Exhaust gas waste heat recovery type steam generator

By adopting a serpentine winding guide pipe and heat-conducting fin structure in the exhaust gas waste heat recovery steam generator, combined with a smoke filter plate and plug rod design, the problems of low heat exchange efficiency and dust accumulation and scaling are solved, achieving efficient energy utilization and convenient maintenance.

CN223388558UActive Publication Date: 2025-09-26PUYANG XINSHENG PRESSURE VESSEL CO LTD
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Patent Information

Application Number
CN202422735290.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-09-26
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

The heat exchange efficiency of existing exhaust gas waste heat recovery steam generators is poor, and the heat exchange tubes are prone to dust and scaling, which affects energy utilization and equipment practicality.

Method used

A waste heat recovery steam generator is designed, which adopts a serpentine-wound guide tube and heat-conducting fin structure, combined with a smoke filter plate, a guide block and a plug rod structure to enhance the contact area between the exhaust gas and water and the heat conduction effect. The smoke filter plate can be easily disassembled and assembled through the socket and plug rod to prevent dust accumulation.

Benefits of technology

It improves energy utilization efficiency, enhances heat absorption effect, reduces dust accumulation and scaling, and improves equipment maintenance convenience and practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steam generators, in particular to a waste gas waste heat recovery type steam generator which comprises a device body, a waste gas pipe is arranged at the top of the device body, a recovery tank is fixedly installed at the right end of the outer side of the device body, and an installation support is arranged at the top of the recovery tank. A plate groove is formed in the surface of the outer side of the mounting support, a smoke dust filter plate is arranged in the plate groove, a guide block is fixedly mounted on the right side of the smoke dust filter plate, an insertion hole is formed in the surface of the top of the guide block, an insertion rod is arranged on the surface of the top of the mounting support in an attached and penetrating mode, and a waste heat recovery mechanism is arranged in the recovery tank. According to the waste gas waste heat recovery type steam generator, by means of the structural design in the waste heat recovery mechanism, under the arrangement of the guide pipe, the contact area between waste gas and water in the guide pipe can be increased, it is guaranteed that heat in the waste gas is fully absorbed, and the utilization efficiency of energy is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steam generators, in particular to an exhaust gas waste heat recovery type steam generator. Background Art

[0002] A steam generator is an energy conversion device. Its main working principle is to use the heat energy released after fuel combustion or the waste heat in industrial production to transfer to the water in the container, so that the water reaches the required temperature or a certain pressure steam.

[0003] A type of exhaust gas waste heat recovery steam generator currently in use mostly uses straight heat exchange tubes to absorb waste heat in the exhaust gas. This method has poor heat exchange efficiency, is not conducive to heat conduction, and reduces energy utilization. At the same time, due to the long-term contact between the flue gas and the heat exchange tube, dust and scaling are generated on the outside of the heat exchange tube, which affects the contact effect between the flue gas and the heat exchange tube and reduces the practicality of the steam generator.

[0004] In summary, the present invention solves the problems in the above-mentioned background technology by designing an exhaust gas waste heat recovery steam generator. Utility Model Content

[0005] The purpose of the present invention is to provide an exhaust gas waste heat recovery steam generator to solve the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] The exhaust gas waste heat recovery steam generator comprises a device body, a fixed base is provided at the bottom of the device body, an exhaust pipe is provided at the top of the device body, an inlet is provided at the outer rear end of the device body, a recovery tank is fixedly installed at the right end of the outer side of the device body, a mounting support is provided on the top of the recovery tank, a plate groove is provided on the outer surface of the mounting support, a smoke dust filter plate is provided inside the plate groove, a guide block is fixedly installed on the right side of the smoke dust filter plate, a plug hole is provided on the top surface of the guide block, an insertion rod is fitted through the top surface of the mounting support, an air outlet is provided at the bottom end of the front side of the recovery tank, and a waste heat recovery mechanism is provided inside the recovery tank;

[0008] The waste heat recovery mechanism includes a water inlet, a water outlet and a guide pipe. The water inlet and the water outlet are fixedly arranged on the rear surface of the recovery tank. The guide pipe is arranged inside the recovery tank, and its outer surface is provided with heat conducting fins.

[0009] As a preferred solution of the present invention, one end of the exhaust pipe away from the device body passes through the top surface of the mounting support and is connected with the interior thereof.

