Novel printing ink wear resistance testing device
By using a robotic arm to drive a rubber rod to roll back and forth on the surface of the printing substrate, combined with pressure sensors and data acquisition components, the problem that existing wear resistance tests cannot truly restore the usage scenarios is solved, and a more comprehensive ink wear resistance test is achieved.
Patent Information
- Application Number
- CN202422606809.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing abrasion testers cannot truly reproduce the use scenarios of printing substrates in which the friction force increases linearly or changes linearly repeatedly, and cannot comprehensively test the abrasion resistance of inks.
A robotic arm is used to drive a rubber rod to roll back and forth on the surface of the printing substrate. Combined with a pressure sensor and data acquisition components, the wear resistance of the printing substrate under different friction conditions is tested.
The wear resistance test under fixed friction force and linearly changing friction force conditions is realized, which can more comprehensively evaluate the wear resistance of ink.
Smart Images

Figure CN223389595U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to ink research and development testing, and in particular to a novel ink wear resistance testing device. Background Art
[0002] During the use of a printing substrate coated with ink, the ink pattern on the substrate must maintain high adhesion. That is, the ink pattern must not easily fall off the substrate during use, thereby affecting the aesthetics of the printed pattern. Therefore, when developing inks, it is necessary to test the abrasion resistance of the ink on the substrate. Currently, the abrasion resistance of inks is tested using an abrasion tester. Before using the abrasion tester, the target friction parameter value for the abrasion resistance test must be pre-set on the abrasion tester. The printing substrate is then placed in the abrasion tester for abrasion resistance testing.
[0003] The abrasion tester can only test the wear resistance of the printing substrate under a certain fixed friction value. However, in practice, the printing substrate printed with ink is also faced with the use scenario of being scratched. When scratched, the friction between the printing substrate and the contact object is in a linear growth state. Even in the use scenario of repeated scratching back and forth, the friction between the printing substrate and the contact object is in a linear and repeated change state. However, when the abrasion tester is currently used to test the wear resistance of the printing substrate, it is still unable to truly restore the use scenario of the printing substrate being scratched or even repeatedly scratched, and it is unable to test the wear resistance of the printing substrate when the friction force is in a linear growth or linear and repeated change. To this end, we have proposed a new ink wear resistance test device. Utility Model Content
[0004] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a novel ink wear resistance testing device.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of ink wear resistance testing device, including a test bench, a pressure sensor, and a robotic arm, the upper end of the pressure sensor is fixedly connected to the test bench, and the lower end of the pressure sensor is fixedly installed on the fixed base, the test bench includes a bracket and a table plate, the table plate is fixed on the bracket, and the left and right sides of the table plate are provided with a clamping mechanism for fixing the printing substrate on the table plate, the robotic arm is provided with a lifting rod, and the lifting rod is provided with a clamping rod rolling mechanism for clamping a rubber rod, and the robotic arm drives the rubber rod to roll back and forth on the surface of the printing substrate to test the wear resistance of the printing ink on the printing substrate.
[0006] It is further explained that the clamping mechanism includes an articulated frame, a locking rod, a follower, and a clamping member. The articulated frame is fixedly installed on the table. The front and rear sides of the articulated frame are respectively provided with a first hinge shaft and a second hinge shaft. The locking rod is passed through the first hinge shaft and is threadedly connected to the first hinge shaft. The follower is hingedly arranged on the second hinge shaft. The rear end of the follower is hinged to the locking rod, and the front end of the follower is hinged to the clamping member.
[0007] It is further explained that the lock rod includes a screw portion, one end of the screw portion is provided with a handle portion, the other end of the screw portion is rotatably connected to a hinge portion, and the hinge portion is hinged to the rear end of the follower.
[0008] It is further explained that the clamping rod rolling mechanism includes a first clamping plate, a second clamping plate, and an intermediate connecting block. The end of the lifting rod is clamped between the first clamping plate and the second clamping plate. The upper end of the intermediate connecting block is fixedly connected to the first clamping plate, and the rubber rod is horizontally arranged at the lower end of the intermediate connecting block.
[0009] It is further explained that the ink wear resistance testing device also includes a data acquisition component for recording test results, and the data acquisition component includes a CCD camera, a camera mounting bracket, and a light source. The CCD camera is installed in the light source, the CCD camera faces the table, and the camera mounting bracket is installed on the fixed base.
