Adjustable inertia ring testing fixture

By combining the adjustable design of the fixture and measuring ruler, the problem of complex inertia ring detection operation is solved, and fast and stable multiple detections are achieved to meet the detection needs of inertia rings of different specifications.

CN223389105UActive Publication Date: 2025-09-26CHONGQING JUNYUAN AUTO PARTS MANUFACTURING CO LTD
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Patent Information

Application Number
CN202423028290.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-09-26
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The existing inertia ring inspection fixture is complicated to operate during the inspection process, making it difficult to achieve clamping and measurement at the same time. In addition, the measuring tool is separated from the fixture, resulting in low inspection efficiency.

Method used

An adjustable inertia ring inspection fixture was designed, which combined the fixture with a measuring ruler. The fixture distance was adjusted by a No. 2 servo motor driving a bidirectional threaded rod, and scale lines were set on the inspection plate and the fixture mechanism to achieve flexible clamping and multiple inspections of the inertia ring.

Benefits of technology

It realizes the rapid clamping and multiple detection of inertia rings, improves the detection efficiency and versatility, can measure the outer diameter, inner diameter and thickness at the same time, and the clamping is stable and damage-free, which is suitable for inertia rings of different specifications.

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Abstract

The utility model relates to the technical field of inertia ring detection tools, and discloses an adjustable inertia ring detection tool which comprises a base mechanism, a detection clamping mechanism is fixedly arranged at the upper end of the base mechanism, the base mechanism comprises a bottom plate, a first servo motor is fixedly arranged in the middle of the upper end of the bottom plate, a fixing rod is fixedly arranged at the rear end of the bottom plate, and a second servo motor is fixedly arranged at the rear end of the fixing rod. And a third mounting plate is fixedly arranged on the front side of the lower end of the fixing rod. According to the device, the clamp and the measuring scale are combined for use, the two-way threaded rod is driven to rotate through the second servo motor, the threaded box and the clamp mechanisms are driven to move, the distance between the two clamp mechanisms can be flexibly adjusted, and the device can adapt to inertia rings with different outer diameter sizes; and the first scale line and the second scale line are arranged on the detection plate and the clamp mechanism, so that the outer diameter, the inner diameter and the thickness of the inertia ring can be quickly measured while the inertia ring is clamped, and the device is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of inertia ring testing tools, in particular to an adjustable inertia ring testing tool. Background Art

[0002] The inertia ring inspection fixture is an indispensable and important tool in the production process of automobile engine shock absorbers. It can help companies ensure product quality, improve production efficiency and reduce production costs. Inertia ring inspection fixtures are needed to inspect inertia rings during production.

[0003] Inertia ring inspection fixtures may be used to detect the physical properties of inertia rings, such as size, quality, surface smoothness, and hardness, to ensure that product quality meets standards. Calipers, fixtures, or other inspection tools are usually used to inspect the size of inertia rings. Usually, calipers only have a measurement function. After the measurement is completed with the caliper, the inertia ring needs to be fixed on the fixture for other inspections. The operation is relatively complicated and cannot meet people's needs.

[0004] Therefore, those skilled in the art have provided an adjustable inertia ring test fixture to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and propose an adjustable inertia ring inspection fixture. The device combines a clamp with a measuring ruler. The bidirectional threaded rod is driven to rotate by a No. 2 servo motor, which drives the thread box and the clamp mechanism to move. The distance between the two clamp mechanisms can be flexibly adjusted to adapt to inertia rings of different outer diameters. The device has good versatility. In addition, the device is provided with a No. 1 scale line and a No. 2 scale line on the detection plate and the clamp mechanism. The outer diameter, inner diameter and thickness of the inertia ring can be quickly measured while the inertia ring is clamped, which is convenient for use.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an adjustable inertia ring inspection fixture, comprising a base mechanism, a detection clamping mechanism fixedly provided at the upper end of the base mechanism, the base mechanism comprising a bottom plate, a No. 1 servo motor fixedly provided at the middle position of the upper end of the bottom plate, a fixing rod fixedly provided at the rear end of the bottom plate, a No. 3 mounting plate fixedly provided at the front side of the lower end of the fixing rod, and an optical 3D surface profiler fixedly provided at the lower end of the No. 3 mounting plate via a thread;

[0007] The detection clamping mechanism includes a detection plate, a No. 2 servo motor is fixedly provided on one side of the detection plate, a bidirectional threaded rod is fixedly provided on the output end of the No. 2 servo motor, a threaded box is provided on the threaded sleeve on the outer surface of the bidirectional threaded rod, and a clamp mechanism is fixedly provided on the upper ends of the two thread boxes. The two clamp mechanisms include a fixed plate, and a No. 1 spring telescopic plate is fixedly provided on the opposite outer side of the two fixed plates through a spring, and a No. 1 scale line is fixedly provided at the front and rear end positions in the middle of the upper end of the detection plate.

