Activated carbon replacement structure in sub-furnace tube of high-temperature pyrolysis furnace
By designing a cross plate, an activated carbon placement box and a disassembly structure in the high-temperature pyrolysis furnace tube, combined with a flange connection, rapid replacement of activated carbon and stable connection of the furnace tube are achieved, solving the problem of complex and unstable traditional replacement and improving production efficiency and safety.
Patent Information
- Application Number
- CN202422871961.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Replacing activated carbon in traditional high-temperature pyrolysis furnace tubes is complex and time-consuming, posing safety risks. In addition, the furnace tube structure is unstable and the gas flow is poor, affecting production efficiency and safety.
A high-temperature pyrolysis furnace tube is designed, which includes a cross plate, an activated carbon placement box, a filter cover and a disassembly and assembly structure. The replacement structure realizes rapid disassembly and assembly through limiting sockets, rectangular grooves, overlapping sliders and reset components, and is combined with flanges and tightening screws to ensure stable connection of the furnace tube.
It realizes the convenience and efficiency of activated carbon replacement, prevents gas leakage and activated carbon escape, ensures the stability of the furnace tube structure and gas flowability, and reduces the difficulty of operation and safety risks.
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Figure CN223388960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of activated carbon replacement equipment in furnace tubes, in particular to an activated carbon replacement structure in a furnace tube of a high-temperature pyrolysis furnace. Background Art
[0002] In the traditional high-temperature pyrolysis furnace tube structure, the replacement of activated carbon has always been a complicated and time-consuming process. Due to the compactness and complexity of the internal structure of the furnace tube, workers often need to spend a lot of time and energy when replacing the activated carbon, which not only seriously affects production efficiency, but also increases the difficulty of operation and safety risks. Specifically, the traditional replacement method usually requires the disassembly of the entire furnace tube structure, which is not only cumbersome to operate, but also easy to cause unnecessary damage to the furnace tube structure, shortening the service life of the furnace. In addition, the disassembly process may also cause safety hazards, such as burns in high temperature environments, poisoning caused by gas leaks, etc., further increasing the complexity and danger of the replacement process.
[0003] Moreover, during the operation of a high-temperature pyrolysis furnace, the stability of the furnace tube structure and the gas flowability are crucial to the overall performance of the furnace. However, traditional furnace tube structures often have many shortcomings, such as gas leakage, furnace tube detachment and other risks. These problems not only affect the normal operation of the furnace, but may also cause serious pollution to the production environment. At the same time, due to the unreasonable design of the activated carbon placement box, the gas may be obstructed when passing through the activated carbon layer, resulting in poor purification effect and failure to meet the strict requirements of the production process. In addition, the unstable connection between the filter cover and the activated carbon placement box may also cause gas leakage and activated carbon escape, further affecting the stability of the furnace tube structure and the effectiveness of gas circulation. These problems not only reduce the operating efficiency of the high-temperature pyrolysis furnace, but also increase maintenance costs and environmental pollution risks. To this end, we provide an activated carbon replacement structure in the furnace tube of a high-temperature pyrolysis furnace. Utility Model Content
[0004] In order to solve the above problems, the present invention proposes an activated carbon replacement structure in a furnace tube of a high-temperature pyrolysis furnace, so as to more accurately solve the problems raised in the above background technology.
[0005] The utility model is achieved through the following technical solutions:
[0006] The utility model proposes an activated carbon replacement structure in a furnace tube of a high-temperature pyrolysis furnace, comprising a furnace tube 1, a furnace tube 2, and a cross plate installed between the furnace tube 1 and the furnace tube 2, wherein a connecting rod is fixedly connected to the center of the cross plate, an activated carbon placement box is fixedly installed on the end of the connecting rod, and the activated carbon placement box is arranged on the inner wall of the furnace tube 2, a filter cover plate is installed on the open end of the activated carbon placement box, a fixed ring plate is fixedly connected to the inner wall of the activated carbon placement box for placing the filter cover plate, a through hole is opened on the bottom wall of the activated carbon placement box for gas circulation, a notch is opened on the port surface of the furnace tube 2 for placing the cross plate, and a disassembly structure is connected between the activated carbon placement box and the filter cover plate;
[0007] The disassembly and assembly structure includes a limiting socket opened on the inner wall of the activated carbon placement box and a rectangular groove opened on the surface of the filter cover plate. The inner wall of the rectangular groove is slidably connected with a overlapping slider, and the surface of the overlapping slider is fixedly connected to a limiting rod. A reset component is connected between the rectangular groove and the overlapping slider.
