Bottle brick detection device
By designing a bottle brick detection device and using an automated weighing system driven by a roller conveyor and a hydraulic rod, the problem of low efficiency in bottle brick storage was solved, efficient and accurate bottle brick weight detection was achieved, and labor costs were reduced.
Patent Information
- Application Number
- CN202422969274.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-12-03
AI Technical Summary
In the existing technology, multiple manual operations are required when bottle bricks are put into storage, resulting in low efficiency and increased costs. In particular, when each bottle brick is delivered from the truck to the warehouse, it needs to go through four steps: removal, weighing, and sending to the conveyor belt, which is inefficient and costly.
A bottle brick detection device is designed, which includes two roller conveyors and a weighing device. The top beam and traction rod are driven by a hydraulic rod to realize automatic weighing of the bottle bricks, reduce the number of manual operation steps, and use the conical lifting block and trough structure to ensure the accuracy of the weighing data.
The automation of the bottle brick weighing process is realized, the weighing steps of a single bottle brick are reduced, the work efficiency is improved, the accuracy of the weighing data is ensured, and the labor cost is reduced.
Smart Images
Figure CN223389725U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of detection devices, in particular to a bottle brick detection device. Background Art
[0002] In the waste polyester bottle recycling industry, recycled bottle bricks (i.e. plastic bottles compressed into bricks) need to be inspected when they are put into storage. The traditional inspection method is to use a forklift to pick up the bottle bricks and place them on a weighing device, and then record the weight of the bottle bricks. After the recording is completed, the forklift will place them on the conveyor belt and then transport them to the warehouse. The bottle bricks will be picked up and stacked by a forklift in the storage area of the warehouse (some factories also require size measurement before stacking).
[0003] In the process of implementing this solution, the inventors found that the following problems in the prior art have not been well solved: After the truck delivers the bottle bricks to the warehouse door, the following steps are required: a forklift removes the bottle bricks from the truck, sends the bottle bricks to a weighing device for weighing, and after weighing, they are forked and sent to the conveyor belt;
[0004] Since a truck can transport a relatively large number of bottle bricks, each bottle brick has to go through four steps, which will cause inefficiency and seriously increase the time it takes to put the bottle bricks into storage. If the number of forklifts is increased, it will also lead to an excessive increase in costs. Utility Model Content
[0005] The main purpose of the utility model is to provide a bottle brick detection device, which can effectively solve the problems in the background technology.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A bottle brick detection device comprises a roller conveyor belt 1, wherein the number of the roller conveyor belts 1 is two, a roller conveyor belt 2 is arranged between the roller conveyor belts 1, a base is provided below the roller conveyor belt 2, a weighing device is provided on the top of the base, a holding frame is provided on the top of the weighing device, a holding seat is provided at the bottom of the roller conveyor belt 2 located at the holding frame position, a mounting frame is provided above the roller conveyor belt 2, hydraulic rods are installed at both ends of the bottom of the mounting frame, a top beam is provided below between the hydraulic rods, traction rods are fixed to the four corners of the bottom of the top beam, lifting blocks are fixed to the bottom of the traction rods, ear tubes are fixed to the four outer corners of the roller conveyor belt 2, and lifting grooves are drilled on the ear tubes.
[0008] Preferably, the traction rods are respectively connected to the pulling grooves.
[0009] Preferably, the outer diameter of the traction rod is smaller than the inner diameter of the top of the pulling groove.
[0010] Preferably, the lifting block and the lifting trough are both tapered, and the outer dimensions of the lifting block match the inner dimensions of the pulling trough.
[0011] Preferably, the receiving seat is in the shape of an inverted trapezoid.
