Alarm device for endoscope cleaning brush

By integrating an intelligent monitoring system with a pressure sensor and an alarm unit into the endoscope cleaning brush, the problem of traditional cleaning brushes being unable to sense resistance is solved, real-time alarms and improved cleaning quality are achieved, and the risk of endoscope damage and biofilm formation is reduced.

CN223390191UActive Publication Date: 2025-09-26SANYA CENT HOSPITAL (THE THIRD PEOPLES HOSPITAL OF HAINAN PROVINCE)
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Patent Information

Application Number
CN202521792476.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2025-09-26
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

Traditional endoscope cleaning brushes lack a resistance monitoring mechanism, which makes the operator unable to perceive abnormal resistance in the clamp channel, which can easily cause the nylon material to fall off, mechanical damage and the risk of biofilm formation.

Method used

An intelligent endoscope cleaning brush integrating a pressure sensor, a main controller and an alarm unit was designed. Through real-time pressure monitoring and a threshold alarm mechanism, it monitored the resistance changes during the cleaning process and triggered an audible and visual dual alarm when the preset threshold was exceeded.

Benefits of technology

Real-time accurate monitoring and multiple alarm prompts are achieved to avoid endoscope damage, improve cleaning quality, reduce the risk of biofilm formation, and ensure the cleanliness and safety of the forceps channel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an alarm device for an endoscope cleaning brush. The alarm device comprises a bendable thin tube, an alarm structure and a cleaning brush head. The alarm structure is composed of a shell and a mounting sleeve, one end of a bendable thin tube is connected with the shell, and the other end is connected with the mounting sleeve through a long-strip thin tube. A main controller, a buzzer alarm and a button battery are arranged in the shell, a high-sensitivity pressure sensor is integrated in the mounting sleeve, and the main controller is electrically connected with all the components to form a closed-loop monitoring system. According to the device, the problem of instrument damage caused by invisible resistance of a traditional cleaning brush is solved, the risks of bristle breakage and forceps channel scratching are reduced through intelligent alarming, the service life of an endoscope is prolonged, meanwhile, the cleaning quality is improved (the cleanliness is improved by two grades), and the device is suitable for cleaning operation of precise instruments such as gastrointestinal endoscopes.
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Description

Technical Field

[0001] The utility model relates to the technical field related to alarm devices, and relates to an alarm device and an endoscope cleaning brush device with integrated pressure monitoring and alarm functions, which is particularly suitable for cleaning the forceps channel of endoscopes such as gastroenteroscopes. Background Art

[0002] Before using the endoscope for examination, cleaning the endoscope can remove dirt and residue on the surface of the endoscope and ensure a clear field of view. This helps doctors observe the patient's stomach condition more accurately. The most important cleaning is the first step. Brushing the endoscope channel is an essential step to ensure cleaning quality control and reduce the occurrence of hospital infection incidents.

[0003] Traditional cleaning brushes lack a resistance monitoring mechanism. When there is tissue residue in the forceps channel or the instrument is deformed, the operator cannot sense the abnormal resistance, which can easily lead to: 1. The nylon material of the brush falls off in the forceps channel and becomes a source of bacterial growth; 2. Excessive force causes mechanical damage to the inner wall of the forceps channel; 3. The risk of biofilm formation increases, affecting the sterilization effect. Utility Model Content

[0004] The purpose of the utility model is to provide an intelligent endoscope cleaning brush alarm device, which effectively solves the problem of instrument damage caused by improper operation of traditional cleaning brushes through real-time pressure monitoring and threshold alarm mechanism.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solution: an alarm device for an endoscope cleaning brush, comprising:

[0006] A pressure sensor for detecting contact pressure;

[0007] a main controller, electrically connected to the pressure sensor and configured to receive and process the pressure signal;

[0008] an alarm unit, including a buzzer alarm and / or a warning light, electrically connected to the main controller;

[0009] The main controller is configured to trigger the alarm unit to send an alarm signal when the detected pressure value exceeds a preset threshold;

[0010] The device also includes a flexible thin tube, one end of which is connected to the housing containing the main controller and the alarm unit, and the other end is connected to the installation sleeve through a long thin tube, and the pressure sensor is arranged inside the installation sleeve;

[0011] The device also includes a cleaning brush head arranged at the front end of the mounting sleeve. The cleaning brush head includes a sleeve and a fine-hair rod and a coarse-hair rod arranged thereon.

[0012] Furthermore, a detachable cover is provided on the top of the shell, and the two are fixedly connected by the cooperation of a clamping block and an annular clamping groove.

[0013] Furthermore, the main controller is installed on a circular platform inside the shell, and a compression spring is provided on the top of the circular platform for fixing the button battery.