[0008] Furthermore, the reset component includes a strip groove opened on the inner wall of the rectangular groove, a transverse fixing rod is fixedly connected between the two end walls of the strip groove, a spring is provided on the outer sleeve of the transverse fixing rod, and a movable sleeve block is slidably sleeved on the outer sleeve of the transverse fixing rod.
[0009] Furthermore, flange 2 and flange 1 are fixedly installed on the periphery of the ends of furnace tube 1 and furnace tube 2 respectively, and a tightening screw is threadedly connected between flange 1 and flange 2, and a nut is threadedly sleeved on the periphery of the tightening screw.
[0010] Furthermore, the opposite surfaces of the two movable sleeves are respectively fixedly connected to the two side surfaces of the overlapping slider, and the movable sleeves are slidably connected to the inner wall of the strip groove.
[0011] Furthermore, one end of the limiting rod passes through the end wall of the rectangular groove and is inserted into the inner wall of the limiting hole, and the inner diameter of the limiting hole is matched with the designed outer diameter of the limiting rod.
[0012] Furthermore, one end of the spring is fixedly connected to the end wall of the strip-shaped groove, and the other end of the spring is fixedly connected to one end surface of the moving sleeve block.
[0013] Beneficial effects of the utility model:
[0014] The utility model realizes quick disassembly and assembly between the filter cover and the activated carbon placement box by designing a disassembly and assembly structure, including a limit plug hole, a rectangular groove, an overlapping slider, a limit plug rod and a reset component; this design allows the staff to replace the activated carbon without having to disassemble the entire furnace tube structure, and can complete the replacement by gently operating the disassembly and assembly structure, which greatly improves the convenience and efficiency of the replacement; at the same time, the spring design in the reset component provides a reset force for the overlapping slider and the limit plug rod, making the disassembly and installation process easier and more labor-saving, and further improving work efficiency.
[0015] The utility model ensures a stable connection between the furnace tubes by adopting a flange and a tightening screw connection method at the connection between the furnace tube one and the furnace tube two, thereby preventing the risk of gas leakage and the furnace tube falling off; at the same time, the design of the activated carbon placement box, including the through hole and the fixing ring, ensures that the gas can smoothly pass through the activated carbon layer and fully contact with the activated carbon, thereby achieving the purpose of purifying the gas; in addition, the stable connection of the disassembly and assembly structure also ensures the stable installation of the filter cover on the activated carbon placement box, preventing the problem of gas leakage and escape of activated carbon, and further ensuring the stability of the furnace tube structure and the effectiveness of gas circulation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a three-dimensional schematic diagram of an embodiment of the utility model;
[0017] Figure 2 This is a structural diagram of a furnace tube 2 according to an embodiment of the present invention;
[0018] Figure 3 This is a schematic diagram of the structure of the filter cover and the activated carbon placement box in one embodiment of the utility model;
[0019] Figure 4 This is an embodiment of the utility model Figure 3 A magnified view of the structure at point A in the middle.
[0020] In the figure: 1. Furnace tube 1; 2. Furnace tube 2; 3. Cross plate; 4. Connecting rod; 5. Activated carbon placement box; 6. Filter cover; 7. Fixed ring; 8. Through hole; 9. Limiting hole; 10. Rectangular groove; 11. Strip groove; 12. Cross-fixing rod; 13. Spring; 14. Moving sleeve; 15. Overlap slider; 16. Limiting rod; 17. Notch; 18. Flange 1; 19. Flange 2; 20. Tightening screw; 21. Nut. DETAILED DESCRIPTION
[0021] In order to more clearly and completely illustrate the technical solution of the present invention, the present invention will be further described below with reference to the accompanying drawings. Example
[0022] like Figures 1-4 As shown, an embodiment of the present invention proposes a structure for replacing activated carbon in a high-temperature pyrolysis furnace tube, and its implementation is as follows:
[0023] Furnace tube 1 and furnace tube 2: Both are components of the high-temperature pyrolysis furnace. Furnace tube 2 2 is located downstream of furnace tube 1 and is used to further process the gas passing through furnace tube 1.
[0024] Cross plate 3: installed between furnace tube 1 and furnace tube 2 2, with a connecting rod 4 fixedly connected to the center thereof for supporting and positioning the activated carbon placement box 5.
[0025] Activated carbon placement box 5: installed at the end of the connecting rod 4 and located at the inner wall of the second furnace tube 2, used for storing activated carbon to adsorb and purify impurities in the gas.
[0026] Filter cover 6: covers the open end of the activated carbon placement box 5 to prevent the activated carbon from escaping while allowing gas to pass through.
[0027] Fixed ring piece 7: It is arranged at the inner wall of the activated carbon placement box 5 and is used to place the filter cover plate 6 to ensure that the cover plate is stable and does not fall off.