[0008] Furthermore, a No. 2 spring telescopic plate is fixedly provided at the other side of the upper ends of the two fixed plates through a spring, and a No. 2 scale line is fixedly provided at the front and rear ends of the fixed plate, the No. 1 spring telescopic plate and the No. 2 spring telescopic plate.

[0009] Furthermore, a mounting rod is fixedly provided at the lower ends of the two fixing plates, and an extension plate is fixedly provided at the other side of the front ends of the two fixing plates.

[0010] Furthermore, a control screen is fixedly provided at one side of the front end of the detection plate, and a protective pad is fixedly provided at the other side of the two No. 1 spring telescopic plates.

[0011] Furthermore, a second mounting plate is fixedly provided at the middle upper end of the front end of the fixing rod, and a display panel is fixedly provided at the front end of the second mounting plate via threads.

[0012] Furthermore, a No. 1 mounting plate is fixedly provided at the front position of the upper end of the fixing rod, and a lighting lamp is fixedly provided at the lower end of the No. 1 mounting plate via threads.

[0013] Furthermore, a storage box is slidably provided at the lower side of the front end of the bottom plate.

[0014] Furthermore, a record book is movably provided inside the storage box.

[0015] The utility model has the following beneficial effects:

[0016] 1. The adjustable inertia ring inspection fixture proposed in this utility model combines a clamp with a measuring ruler. The No. 2 servo motor drives the bidirectional threaded rod to rotate, driving the thread box and the clamp mechanism to move. The distance between the two clamp mechanisms can be flexibly adjusted to accommodate inertia rings of different outer diameters. It has good versatility and can meet the clamping requirements of inertia rings of various specifications. In addition, the device is provided with No. 1 and No. 2 scale lines on the detection plate and the clamp mechanism. While clamping the inertia ring, its outer diameter, inner diameter and thickness can be quickly measured, making it easy to use.

[0017] 2. The adjustable inertia ring inspection fixture proposed in this utility model is equipped with an optical 3D surface profiler, which can perform high-precision inspection of the surface profile of the inertia ring. It can accurately obtain data information such as surface flatness and the dimensional accuracy of each part, which helps to accurately judge the quality of the inertia ring. The fixed plate and the No. 1 and No. 2 spring expansion plates in the clamp mechanism of this device are connected by springs. When clamping the inertia ring, the springs can expand and contract according to the actual size of the inertia ring, ensuring the stability of the inertia ring position during the inspection process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an axonometric diagram of the present utility model;

[0019] Figure 2 This is a schematic diagram of the expanded axonometric view of the present invention;

[0020] Figure 3 This is a top axonometric diagram of the present invention;

[0021] Figure 4 It is an axonometric diagram of the clamp mechanism of the present invention.

[0022] Legend:

[0023] 1. Base mechanism; 2. Detection and clamping mechanism; 101. Bottom plate; 102. Storage box; 103. Servo motor No. 1; 104. Fixing rod; 105. Mounting plate No. 1; 106. Lighting lamp; 107. Mounting plate No. 2; 108. Display panel; 109. Mounting plate No. 3; 110. Optical 3D surface profiler; 111. Notebook; 201. Detection plate; 202. Servo motor No. 2; 203. Bidirectional threaded rod; 204. Threaded box; 205. Clamp mechanism; 206. Scale line No. 1; 207. Control panel; 20501. Fixing plate; 20502. Spring expansion plate No. 1; 20503. Spring expansion plate No. 2; 20504. Protective pad; 20505. Mounting rod; 20506. Scale line No. 2; 20507. Extension plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Reference Figure 1-3, The utility model provides an embodiment: an adjustable inertia ring inspection tool, including a base mechanism 1, the base mechanism 1 includes a base plate 101, a No. 1 servo motor 103 is fixedly provided at the middle position of the upper end of the base plate 101, a fixing rod 104 is fixedly provided at the rear end of the base plate 101, a No. 3 mounting plate 109 is fixedly provided at the front position of the lower end of the fixing rod 104, an optical three-D surface profiler 110 is fixedly provided at the lower end of the No. 3 mounting plate 109 by screw thread, a No. 2 mounting plate 107 is fixedly provided at the middle upper end of the front end of the fixing rod 104, a display panel 108 is fixedly provided at the front end of the No. 2 mounting plate 107 by screw thread, a No. 1 mounting plate 105 is fixedly provided at the front position of the upper end of the fixing rod 104, and a lighting lamp 106 is fixedly provided at the lower end of the No. 1 mounting plate 105 by screw thread, a storage box 102 is slidably provided at the lower position of the front end of the base plate 101, and a record book 111 is movably provided inside the storage box 102;