[0012] Preferably, the outer dimension of the bottom of the holding seat is smaller than the inner dimension of the holding frame.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] 1. By adding a roller conveyor belt 2 between two adjacent roller conveyor belts 1, the forklift can directly place the bottle bricks on one of the roller conveyor belts 1 after taking them off the truck. The roller conveyor belt 1 transfers the bottle bricks to the roller conveyor belt 2. When the bottle bricks enter the roller conveyor belt 2, the roller conveyor belt 2 stops conveying. At this time, the operation of the hydraulic rod drives the top beam and the traction rod to fall. The top beam then drives the roller conveyor belt 2 to fall until the receiving seat is inserted into the receiving frame. The weighing device on the base can weigh the roller conveyor belt 2 and the bottle bricks on it. After weighing is completed, the hydraulic rod rises through the top beam and the lifting block to lift the ear tube, driving the roller conveyor belt 2 to rise until the roller conveyor belt 2 rises to a position level with the other roller conveyor belt 1. The operation of the roller conveyor belt 2 transfers the bottle bricks to the roller conveyor belt 1.
[0015] This method can save the step of weighing individual bottle bricks and speed up work efficiency.
[0016] 2. When the hydraulic rod drives the holding seat to fall into the holding frame, it needs to continue to descend until the lifting block is pulled out of the lifting groove. At this time, the traction rod will not contact the lifting groove. The weight detected by the base is only the weight of the roller conveyor belt 2, the holding seat, the earphone and the bottle brick. You only need to remove the original weight of the roller conveyor belt 2, the holding seat and the earphone to get the weight of the bottle brick. This method can complete the weighing work simply and effectively, and has good data accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a structural diagram of a bottle brick detection device of the utility model;
[0018] Figure 2 This is a structural schematic diagram of a weighing device of a bottle brick detection device of the utility model;
[0019] Figure 3 This is a structural diagram of a holding seat and a tapered groove of a bottle brick detection device of the present invention;
[0020] Figure 4 This is a schematic diagram of the conical block structure of a bottle brick detection device of the present utility model.
[0021] In the figure: 1. Roller conveyor belt 1; 2. Roller conveyor belt 2; 3. Base; 4. Weighing device; 5. Container frame; 6. Container seat; 7. Earphone; 71. Lifting groove; 8. Mounting frame; 9. Hydraulic rod; 10. Top beam; 11. Pulling rod; 12. Lifting block. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-4 As shown, a bottle brick detection device includes a roller conveyor belt 1, the number of roller conveyor belts 1 is two, a roller conveyor belt 2 is provided between the roller conveyor belts 1, a base 3 is provided below the roller conveyor belt 2, a weighing device 4 is provided on the top of the base 3, a holding frame 5 is provided on the top of the weighing device 4, a holding seat 6 is provided at the bottom of the roller conveyor belt 2 located at the holding frame 5, a mounting frame 8 is provided above the roller conveyor belt 2, hydraulic rods 9 are installed at both ends of the bottom of the mounting frame 8, a top beam 10 is provided below between the hydraulic rods 9, traction rods 11 are fixed to the four corners of the bottom of the top beam 10, and lifting blocks 12 are fixed to the bottom of the traction rods 11, and ear tubes 7 are fixed to the four outer corners of the roller conveyor belt 2, and lifting grooves 71 are drilled on the ear tubes 7.
[0024] Specifically, the traction rod 11 is respectively connected to the pulling groove 71, and the outer diameter of the traction rod 11 is smaller than the inner diameter of the top of the pulling groove 71. The lifting block 12 and the lifting groove 71 are both conical, and the outer dimensions of the lifting block 12 match the inner dimensions of the lifting groove 71. When the roller conveyor belt 22 acts on the holding frame 5 through the holding seat 6, the traction rod 11 and the lifting block 12 continue to fall, so that the lifting block 12 is inserted out from the pulling groove 71 and the outer wall of the traction rod 11 does not contact the inner wall of the pulling groove 71. At this time, the weight of the roller conveyor belt 22, the earphone 7, the holding seat 6 and the bottle brick acts on the holding frame 5, and the weight of the holding frame 5 is cleared before the base 3 is weighed, so that when recording subsequently, it is only necessary to remove the original weight of the roller conveyor belt 22, the holding seat 6 and the earphone 7 to obtain the complete weight of the bottle brick.