[0010] As a preferred solution of the present invention, the inner bottom end of the mounting support extends to the interior of the recovery tank, and the outer surface of the smoke filter plate is in sealing contact with the inner wall of the plate groove.

[0011] As a preferred solution of the present invention, the bottom end of the insertion rod extends to the inside of the plate groove and is plugged into the socket.

[0012] As a preferred solution of the present invention, both ends of the guide pipe pass through the inner wall of the recovery tank and are connected to the water inlet and the water outlet.

[0013] As a preferred solution of the present invention, the guide tube is shaped like a snake and is wound around it.

[0014] As a preferred solution of the present invention, the heat-conducting fins are equidistantly distributed above and below the outer surface of the guide tube, and the guide tube and the heat-conducting fins are both made of copper.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. In the utility model, an exhaust gas waste heat recovery steam generator is set up, thereby utilizing the structural design of the waste heat recovery mechanism. Under the setting of the guide pipe, the contact area between the exhaust gas and the water in the guide pipe can be increased, and the heat-conducting fins can further enhance the heat conduction effect, ensuring that the heat in the exhaust gas is fully absorbed, thereby improving the energy utilization efficiency.

[0017] 2. In the utility model, an exhaust gas waste heat recovery steam generator is set up, thereby utilizing the structural design of the smoke filter plate, guide block, plug rod and socket. Under the setting of the smoke filter plate, the particulate matter in the exhaust gas can be effectively filtered to prevent dust from entering the recovery tank, reducing the accumulation of dust and scaling. The combination of the plug rod and the socket can facilitate the rapid disassembly and assembly of the smoke filter plate, making it convenient for users to clean the smoke filter plate, thereby improving the maintenance convenience of the steam generator. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic structural diagram of the mounting bracket of the present utility model;

[0020] Figure 3 This is a schematic structural diagram of the smoke filter plate of the utility model;

[0021] Figure 4 This is a structural diagram of the waste heat recovery mechanism of the utility model.

[0022] In the figure: 1. Device body; 2. Fixed base; 3. Exhaust pipe; 4. Inlet; 5. Recovery tank; 501. Air outlet; 6. Mounting support; 601. Plate slot; 602. Smoke filter plate; 603. Guide block; 6031. Socket; 604. Insert rod; 7. Waste heat recovery mechanism; 701. Water inlet; 702. Water outlet; 703. Guide pipe; 704. Heat transfer fin. DETAILED DESCRIPTION

[0023] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0025] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0026] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0027] For examples, see Figure 1-4 , the utility model provides a technical solution:

[0028] A waste heat recovery steam generator includes a device body 1, a fixed base 2 is provided at the bottom of the device body 1, an exhaust pipe 3 is provided at the top of the device body 1, an inlet 4 is provided at the rear end of the outer side of the device body 1, a recovery tank 5 is fixedly installed at the right end of the outer side of the device body 1, a mounting support 6 is provided on the top of the recovery tank 5, a plate groove 601 is provided on the outer surface of the mounting support 6, a dust filter plate 602 is provided inside the plate groove 601, a guide block 603 is fixedly installed on the right side of the dust filter plate 602, a socket 6031 is provided on the top surface of the guide block 603, an insertion rod 604 is fitted through the top surface of the mounting support 6, an air outlet 501 is provided at the bottom end of the front side of the recovery tank 5, and a waste heat recovery mechanism 7 is provided inside the recovery tank 5;

[0029] Specifically, the end of the exhaust pipe 3 away from the device body 1 passes through the top surface of the mounting bracket 6 and is connected to the interior thereof. The inner bottom end of the mounting bracket 6 extends to the interior of the recovery tank 5. The outer surface of the smoke filter plate 602 is in sealing contact with the inner wall of the plate groove 601. The bottom end of the insertion rod 604 extends to the interior of the plate groove 601 and is plugged into the socket 6031.

[0030] In this embodiment, the exhaust pipe 3 is provided to allow the exhaust gas generated by the device body 1 to enter the recovery tank 5. When the smoke filter plate 602 is in contact with the exhaust gas, the smoke particles in the exhaust gas can be blocked. The insertion rod 604 is provided to make it contact or disengage with the socket 6031, thereby achieving the purpose of installing and disassembling the smoke filter plate 602, ensuring the filtering effect, and effectively avoiding the accumulation of dust and scaling on the outer surface of the guide tube 703.