[0026] Specifically, the base plate 101 facilitates the fixation of the No. 1 servo motor 103, which facilitates driving the detection plate 201 to rotate and adjust the detection position of the middle inertia ring. The fixing rod 104 facilitates the fixation of the No. 1 mounting plate 105, the No. 2 mounting plate 107 and the No. 3 mounting plate 109. The No. 1 mounting plate 105 facilitates the fixed installation of the lighting lamp 106, which provides good lighting conditions for the entire detection process, ensuring that the operator can clearly observe the operation status and the detection location. The No. 2 mounting plate 107 facilitates the fixed installation of the display panel 108, which facilitates the display of the detection data of the optical 3D surface profiler 110. The No. 3 mounting plate 109 facilitates the fixed installation of the optical 3D surface profiler 110. The optical 3D surface profiler 110 can perform high-precision detection of the surface profile of the inertia ring and collect relevant data, such as the surface flatness data information of the inertia ring. The storage box 102 facilitates the storage of the record book 111.

[0027] Reference Figure 3-4, a detection clamping mechanism 2 is fixedly provided on the upper end of the base mechanism 1, and the detection clamping mechanism 2 includes a detection plate 201, a No. 2 servo motor 202 is fixedly provided on one side of the detection plate 201, and a bidirectional threaded rod 203 is fixedly provided on the output end of the No. 2 servo motor 202, and a threaded box 204 is provided on the threaded sleeve on the outer surface of the bidirectional threaded rod 203. A clamping mechanism 205 is fixedly provided on the upper end of the two threaded boxes 204, and the two clamping mechanisms 205 include a fixed plate 20501. A No. 1 spring telescopic plate 20502 is fixed to the opposite outer side of the two fixed plates 20501 by a spring, and a No. 1 engraved plate is fixedly provided at the middle of the upper end of the detection plate 201 near the front and rear ends. A second spring telescopic plate 20503 is fixedly provided on the other side of the upper end of the two fixed plates 20501 through a spring. The fixed plate 20501, the first spring telescopic plate 20502 and the second spring telescopic plate 20503 are fixedly provided with a second scale line 20506 at the front and rear ends. A mounting rod 20505 is fixedly provided at the lower end of the two fixed plates 20501. An extension plate 20507 is fixedly provided on the other side of the front end of the two fixed plates 20501. A control screen 207 is fixedly provided on one side of the front end of the detection plate 201. A protective pad 20504 is fixedly provided on the other side of the two first spring telescopic plates 20502.

[0028] Specifically, after the second servo motor 202 is started, its output end drives the bidirectional threaded rod 203 to rotate. Since the outer surface of the bidirectional threaded rod 203 is threadedly sleeved with a thread box 204, under the action of the thread, as the bidirectional threaded rod 203 rotates, the two thread boxes 204 will move linearly in relative or opposite directions along the bidirectional threaded rod 203, thereby driving the clamp mechanism 205 fixed above to move, so as to adjust the distance between the two clamp mechanisms 205 so that it can adapt to inertia rings of different outer diameters. When the inertia ring is placed between the two clamp mechanisms 205, the fixed plate 20501, the first spring telescopic plate 20502 and the second spring telescopic plate 20503 are connected. Due to the structural characteristics of the spring connection, the spring will expand and contract accordingly according to the actual size of the inertia ring. For example, if the outer diameter of the inertia ring is slightly larger, the spring will be appropriately compressed, so that the No. 1 spring expansion plate 20502 and the No. 2 spring expansion plate 20503 are appropriately stretched outward, and at the same time, the inertia ring is tightly clamped by relying on the elastic force of the spring, and the protective pad 20504 can prevent damage to the surface of the inertia ring, ensuring that the clamping is firm and lossless. The setting of the No. 1 scale line 206 and the No. 2 scale line 20506 is conducive to detecting the outer diameter, inner diameter and thickness of the inertia ring when clamping it. It is quick, convenient and easy to use. The control panel 207 is conducive to controlling the opening and closing of the No. 2 servo motor 202.

