End face fluted disc reference shaft calibration device

By designing an end face gear disc reference axis calibration device and using a standard ring gauge and a clock-type dial indicator to calibrate the angle, the accuracy problem of the end face gear disc reference axis was solved, the accuracy of the beaded shaft system was improved, and the testing requirements in multiple postures were met.

CN223389198UActive Publication Date: 2025-09-26JIUJIANG JINGDA MEASUREMENT TECH
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Patent Information

Application Number
CN202422946013.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-09-26
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

The existing technology lacks a pre-processing calibration method for the end face gear disc reference axis, which makes it difficult to ensure the accuracy of the dense bead shaft system and affects the test accuracy of the end face gear disc in multiple postures.

Method used

A device for calibrating the reference axis of an end face gear disc was designed, which included an upper gear disc, a lower gear disc, a jig, a core shaft, a pressure plate, a standard ring gauge, and a dial indicator. By cooperating with the standard ring gauge and the dial indicator, the calibration angle position was fixed with glue to ensure that the standard ring gauge was coaxial with the virtual axis of the gear disc pair.

Benefits of technology

The accurate calibration of the end face gear disc reference axis is achieved, the accuracy of the dense bead shaft system is ensured, and the test accuracy of the end face gear disc in multiple postures is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an end face fluted disc reference shaft calibration device, which mainly relates to the technical field of end face fluted discs and comprises an upper fluted disc and a lower fluted disc, the upper fluted disc and the lower fluted disc are arranged on a mould, a core shaft is arranged in the upper fluted disc, the core shaft and a pressing plate are fixed through a hexagon screw, and a standard ring gauge is further arranged on the upper fluted disc. According to the utility model, the standard ring gauge can be calibrated.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of end face toothed discs, in particular to a device for calibrating a reference axis of an end face toothed disc. Background Art

[0002] The end face gear mainly provides a high-precision angle reference for the inertial group and inertial group devices. The inertial group and inertial group devices need to be tested in multiple postures. For example, the horizontal end face gear can meet the testing requirements of multiple postures. To meet the testing requirements of multiple postures, its lifting axis needs to adopt a beadlock shaft system. In order to achieve high-precision rotation, the rotating axis of the beadlock shaft system must be highly coincident with the virtual axis of the end face gear. Because the beadlock shaft system serves as a support, it can achieve smooth rotation and engagement of the end face gear in a lying posture. Therefore, the accuracy of the beadlock shaft system needs to be ensured. The existing technology lacks a reference calibration before processing, and can only be tested after the outer side is processed. Utility Model Content

[0003] (1) Technical issues to be resolved

[0004] In view of the above-mentioned problems, the present invention needs to provide a device for calibrating the reference axis of an end face gear disc, which can calibrate and obtain the reference axis of the end face gear disc.

[0005] (2) Technical solution

[0006] In response to the above technical problems, the utility model provides an end face toothed disc reference axis calibration device, comprising an upper toothed disc and a lower toothed disc, wherein the upper toothed disc and the lower toothed disc are arranged on a jig, and the jig can separate or engage the upper toothed disc and the lower toothed disc, and the upper toothed disc and the lower toothed disc are provided with a center hole, and a core shaft is provided in the center hole of the upper toothed disc, and the core shaft and the pressure plate are fixed with a hexagonal screw; a standard ring gauge is provided on the upper toothed disc, and the center hole of the standard ring gauge coincides with the center holes of the upper and lower toothed discs, and a clock-type dial indicator is provided on the center hole wall of the standard ring gauge.

[0007] Furthermore, the jig is provided with a lifting mechanism, the lower toothed disc is fixed to the jig, the lower toothed disc is parallel to the jig fixing surface, and the jig lifts and lowers with the upper toothed disc.

[0008] Furthermore, a threaded hole is provided inside the jig, and the end of the core shaft is threadedly connected to the threaded hole of the jig.