[0028] Through hole 8: is opened on the bottom wall of the activated carbon placement box 5, allowing gas to flow so that the gas can fully contact with the activated carbon.
[0029] Notch 17: opened on the end surface of furnace tube 2, used for placing cross plate 3 to ensure structural stability.
[0030] The disassembly and assembly structure includes a limiting plug hole 9, a rectangular groove 10, an overlapping slider 15 and a limiting plug rod 16, which are used to realize the rapid disassembly and assembly between the filter cover 6 and the activated carbon placement box 5.
[0031] Among them, through the above structure, the stable installation and rapid replacement of the activated carbon placement box 5 in the furnace tube 2 2 are achieved, while ensuring the effective circulation of gas and the full utilization of the activated carbon.
[0032] Furthermore, the reset component is implemented as follows:
[0033] The strip groove 11 is provided on the inner side wall of the rectangular groove 10 to provide installation space for the movable sleeve 14 and the spring 13 .
[0034] The transverse fixing rod 12 is fixedly connected between the two end walls of the strip groove 11 and serves as a sliding track for the movable sleeve block 14 .
[0035] Spring 13: sleeved on the transverse fixing rod 12, one end of which is connected to the end wall of the strip groove 11, and the other end of which is connected to the movable sleeve block 14, providing a reset force for the overlapping slider 15 and the limiting rod 16.
[0036] The movable sleeve block 14 is slidably sleeved on the periphery of the transverse fixing rod 12 and fixedly connected to the overlapping slider 15 to transmit the reset force of the spring 13.
[0037] Among them, when the filter cover 6 needs to be removed, the elastic force of the spring 13 can be manually overcome to pull the limit rod 16 out of the limit hole 9; when the filter cover 6 needs to be reinstalled, just align the limit rod 16 with the limit hole 9 and gently push it in. The elastic force of the spring 13 will automatically insert the limit rod 16 into the limit hole 9 to achieve quick fixation.
[0038] Furthermore, the connection method of furnace tube 1 and furnace tube 2 is as follows:
[0039] Flange 1 18 and flange 2 19 are fixedly mounted on the periphery of the ends of furnace tube 1 and furnace tube 2, respectively, and are used to connect the two furnace tubes.
[0040] Tightening screw 20: Threaded connection between flange 18 and flange 2 19, used to tighten the two flanges to ensure a stable connection between the furnace tubes.
[0041] Nut 21: Threadedly sleeved on the periphery of the tightening screw 20, used to further fix the tightening screw to prevent it from loosening.
[0042] Among them, through the above-mentioned connection method, a stable connection between furnace tube 1 and furnace tube 2 2 is achieved, ensuring the normal operation of the high-temperature pyrolysis furnace.
[0043] Furthermore, the connection between the movable sleeve 14 and the overlapping slider 15 is as follows:
[0044] The opposite surfaces of the two movable sleeve blocks 14 are fixedly connected to the two side surfaces of the overlapping slider 15 to form an integral structure.
[0045] The movable sleeve 14 is slidably connected to the inner wall of the strip groove 11 and moves along with the movement of the overlapping slider 15 .
[0046] Among them, this connection method ensures the stability and accuracy of the overlapping slider 15 and the limiting rod 16 during the movement process, and improves the reliability and service life of the disassembly and assembly structure.
[0047] Furthermore, the cooperation between the limiting rod 16 and the limiting hole 9 is as follows:
[0048] One end of the limiting rod 16 passes through the end wall of the rectangular groove 10 and is inserted into the inner wall of the limiting hole 9 .
[0049] The inner diameter of the limiting socket 9 is adapted to the designed outer diameter of the limiting rod 16 , ensuring that the limiting rod 16 can be tightly inserted into the limiting socket 9 , thereby achieving a stable connection between the filter cover 6 and the activated carbon placement box 5 .
[0050] Among them, through this matching mode, the filter cover plate 6 is ensured to be firmly installed on the activated carbon placement box 5, and the problems of gas leakage and activated carbon escape are prevented.
[0051] Furthermore, the installation and function of the spring 13 are as follows:
[0052] One end of the spring 13 is fixedly connected to the end wall of the strip groove 11 , and the other end is fixedly connected to one end surface of the moving sleeve block 14 .
[0053] The spring 13 provides a reset force for the overlapping slider 15 and the limit rod 16. When the filter cover 6 needs to be removed, the limit rod 16 can be pulled out manually by overcoming the elastic force of the spring 13; when the filter cover 6 is reinstalled, the elastic force of the spring 13 will automatically push the limit rod 16 into the limit hole 9.