[0031] In this embodiment, please refer to Figure 1 and Figure 3 The waste heat recovery mechanism 7 includes a water inlet 701, a water outlet 702 and a guide pipe 703. The water inlet 701 and the water outlet 702 are fixedly arranged on the rear surface of the recovery tank 5. The guide pipe 703 is arranged inside the recovery tank 5, and its outer surface is provided with heat conducting fins 704.

[0032] Specifically, both ends of the guide tube 703 penetrate the inner wall of the recovery tank 5 and are connected to the water inlet 701 and the water outlet 702. The guide tube 703 is arranged in a serpentine shape. The heat conducting fins 704 are evenly spaced about the outer surface of the guide tube 703. The guide tube 703 and the heat conducting fins 704 are both made of copper.

[0033] In this embodiment, the serpentine winding guide tube 703 design increases the contact area between the exhaust gas and water, thereby improving the heat exchange efficiency. The provision of the heat-conducting fins 704 further enhances heat conduction, ensuring that the heat in the exhaust gas is fully absorbed, thereby improving the heat recovery efficiency of the steam generator.

[0034] The working process of the present utility model is as follows: when a waste heat recovery steam generator is used, the device body 1 will generate waste gas when the steam generator is working, and the waste gas enters the interior of the mounting bracket 6 through the waste gas pipe 3 and contacts the smoke filter plate 602. At this time, the smoke filter plate 602 filters the smoke particles in the waste gas, and the waste gas after filtering enters the recovery tank 5 and contacts the guide pipe 703 and the heat conducting fins 704. At this time, water is injected into the guide pipe 703 through the water inlet 701, and the heat in the waste gas is then conducted to the guide pipe 703 and absorbed by the water, thereby realizing the recovery of heat energy in the waste gas and improving the energy utilization efficiency of the steam generator. Furthermore, by clamping the plug rod 604 and the socket 6031, the smoke filter plate 602 can be easily disassembled, thereby ensuring the filtering effect and meeting the needs of users.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An exhaust gas waste heat recovery steam generator, comprising a device body (1), characterized in that: The bottom of the device body (1) is provided with a fixed base (2), the top of the device body (1) is provided with an exhaust pipe (3), the outer rear end of the device body (1) is provided with an inlet (4), the right end of the outer side of the device body (1) is fixedly mounted with a recovery tank (5), the top of the recovery tank (5) is provided with a mounting support (6), the outer surface of the mounting support (6) is provided with a plate groove (601), the interior of the plate groove (601) is provided with a smoke filter plate (602), the right side of the smoke filter plate (602) is fixedly mounted with a guide block (603), the top surface of the guide block (603) is provided with a socket (6031), the top surface of the mounting support (6) is fitted with an insertion rod (604), the front bottom end of the recovery tank (5) is provided with an air outlet (501), and the interior of the recovery tank (5) is provided with a waste heat recovery mechanism (7); The waste heat recovery mechanism (7) comprises a water inlet (701), a water outlet (702) and a guide pipe (703); the water inlet (701) and the water outlet (702) are both fixedly arranged on the rear surface of the recovery tank (5); the guide pipe (703) is arranged inside the recovery tank (5), and a heat-conducting fin (704) is provided on its outer surface.

2. The exhaust gas waste heat recovery steam generator according to claim 1, characterized in that: One end of the exhaust pipe (3) away from the device body (1) passes through the top surface of the mounting support (6) and is connected to the interior thereof.

3. The exhaust gas waste heat recovery steam generator according to claim 1, characterized in that: The inner bottom end of the mounting support (6) extends to the interior of the recovery tank (5), and the outer surface of the smoke filter plate (602) is in sealing contact with the inner wall of the plate groove (601).

4. The exhaust gas waste heat recovery steam generator according to claim 1, characterized in that: The bottom end of the insertion rod (604) extends to the inside of the plate slot (601) and is plugged into and matched with the insertion hole (6031).

5. The exhaust gas waste heat recovery steam generator according to claim 1, characterized in that: Both ends of the guide pipe (703) pass through the inner wall of the recovery tank (5) and are connected to the water inlet (701) and the water outlet (702).

6. The exhaust gas waste heat recovery steam generator according to claim 1, characterized in that: The guide tube (703) is shaped like a snake and is wound around it.

7. The exhaust gas waste heat recovery steam generator according to claim 1, characterized in that: The heat-conducting fins (704) are distributed equidistantly up and down on the outer surface of the guide tube (703), and the guide tube (703) and the heat-conducting fins (704) are both made of copper.