[0029] Working principle: When the device is used, the second servo motor 202 is started to drive the bidirectional threaded rod 203 to rotate, thereby driving the clamping mechanism 205 to clamp and fix the middle inertia ring. After the inertia ring is firmly clamped by the clamping mechanism 205, the optical 3D surface profiler 110 can perform high-precision detection of the surface profile of the inertia ring and collect relevant data, such as surface flatness and dimensional accuracy of each part. It can also detect its outer diameter, inner diameter and thickness through the first scale line 206 and the second scale line 20506;

[0030] Secondly, the lighting lamp 106 provides good lighting conditions for the entire detection process. After the detection is completed, the operator can write the detection-related record information on the record book 111 in the storage box 102 for archiving, which is convenient for subsequent review and analysis.

[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An adjustable inertia ring test fixture, comprising a base mechanism (1), characterized in that: The upper end of the base mechanism (1) is fixedly provided with a detection clamping mechanism (2), and the base mechanism (1) comprises a base plate (101), a No. 1 servo motor (103) is fixedly provided at the middle position of the upper end of the base plate (101), a fixing rod (104) is fixedly provided at the rear end of the base plate (101), a No. 3 mounting plate (109) is fixedly provided at the front position of the lower end of the fixing rod (104), and an optical three-D surface profiler (110) is fixedly provided at the lower end of the No. 3 mounting plate (109) via a threaded fixing method; The detection clamping mechanism (2) comprises a detection plate (201), a second servo motor (202) is fixedly provided on one side of the detection plate (201), a bidirectional threaded rod (203) is fixedly provided on the output end of the second servo motor (202), a threaded box (204) is threadedly provided on the outer surface of the bidirectional threaded rod (203), a clamping mechanism (205) is fixedly provided on the upper ends of the two threaded boxes (204), the two clamping mechanisms (205) comprise a fixed plate (20501), a first spring telescopic plate (20502) is fixedly provided on the opposite outer sides of the two fixed plates (20501) via a spring, and a first scale mark (206) is fixedly provided at the front and rear end positions of the middle portion of the upper end of the detection plate (201).

2. The adjustable inertia ring test fixture according to claim 1, characterized in that: A second spring telescopic plate (20503) is fixedly provided at the other side of the upper ends of the two fixed plates (20501) through a spring, and a second scale line (20506) is fixedly provided at the front and rear ends of the fixed plate (20501), the first spring telescopic plate (20502) and the second spring telescopic plate (20503).

3. The adjustable inertia ring test fixture according to claim 1, characterized in that: The lower ends of the two fixing plates (20501) are fixedly provided with mounting rods (20505), and the other side positions of the front ends of the two fixing plates (20501) are fixedly provided with extension plates (20507).

4. The adjustable inertia ring test fixture according to claim 1, characterized in that: A control screen (207) is fixedly provided at one side of the front end of the detection plate (201), and a protective pad (20504) is fixedly provided at the other side of the two No. 1 spring expansion plates (20502).

5. The adjustable inertia ring test fixture according to claim 1, characterized in that: A second mounting plate (107) is fixedly provided at the middle upper end of the front end of the fixing rod (104), and a display panel (108) is fixedly provided at the front end of the second mounting plate (107) via threads.

6. The adjustable inertia ring test fixture according to claim 1, characterized in that: A first mounting plate (105) is fixedly provided at the front side of the upper end of the fixing rod (104), and a lighting lamp (106) is fixedly provided at the lower end of the first mounting plate (105) via a thread.

7. The adjustable inertia ring test fixture according to claim 1, characterized in that: A storage box (102) is slidably provided at the lower side of the front end of the bottom plate (101).

8. The adjustable inertia ring test fixture according to claim 7, characterized in that: A record book (111) is movably provided inside the storage box (102).