[0014] Furthermore, the cover is provided with an indicator needle, and the outer shell is provided with an indicator block for displaying the installation position of the cover.

[0015] Furthermore, the detection range of the pressure sensor is 0-50 kPa, and the response time is less than 100 ms.

[0016] Furthermore, the main controller supports adjustable setting of the pressure threshold, with an adjustment range of 10-50 kPa.

[0017] Furthermore, the bendable tube is made of medical-grade silicone material, and the bending radius is ≥15 mm.

[0018] Furthermore, the pressure sensor is fixed to the inner cavity of the mounting sleeve by epoxy resin potting.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. Real-time and accurate monitoring: Through the cooperation of high-sensitivity pressure sensors and intelligent control systems, the resistance changes during the cleaning process can be monitored in real time. When the pressure exceeds the preset threshold, an alarm is immediately triggered, effectively avoiding endoscope damage caused by improper operation.

[0021] 2. Multiple alarm prompts: adopting sound and light dual alarm mode, the buzzer alarm emits an 85dB warning sound, and the warning light flashes red at the same time, ensuring that operators can be informed of abnormal situations in a timely manner under various environmental conditions, and the alarm recognition rate reaches 100%.

[0022] 3. Humanized Design: The device features a flexible tube and ergonomic grip design, weighing only 50g, ensuring reliable monitoring and protection without affecting normal operation. The detachable housing design facilitates maintenance, and the IP54 protection rating ensures device durability.

[0023] 4. Improved cleaning quality: Through timely alarm prompts, operators can immediately adjust the cleaning strategy to avoid bristle damage and forceps channel residue, improving the cleanliness of the endoscope forceps channel by two levels and effectively reducing the risk of biofilm formation.

[0024] 5. Prevent incomplete cleaning and biofilm formation, and provide immediate warning in case of blockage. If the brush head is stuck by mucus, blood clots or tissue debris, the alarm device will prompt the operator to adjust the cleaning strategy (such as backflow, flushing) to ensure that the forceps channel is thoroughly cleaned to avoid residues from breeding bacteria or forming biofilm. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0026] Figure 2 It is a partial cross-sectional structural diagram of the alarm structure in the utility model.

[0027] Figure 3 This is a schematic diagram of the partial explosion decomposition structure of the alarm structure in the present utility model.

[0028] Figure 4 It is an enlarged three-dimensional structural diagram of the cleaning brush head in the present utility model.

[0029] Figure 5 for Figure 3 Schematic diagram of the locally enlarged structure at point A in the middle.

[0030] Figure 6 This is a control module diagram of the utility model.

[0031] In the figure: 1. bendable thin tube; 2. alarm structure; 201. shell; 202. buzzer alarm; 203. round table; 204. cover; 205. warning light; 206. button battery; 207. main controller; 208. wire hole; 209. annular limit groove; 210. collar; 211. indicator block; 212. annular slot; 213. notch; 214. compression spring; 215. sealing ring; 216. connecting strip; 217. long thin tube; 218. mounting sleeve; 219. pressure sensor; 220. indicator needle; 221. block; 3. cleaning brush head; 301. sleeve; 302. fine hair rod; 303. coarse hair rod. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1-6 The figure shows an alarm device for an endoscope cleaning brush. The device adopts a modular design and mainly includes:

[0034] Sensing module: The high-precision pressure sensor 219 is installed inside the mounting sleeve 218, with a detection range of 0-50kPa; Control module: The main controller 207 is fixed on the round table 203 and uses the STM32F103 chip to realize signal processing;

[0035] Alarm module: including SFM-27 type buzzer alarm 202 and IP65 grade warning light 205;

[0036] Power supply module: LR44 button battery 206 is fixed by compression spring 214.

[0037] The specific structure is as follows: it includes a flexible tube 1, one end of which is connected to an alarm structure 2 and the other end is fixedly mounted with a cleaning brush head 3. The alarm structure 2 includes a housing 201 and a mounting sleeve 218. One end of the flexible tube 1 is fixedly connected to the housing 201, and the other end is fixedly connected to the mounting sleeve 218 via a long thin tube 217. The bottom of the flexible tube 1 is mounted with a main controller 207, the top of which is mounted with a buzzer alarm 202, and the mounting sleeve 218 is installed with a pressure sensor 219. The top of the housing 201 is open and equipped with a cover 204. A button battery 206 is installed in the top of the housing 201. The main controller 207 is electrically connected to the button battery 206, the buzzer alarm 202, and the pressure sensor 219. The long thin tube 217 is embedded with a four-core shielded cable, connecting the mounting sleeve 218 to the housing 201.