[0009] Furthermore, the core shaft is rotatably connected to the upper gear disc in the center hole of the upper gear disc. After the core shaft lifts the upper gear disc, the upper gear disc can rotate freely, and the pressure plate is rotatably connected to the upper gear disc.

[0010] Furthermore, the center hole of the standard ring gauge is a standard circle.

[0011] Furthermore, the minimum graduation value of the bell-type dial indicator is .mm, and the bell-type dial indicator is used to calibrate the standard ring gauge.

[0012] Furthermore, glue is provided at the contact surface between the standard ring gauge and the upper gear disc, and the glue is applied in batches using iron wire, and the glue is used to remember the calibration angle position.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention is provided with an upper gear disc, a lower gear disc, a mold, a core shaft, a pressure plate, a standard ring gauge, a hexagonal screw, and a clock-type dial indicator. The standard ring gauge can be placed on the upper gear disc, and then the clock-type dial indicator is used to separate and engage the upper gear disc and the lower gear disc to obtain an angle, and the standard ring gauge is adjusted in sequence. Then, iron wire and glue are used to drip glue at the position of the calibration angle to obtain a standard ring gauge after the calibration angle. The inner hole of the calibrated ring gauge is coaxial with the virtual axis of the gear disc pair, and then this standard ring gauge can be used as a processing reference for the gear disc bead shaft system. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0015] Figure 2 It is the front view of the utility model.

[0016] Figure 3 for Figure 2 Cross-sectional view at AA in the middle.

[0017] Reference numerals: 1-upper gear plate; 2-lower gear plate; 3-tire; 4-core shaft; 5-pressing plate; 6-standard ring gauge; 7-hexagonal screw. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with specific embodiments. The present invention is explained through the exemplary embodiments and descriptions of the present invention, but is not intended to limit the present invention.

[0019] Example: Figure 1-Figure 3 The end face toothed disc reference axis calibration device shown includes an upper toothed disc 1 and a lower toothed disc 2. The upper toothed disc 1 and the lower toothed disc 2 are arranged on a jig 3. The jig 3 can separate or engage the upper toothed disc 1 and the lower toothed disc 2. The upper toothed disc 1 and the lower toothed disc 2 are provided with a center hole. A core shaft 4 is provided in the center hole of the upper toothed disc 1. The core shaft 4 and the pressure plate 5 are fixed with a hexagonal screw 7.

[0020] A standard ring gauge 6 is provided on the upper gear disc 1 , the center hole of the standard ring gauge 6 coincides with the center holes of the upper gear disc 1 and the lower gear disc 2 , and a clock-type dial indicator is provided on the center hole wall of the standard ring gauge 6 .

[0021] A lifting mechanism is provided on the jig 3 , the lower toothed disc 2 is fixed to the jig 3 , the fixing surfaces of the lower toothed disc 2 and the jig 3 are parallel, and the jig 3 lifts and lowers the upper toothed disc 1 .

[0022] A threaded hole is provided in the mold 3 , and the core shaft 4 is threadedly connected to the threaded hole of the mold 3 .

[0023] The core shaft 4 is rotatably connected to the upper gear disc 1 in the center hole of the upper gear disc 1. After the core shaft 4 lifts up the upper gear disc 1, the upper gear disc 1 can rotate freely, and the pressure plate 5 is rotatably connected to the upper gear disc 1.

[0024] The center hole of the standard ring gauge 6 is a standard circle.

[0025] The minimum graduation value of the bell-type dial indicator is 0.01mm, and the bell-type dial indicator is used to calibrate the standard ring gauge 6.

[0026] Glue is also provided at the contact surface between the standard ring gauge 6 and the upper toothed disc 1. The glue is applied in batches using iron wire, and the glue is used to remember the calibration position.