[0025] Specifically, the receiving seat 6 is in an inverted trapezoidal shape, and the outer dimension of the bottom of the receiving seat 6 is smaller than the inner dimension of the receiving frame 5 , so that the receiving seat 6 can be accurately inserted into the receiving frame 5 .
[0026] Working principle: by adding roller conveyor 2 between two adjacent roller conveyor 1s, the forklift can directly place the bottle bricks on one of the roller conveyor 1s after taking them off the truck, and roller conveyor 1 will transfer the bottle bricks to roller conveyor 2. When they enter roller conveyor 2, roller conveyor 2 stops conveying. At this time, the hydraulic rod 9 drives the top beam 10 and the traction rod 11 to fall, and the top beam 10 then drives roller conveyor 2 to fall until the holding seat 6 is inserted into the inside of the holding frame 5. The weighing device 4 on the base 3 can weigh roller conveyor 2 and the bottle bricks thereon. After weighing, the hydraulic rod 9 rises and drives roller conveyor 2 to rise through the top beam 10 and the lifting block 12 to lift the ear tube 7. After roller conveyor belt 2 2 rises to a position horizontal with another roller conveyor belt 1 1, roller conveyor belt 2 2 works to transfer the bottle bricks to roller conveyor belt 1 1. This method can save the weighing step of a single bottle brick and speed up work efficiency. When the hydraulic rod 9 drives the holding seat 6 to fall into the holding frame 5, it needs to continue to descend until the lifting block 12 is pulled out of the lifting groove 71. At this time, the traction rod 11 will not contact the lifting groove 71. The weight detected by the base 3 is only the weight of roller conveyor belt 2 2, the holding seat 6, the ear tube 7 and the bottle brick. It is only necessary to remove the original weight of roller conveyor belt 2 2, the holding seat 6 and the ear tube 7 to obtain the weight of the bottle brick. This method can simply and effectively complete the weighing work and has good data accuracy.
[0027] The circuits, electronic components and control modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.
[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A bottle brick detection device, comprising a roller conveyor belt (1), characterized in that: There are two roller conveyor belts 1 (1), and roller conveyor belt 2 (2) is provided between roller conveyor belt 1 (1). A base (3) is provided below roller conveyor belt 2 (2), and a weighing device (4) is provided on the top of the base (3). A holding frame (5) is provided on the top of the weighing device (4). A holding seat (6) is provided at the bottom of roller conveyor belt 2 (2) at the holding frame (5). A mounting frame (8) is provided above roller conveyor belt 2 (2), and hydraulic rods (9) are installed at both ends of the bottom of the mounting frame (8). A top beam (10) is provided below between the hydraulic rods (9), and traction rods (11) are fixed to the four corners of the bottom of the top beam (10), and a lifting block (12) is fixed to the bottom of the traction rod (11). Ear tubes (7) are fixed to the four outer corners of roller conveyor belt 2 (2), and lifting grooves (71) are drilled on the ear tubes (7).
2. The bottle brick detection device according to claim 1, characterized in that: The traction rods (11) are respectively connected to the pulling grooves (71).
3. The bottle brick detection device according to claim 1, characterized in that: The outer diameter of the traction rod (11) is smaller than the inner diameter of the top of the pulling groove (71).
4. The bottle brick detection device according to claim 1, characterized in that: The lifting block (12) and the lifting groove (71) are both tapered, and the outer dimensions of the lifting block (12) match the inner dimensions of the lifting groove (71).
5. The bottle brick detection device according to claim 1, characterized in that: The containing seat (6) is in the shape of an inverted trapezoid.
6. The bottle brick detection device according to claim 1, characterized in that: The outer dimensions of the bottom of the containing seat (6) are smaller than the inner dimensions of the containing frame (5).