[0010] The beneficial effect of the present invention is that the present invention drives the rubber rod to roll back and forth on the surface of the printing substrate through the mechanical arm, which can not only test the wear resistance of the ink on the printing substrate under a certain fixed friction value, but also truly restore the use scenario of the printing substrate being scratched or even repeatedly scratched, thereby testing the wear resistance of the printing substrate when the friction force is in a linear growth or linear repeated change, and more comprehensively testing the wear resistance of the ink. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural diagram of the present utility model.
[0012] Figure 2 It is a structural diagram of the present utility model.
[0013] Figure 3 It is a structural diagram of the clamping mechanism.
[0014] Figure 4 This is a schematic diagram of the exploded view of the clamping rod rolling mechanism at the robotic arm.
[0015] Figure 5 This is a structural diagram of the clamping rod rolling mechanism at the robotic arm.
[0016] Figure numbers: 10, test bench; 11, bracket; 12, table; 20, pressure sensor; 30, fixed base; 40, clamping mechanism; 41, articulated frame; 411, first hinge axis; 412, second hinge axis; 42, lock rod; 421, screw part; 422, handle part; 423, hinge part; 43, follower; 44, clamping part; 50, robotic arm; 51, lifting rod; 52, clamping rod rolling mechanism; 521, first clamping plate part; 522, second clamping plate part; 523, intermediate connecting block; 60, rubber rod; 70, data acquisition component; 71, CCD camera; 72, camera mounting bracket; 73, light source part. DETAILED DESCRIPTION
[0017] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in further detail below with reference to the accompanying drawings.
[0018] Combined with attachment Figure 1 and attached Figure 2 As shown, a new type of ink wear resistance testing device includes a test bench 10, a pressure sensor 20, and a robotic arm 50. The upper end of the pressure sensor 20 is fixedly connected to the test bench 10, and the lower end of the pressure sensor 20 is fixedly installed on the fixed base 30. The test bench 10 includes a bracket 11 and a table 12. The table 12 is fixed on the bracket 11. The left and right sides of the table 12 are provided with a clamping mechanism 40 for fixing the printing substrate on the table 12. The clamping mechanisms 40 on the left and right sides of the table 12 are specifically arranged relative to each other.
[0019] The robotic arm 50 is a conventional four-axis manipulator equipped with a lifting rod 51, which is equipped with a clamping rod rolling mechanism 52 for clamping a rubber rod 60. The robotic arm 50 gradually adjusts the height of the rubber rod 60, driving it to roll back and forth across the surface of the printing substrate. The friction force of the rubber rod 60 can be linearly adjusted directly by the robotic arm 50, realistically recreating the use scenario of the printing substrate being scratched, even repeatedly. This allows testing the wear resistance of the printing substrate under linearly increasing or linearly changing friction forces, providing a more comprehensive test of the wear resistance of the ink.
[0020] Combined with attachment Figure 1 and attached Figure 3As shown, the clamping mechanism 40 includes an articulated frame 41, a locking rod 42, a follower 43, and a clamping member 44. The articulated frame 41 is fixedly mounted on the table 12. A first hinge shaft 411 and a second hinge shaft 412 are respectively provided on the front and rear sides of the articulated frame 41. The locking rod 42 is provided through the first hinge shaft 411 and is threadedly connected to the first hinge shaft 411. The follower 43 is hingedly provided on the second hinge shaft 412. The rear end of the follower 43 is hingedly connected to the locking rod 42, and the front end of the follower 43 is hingedly connected to the clamping member 44. The locking rod 42 includes a screw portion 421, one end of which is provided with a handle portion 422, the other end of which is rotatably connected to the hinge portion 423, and the hinge portion 423 is hingedly connected to the rear end of the follower 43. When in use, the handle 422 of the locking rod 42 is held to twist the entire locking rod 42 , and the locking rod 42 spirals back and drives the follower 43 , which drives the clamping member 44 to clamp the printing substrate on the platen 12 .