[0038] It is worth noting that when the endoscope cleaning brush is in use, the cleaning brush head 3 will enter the endoscope's clamp channel for cleaning. Due to the flexibility of the flexible tube 1, it can bend along the shape of the endoscope's clamp channel without causing damage to the endoscope. During the cleaning process, if the cleaning brush head 3 is stuck or encounters abnormal resistance, the pressure inside the flexible tube 1 will change. The pressure sensor 219 installed inside the mounting sleeve 218 can detect this pressure change. Once the pressure sensor 219 detects that the pressure exceeds a preset threshold, it will send a signal to the main controller 207. The main controller 20 After receiving the signal from the pressure sensor 219, the main controller 207 activates the buzzer alarm 202 and issues an audible alarm. The sound can be transmitted through the opening at the top of the housing 201 to remind the operator of the blockage problem. The real-time resistance monitoring is carried out. When the brush head encounters abnormal resistance in the clamp channel (such as tissue residue, instrument deformation or stenosis), the intelligent alarm system is triggered to prevent the operator from continuing to push hard, reducing the risk of bristle breakage, brush rod deformation or scratching the endoscope clamp channel, and reducing maintenance costs. In addition, the main controller 207 is powered by a button battery 206, ensuring the portability and long-term use of the device.

[0039] See also Figure 1 、 Figure 2 、 Figure 3 and Figure 5The cover 204 is truncated cone-shaped, with two symmetrically arranged blocks 221 fixedly connected to the outer wall of the cover 204 near the bottom. The top of the housing 201 is cylindrical, with an annular groove 212 defined near the inner wall. The bottom of the housing 201 is conical, with an annular retaining groove 209 defined near the outer wall. A collar 210 is positioned over the retaining groove 209, which is fixedly connected to the outer wall of the cover 204 via a connecting strip 216. Two symmetrically arranged notches 213 are defined in the top sidewall of the housing 201. The cover 204 is secured by the rotational engagement of the blocks 221 with the annular grooves 212. The indicator needle 220 cooperates with the indicator block 211 to provide a visual reference for alignment. The sealing ring 215 achieves IP54 waterproofing.

[0040] The block 221 matches the notch 213, and the cover sleeve 204 can be engaged on the top of the shell 201. The block 221 is rotated and screwed into any position of the annular groove 212, deviating from the position of its notch 213. Then, the entire cover sleeve 204 cannot be removed from the shell 201, providing convenience for the assembly of the cover sleeve 204, thereby improving the overall assembly efficiency.

[0041] Please refer to Figure 1 、 Figure 2 and Figure 3 A warning light 205 is embedded in the center of the top of the cover 204 and is electrically connected to the main controller 207. When the pressure sensor 219 detects that the pressure exceeds a preset threshold, it sends a signal to the main controller 207, which then illuminates the warning light 205, alerting the operator to timely action and enhancing the brightness of the warning light 205. The pressure sensor 219 is FSS-SMT010WNST (the FSS series is designed specifically for medical equipment, with a corrosion-resistant 316L stainless steel sensor head). The buzzer alarm 202 is SFM-27-I (material: ABS housing + metal diaphragm). The warning light 205 is IP65 rated (material: PC transparent cover + aluminum substrate). The button battery 206 is LR44. The main controller 207 is RC-207. The circuitry involved is controlled by default according to the existing technology.

[0042] See Figure 2 and Figure 3The cover sleeve 204 (transparent PC (for easy observation of the indicator light)) is fixed with a sealing ring 215 on the bottom outer wall. A round platform 203 is installed at the bottom of the shell 201. A wire hole 208 is opened in the center of the round platform 203. The main controller 207 is installed on the top of the round platform 203. A compression spring 214 is fixed on the outer wall of the top of the round platform 203. The button battery 206 is placed on the top of the compression spring 214. The compression spring 214 provides an upward elastic force to the button battery 206, so that the button battery 206 can be firmly installed on the inner top of the shell 201. The design of the round platform 203 not only provides a mounting platform for the main controller 207, but also enhances the stability of the inside of the shell 201 through its structure. The setting of the sealing ring 215 effectively prevents moisture or cleaning fluid from seeping into the gap between the cover sleeve 204 and the shell 201, protecting the internal electronic components from damage and improving the durability and safety of the device.

[0043] See Figure 3 and Figure 5 The cover sleeve 204 is located at the position of the card block 221 and is fixedly connected to an indicator pin 220 on the top. The outer wall of the shell 201 is located at the position of the notch 213 and is fixedly connected to an indicator block 211. The indicator pin 220 cooperates with the indicator block 211. When the card block 221 is subjected to external force and slides along the annular card groove 212 to the position of the notch 213, the indicator pin 220 will point to the indicator block 211, thereby giving an obvious visual indication to inform the operator that the card block 221 has reached the preset position, that is, the cover sleeve 204 has been correctly installed or locked. This design not only improves the convenience of operation, but also enhances the user experience through intuitive visual feedback, ensuring the accuracy of the device.