[0027] The working principle of the utility model is as follows: the standard ring gauge 6 is placed above the upper gear plate 1, and the head of the clock-type dial indicator touches the inner wall of the center hole of the standard ring gauge 6. The clock-type dial indicator has the advantages of high precision, sensitive head and strong operability, and the minimum graduation value is 0.01mm. Then start to calibrate the standard ring gauge 6.

[0028] When starting to calibrate the standard ring gauge 6, reset the dial indicator to zero, then lift the upper gear disc 1 and disengage it from the lower gear disc 2. When the upper gear disc 1 is rotated to about 180°, the upper gear disc 1 and the lower gear disc 2 are engaged. After engagement, observe the dial indicator value. If the value is no longer at zero, lightly tap the standard ring gauge 6 to return the dial indicator value to zero, then rotate it to 90° and 270° positions in turn, and repeat the above steps to return the dial indicator to zero.

[0029] After the calibration is completed, drop a small amount of 502 glue from the pressure plate onto the iron wire, then place a small amount of glue on the iron wire at the joint between the standard ring gauge 6 and the upper toothed disc 1, and drip 502 glue in this way at the positions of 0°, 180°, 90°, and 270° in turn. The calibration can be completed after the glue solidifies. The reason for a small amount is that if the entire drop is dripped into the joint, the surface tension when the glue solidifies will cause the adjusted standard ring gauge 6 to shift.

[0030] The center hole of the calibrated standard ring gauge 6 is coaxial with the virtual axis of the gear pair, and then this standard ring gauge 6 can be used as the processing reference of the gear bead shaft system.

[0031] Any matters not described in this utility model are applicable to the prior art.

Claims

1. A device for calibrating the reference axis of an end face gear disc, characterized in that: The invention comprises an upper toothed disc (1) and a lower toothed disc (2), wherein the upper toothed disc (1) and the lower toothed disc (2) are arranged on a jig (3), and the jig (3) can separate or mesh the upper toothed disc (1) and the lower toothed disc (2), wherein the upper toothed disc (1) and the lower toothed disc (2) are provided with a center hole, a core shaft (4) is provided in the center hole of the upper toothed disc (1), and the core shaft (4) and the pressure plate (5) are fixed by a hexagonal screw (7); a standard ring gauge (6) is provided on the upper toothed disc (1), and the center hole of the standard ring gauge (6) coincides with the center holes of the upper toothed disc (1) and the lower toothed disc (2), and a clock-type dial indicator is provided on the center hole wall of the standard ring gauge (6).

2. The end face gear disc reference axis calibration device according to claim 1, characterized in that: The jig (3) is provided with a lifting mechanism, the lower toothed disc (2) is fixed to the jig (3), the fixing surfaces of the lower toothed disc (2) and the jig (3) are parallel, and the jig (3) lifts and lowers with the upper toothed disc (1).

3. The end face gear disc reference axis calibration device according to claim 2, characterized in that: A threaded hole is provided inside the mold (3), and the end of the core shaft (4) is threadedly connected to the threaded hole of the mold (3).

4. The end face gear disc reference axis calibration device according to claim 3, characterized in that: The core shaft (4) is rotatably connected to the upper toothed disc (1) in the center hole of the upper toothed disc (1). After the core shaft (4) lifts the upper toothed disc (1), the upper toothed disc (1) can rotate freely, and the pressure plate (5) is rotatably connected to the upper toothed disc (1).

5. The end face gear disc reference axis calibration device according to claim 1, characterized in that: The center hole of the standard ring gauge (6) is a standard circle.

6. The end face gear disc reference axis calibration device according to claim 1, characterized in that: The minimum graduation value of the bell-type dial indicator is 0.01 mm. The bell-type dial indicator is used to calibrate the standard ring gauge (6).

7. The end face gear disc reference axis calibration device according to claim 6, characterized in that: Glue is also provided at the contact surface between the standard ring gauge (6) and the upper toothed disc (1), and the glue is applied by iron wire in batches, and the glue is used to remember the calibration angle position.