filling of the second circular hole.

[0049] It should be noted that, in the description of this specification, descriptions such as "first", "second", etc. are only used to distinguish various features and have no actual order or directional meaning, and this application is not limited to this.

[0050] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0051] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. A new type of matte glazed tile with reduced crystallization, characterized in that: include: A glazed tile body (1), the glazed tile body (1) consisting of a base (2), a lower glazed surface layer (3), a waterproof layer (4), and an upper glazed surface layer (5), the lower glazed surface layer (3) being arranged on top of the base (2), the waterproof layer (4) being arranged on top of the lower glazed surface layer (3), and the upper glazed surface layer (5) being arranged on top of the waterproof layer (4); It also includes a positioning assembly, which is used to ensure that a plurality of adjacent glazed tile bodies (1) can be accurately aligned when laid; It also includes a plurality of limiting components, which are used to complete the limiting of the corners of a plurality of adjacent glazed tile bodies (1).

2. A novel matte glazed tile with reduced crystallization according to claim 1, characterized in that: The positioning assembly comprises a plurality of positioning grooves (6) provided on the top of the glazed tile body (1), the plurality of positioning grooves (6) all penetrate the lower glazed layer (3), the waterproof layer (4), and the upper glazed layer (5), the plurality of positioning grooves (6) are evenly arranged and located on two adjacent sides of the glazed tile body (1); a plurality of positioning blocks (8) are fixedly installed on both sides of the glazed tile body (1), the plurality of positioning blocks (8) are evenly arranged and located on the other two sides of the glazed tile body (1), and the plurality of positioning blocks (8) are engaged with the plurality of positioning grooves (6) of the adjacent glazed tile body (1).

3. A novel matte glazed tile with reduced crystallization as claimed in claim 2, characterized in that: The bottoms of the plurality of positioning grooves (6) are each provided with a through hole (7), one end of each of the plurality of through holes (7) passes through the embryo base (2), and the plurality of positioning grooves (6) are used to ensure that cement mortar can enter the positioning grooves (6) during installation.

4. A novel matte glazed tile with reduced crystallization according to claim 1, characterized in that: The limiting assembly comprises a mounting groove (11) and a limiting groove (12) provided at a corner of the glazed tile body (1); the limiting groove (12) is located above the mounting groove (11); the mounting groove (11) passes through the base (2); the limiting groove (12) passes through the lower glaze layer (3), the waterproof layer (4), and the upper glaze layer (5); four adjacent mounting grooves (11) and limiting grooves (12) cooperate with each other to form a first circular hole and a second circular hole; a mounting tube (13) is fixedly installed inside the first circular hole by cement mortar; a thread is provided inside the mounting tube (13); the inner wall of the mounting tube (13) is threadedly connected to a limiting screw (14); the larger diameter end of the limiting screw (14) cooperates with a plurality of mutually cooperating limiting grooves (12) for pressing and limiting the corners of the plurality of glazed tile bodies (1) to prevent them from tilting.

5. A novel matte glazed tile with reduced crystallization as claimed in claim 4, characterized in that: The bottoms of the plurality of installation tubes (13) are all provided with conical protrusions for facilitating the installation tubes (13) to be installed in depth.

6. A novel matte glazed tile with reduced crystallization as claimed in claim 5, characterized in that: A sealing plug (15) is provided above each of the plurality of limit screws (14), and the sealing plug (15) is engaged in the corresponding second circular hole to cover and fill the limit screw (14) and the space above the limit screw.

7. The novel matte glazed tile with reduced crystallization according to claim 1, characterized in that: The side of the glazed tile body (1) is provided with a plurality of grooves (10), one end of each of the plurality of grooves (10) passes through the bottom of the glazed tile body (1), and is used to ensure that when adjacent glazed tile bodies (1) are installed, cement mortar can fully contact the side of the glazed tile body (1).

8. The novel matte glazed tile with reduced crystallization according to claim 1, characterized in that: A plurality of convex strips (9) are fixedly mounted on the bottom of the glazed tile body (1); the plurality of convex strips (9) intersect with each other and are integrally formed, and are used to increase the contact area between the bottom of the glazed tile body (1) and the cement mortar.