[0044] See also Figure 1 and Figure 4 The cleaning brush head 3 includes a sleeve 301, which is fixedly mounted on the outer wall of the long thin tube 217. The sleeve 301 is equipped with eight bundles of fine bristles 302 (Φ0.3mm) at the front end and six bundles of coarse bristles 303 (Φ0.6mm) at the rear end. Made of antibacterial nylon (antibacterial rate ≥ 99%), the fine and coarse bristles 302 and 303 are designed to accommodate cleaning needs of lumens of varying sizes. The flexible thin tube 1 is made of medical-grade silicone with a bending radius of ≥ 15mm. The long thin tube 217 is embedded with a four-core shielded cable.

[0045] The fine-bristle rod 302 is soft in texture and can penetrate deep into the fine parts of the lumen, gently removing stains attached to the wall of the tube and avoiding damage to the inner wall of the lumen. The coarse-bristle rod 303 has a stronger cleaning force and is suitable for areas with larger lumens or more stubborn stains, ensuring a more thorough cleaning effect. By combining the use of the fine-bristle rod 302 and the coarse-bristle rod 303, the cleaning brush head 3 not only improves the cleaning efficiency, but also ensures the comprehensiveness and safety of cleaning, meeting the diverse cleaning needs during endoscope cleaning. The fine-bristle rod 302 and the coarse-bristle rod 303 are both made of antibacterial nylon silk material, which has good antibacterial properties and can effectively inhibit the growth of bacteria to prevent secondary pollution during the cleaning process. The antibacterial nylon silk material also has good wear resistance and durability, ensuring the stability and reliability of the cleaning brush head 3 during long-term use and extending the service life of the product.

[0046] Working principle:

[0047] 1. Pressure monitoring stage: The pressure sensor 219 samples at a frequency of 100 Hz and transmits the signal to the main controller 207 via a shielded wire. The signal undergoes three-stage filtering (cutoff frequency 10 Hz) to eliminate operational jitter interference.

[0048] 2. Threshold determination stage: The main controller 207 compares the pressure value with a preset threshold (default 25kPa, adjustable range 10-50kPa) in real time. When the pressure exceeds the threshold for 300ms, it is determined to be a valid abnormal signal.

[0049] 3. Alarm triggering stage: Triggering the sound and light alarm combination - the buzzer alarm emits an 85dB intermittent alarm + the warning light flashes red quickly (4Hz).

[0050] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An alarm device for an endoscope cleaning brush, characterized in that include: A pressure sensor (219) for detecting contact pressure; a main controller (207), electrically connected to the pressure sensor (219), and configured to receive and process the pressure signal; An alarm unit, comprising a buzzer alarm (202) and / or a warning light (205), electrically connected to the main controller (207); The main controller (207) is configured to trigger the alarm unit to send an alarm signal when the detected pressure value exceeds a preset threshold; The device further comprises a bendable thin tube (1), one end of which is connected to a housing (201) containing the main controller (207) and the alarm unit, and the other end of which is connected to a mounting sleeve (218) via a long thin tube (217), wherein the pressure sensor (219) is disposed inside the mounting sleeve (218); The device further comprises a cleaning brush head (3) arranged at the front end of the mounting sleeve (218), wherein the cleaning brush head (3) comprises a sleeve (301) and a fine-hair rod (302) and a coarse-hair rod (303) arranged thereon.

2. The alarm device for an endoscope cleaning brush according to claim 1, characterized in that: A detachable cover sleeve (204) is provided on the top of the housing (201), and the two are fixedly connected by the cooperation of a clamping block (221) and an annular clamping groove (212).

3. The alarm device for an endoscope cleaning brush according to claim 1, characterized in that: The main controller (207) is mounted on a truncated platform (203) in the housing (201), and a compression spring (214) is provided on the top of the truncated platform (203) for fixing the button battery (206).

4. The alarm device for an endoscope cleaning brush according to claim 2, characterized in that: The cover sleeve (204) is provided with an indicator needle (220), and the housing (201) is provided with an indicator block (211) for displaying the installation position of the cover sleeve (204).

5. The alarm device for an endoscope cleaning brush according to claim 1, characterized in that: The detection range of the pressure sensor (219) is 0-50 kPa, and the response time is less than 100 ms.

6. The alarm device for an endoscope cleaning brush according to claim 1, characterized in that: The main controller (207) supports adjustable setting of the pressure threshold, with an adjustment range of 10-50 kPa.