[0021] Combined with attachment Figure 4 and attached Figure 5 As shown, the clamping rod rolling mechanism 52 includes a first clamping plate 521, a second clamping plate 522, and an intermediate connecting block 523. The end of the lifting rod 51 is clamped between the first and second clamping plates 521, 522. A rubber pad is sandwiched between the first and second clamping plates 521, 522 to increase the frictional clamping force. The upper end of the intermediate connecting block 523 is fixedly connected to the first clamping plate 521, and the rubber rod 60 is transversely disposed at the lower end of the intermediate connecting block 523. The robotic arm 50 drives the clamping rod rolling mechanism 52 via the lifting rod 51, which in turn drives the rubber rod 60 to roll back and forth on the surface of the printing substrate to test the wear resistance of the printing ink.
[0022] Combined with attachment Figure 1 As shown, the ink abrasion resistance testing device also includes a data acquisition assembly 70 for recording test results. The data acquisition assembly 70 includes a CCD camera 71, a camera mounting bracket 72, and a light source 73. The CCD camera 71 is mounted through the light source 73 and faces the platen 12. The camera mounting bracket 72 is mounted on the fixed base 30. Each time the rubber rod 60 completes a back-and-forth rolling friction on the surface of the printing substrate, the data acquisition assembly 70 takes a picture of the printing ink on the printing substrate, records the ink abrasion resistance test results, and then transmits the picture to a computer for storage and analysis, thereby achieving data acquisition and analysis.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0024] It should be understood that the present invention uses terms such as "first" and "second" to describe various types of information, but such information should not be limited to these terms; these terms are merely used to distinguish information of the same type from one another. For example, "first" information could also be referred to as "second" information, and similarly, "second" information could also be referred to as "first" information without departing from the scope of the present invention.
[0025] The above description does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A new type of ink wear resistance testing device, characterized by: The invention comprises a test bench (10), a pressure sensor (20), and a mechanical arm (50), wherein the upper end of the pressure sensor (20) is fixedly connected to the test bench (10), and the lower end of the pressure sensor (20) is fixedly installed on the fixed base (30); the test bench (10) comprises a bracket (11) and a table (12); the table (12) is fixedly mounted on the bracket (11); the left and right sides of the table (12) are provided with a clamping mechanism (40) for fixing the printing substrate on the table (12); the mechanical arm (50) is provided with a lifting rod (51); the lifting rod (51) is provided with a clamping rod rolling mechanism (52) for clamping a rubber rod (60); the mechanical arm (50) drives the rubber rod (60) to roll back and forth on the surface of the printing substrate to test the wear resistance of the printing ink on the printing substrate.
2. The novel ink wear resistance testing device according to claim 1, characterized in that: The clamping mechanism (40) includes an articulated frame (41), a locking rod (42), a follower (43), and a clamping member (44). The articulated frame (41) is fixedly installed on the table (12). The front and rear sides of the articulated frame (41) are respectively provided with a first hinge shaft (411) and a second hinge shaft (412). The locking rod (42) is passed through the first hinge shaft (411) and is threadedly connected to the first hinge shaft (411). The follower (43) is hingedly arranged on the second hinge shaft (412). The rear end of the follower (43) is hingedly connected to the locking rod (42), and the front end of the follower (43) is hingedly connected to the clamping member (44).
3. The novel ink wear resistance testing device according to claim 2, characterized in that: The locking rod (42) includes a screw portion (421), one end of the screw portion (421) is provided with a handle portion (422), the other end of the screw portion (421) is rotatably connected to a hinge portion (423), and the hinge portion (423) is hinged to the rear end of the follower (43).
4. The novel ink wear resistance testing device according to claim 1, characterized in that: The clamping rod rolling mechanism (52) includes a first clamping plate (521), a second clamping plate (522), and an intermediate connecting block (523). The end of the lifting rod (51) is clamped between the first clamping plate (521) and the second clamping plate (522). The upper end of the intermediate connecting block (523) is fixedly connected to the first clamping plate (521). The rubber rod (60) is transversely arranged at the lower end of the intermediate connecting block (523).
5. The novel ink wear resistance testing device according to claim 1, characterized in that: The device further comprises a data acquisition component (70) for recording test results, wherein the data acquisition component (70) comprises a CCD camera (71), a camera mounting bracket (72), and a light source component (73). The CCD camera (71) is disposed through the light source component (73), the CCD camera (71) faces the platform (12), and the camera mounting bracket (72) is disposed on the fixed base (30).