[0054] The addition of the spring 13 makes the assembly and disassembly structure more flexible and convenient, thereby improving the efficiency of replacing the activated carbon. At the same time, the elastic force of the spring 13 also ensures a tight connection between the filter cover 6 and the activated carbon placement box 5, thereby preventing gas leakage and activated carbon from escaping.
[0055] Finally, it should be noted that while the basic concepts have been described above, it should be apparent to those skilled in the art that the detailed disclosure is provided merely as an example and does not constitute a limitation of this specification. Although not explicitly stated herein, those skilled in the art may make various modifications, improvements, and revisions to this specification. Such modifications, improvements, and revisions are suggested throughout this specification and remain within the spirit and scope of the exemplary embodiments of this specification. Furthermore, this specification uses specific terms to describe the embodiments of this specification. For example, terms such as "one embodiment," "an embodiment," and / or "some embodiments" refer to a particular feature, structure, or characteristic associated with at least one embodiment of this specification. Therefore, it should be emphasized and noted that references to "one embodiment," "an embodiment," or "an alternative embodiment" two or more times in different places in this specification do not necessarily refer to the same embodiment. Furthermore, certain features, structures, or characteristics of one or more embodiments of this specification may be appropriately combined. Furthermore, unless expressly provided in the claims, the order of the processing elements and sequences, the use of alphanumeric characters, or other designations described in this specification are not intended to limit the order of the processes and methods of this specification.
[0056] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An activated carbon replacement structure in a high-temperature pyrolysis furnace tube, comprising a furnace tube 1 (1), a furnace tube 2 (2) and a cross plate (3) installed between the furnace tube 1 (1) and the furnace tube 2 (2), characterized in that: A connecting rod (4) is fixedly connected to the center of the cross plate (3), an activated carbon placement box (5) is fixedly installed on the end of the connecting rod (4), and the activated carbon placement box (5) is arranged on the inner wall of the second furnace tube (2), a filter cover (6) is installed at the open end of the activated carbon placement box (5), a fixed ring piece (7) is fixedly connected to the inner wall of the activated carbon placement box (5) for placing the filter cover (6), a through hole (8) is opened on the bottom wall of the activated carbon placement box (5) for gas circulation, a notch groove (17) is opened on the port surface of the second furnace tube (2) for placing the cross plate (3), and a disassembly structure is connected between the activated carbon placement box (5) and the filter cover (6); The disassembly and assembly structure comprises a limiting plug hole (9) provided on the inner wall of the activated carbon placement box (5) and a rectangular groove (10) provided on the surface of the filter cover (6); a lap slide block (15) is slidably connected to the inner wall of the rectangular groove (10); a limiting plug rod (16) is fixedly connected to the surface of the lap slide block (15); and a reset component is connected between the rectangular groove (10) and the lap slide block (15).
2. The activated carbon replacement structure in a high-temperature pyrolysis furnace tube according to claim 1, characterized in that: The reset assembly comprises a strip groove (11) provided on the inner wall of the rectangular groove (10); a transverse fixing rod (12) is fixedly connected between the two end walls of the strip groove (11); a spring (13) is provided on the outer periphery of the transverse fixing rod (12); and a movable sleeve block (14) is slidably sleeved on the outer periphery of the transverse fixing rod (12).
3. The activated carbon replacement structure in a high-temperature pyrolysis furnace tube according to claim 1, characterized in that: Flange 2 (19) and flange 1 (18) are fixedly mounted on the peripheries of the ends of the furnace tube 1 (1) and the furnace tube 2 (2), respectively. A fixing screw (20) is threadedly connected between the flange 1 (18) and the flange 2 (19), and a nut (21) is threadedly sleeved on the periphery of the fixing screw (20).
4. The activated carbon replacement structure in a high-temperature pyrolysis furnace tube according to claim 2, characterized in that: The opposing surfaces of the two movable sleeves (14) are respectively fixedly connected to the two side surfaces of the overlapping slider (15), and the movable sleeves (14) are slidably connected to the inner wall of the strip groove (11).
5. The activated carbon replacement structure in a high-temperature pyrolysis furnace tube according to claim 1, characterized in that: One end of the limiting plug rod (16) passes through the end wall of the rectangular groove (10) and is inserted into the inner wall of the limiting plug hole (9), and the opening inner diameter of the limiting plug hole (9) is adapted to the designed outer diameter of the limiting plug rod (16).
6. The activated carbon replacement structure in a high-temperature pyrolysis furnace tube according to claim 2, characterized in that: One end of the spring (13) is fixedly connected to the end wall of the strip groove (11), and the other end of the spring (13) is fixedly connected to one end surface of the moving sleeve block (14).