Semi-solid-sealed vacuum bubble mounting equipment

Through the design of the clamping part and the operating part of the semi-solid sealed vacuum bubble installation equipment, the vacuum bubble components can be assembled quickly and reliably, solving the problems of low assembly efficiency and damage in the existing technology and improving the assembly accuracy and efficiency.

CN223390468UActive Publication Date: 2025-09-26JIANGSU XINJIYUAN ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202422419721.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-09-26
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

Existing vacuum bubble parts have low assembly efficiency and are easily affected by tool fit, which may cause damage.

Method used

The semi-solid sealed vacuum bubble installation equipment is used to position the shell through the clamping part, and the clamp head and torque wrench are used to achieve rapid assembly of the pull rod and soft connection to ensure accurate positioning of the shell.

Benefits of technology

It improves assembly efficiency and accuracy, prevents the shell from being damaged during assembly, and ensures reliable connection of various components.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses semi-solid-sealed vacuum bubble mounting equipment. Relates to the technical field of vacuum circuit breakers. Comprising a clamping part and an operating part, the clamping part is used for clamping a shell of the vacuum bubble, and the operating part is used for screwing a flexible connection between the shell of the vacuum bubble and the vacuum bubble and a pull rod of the vacuum bubble; the clamping part comprises a base and a positioning plate, the positioning plate is arranged at the end of the base, and a bayonet is formed in the top of the positioning plate; the operation part comprises a clamping head and a torque wrench, the shell is placed on the base and attached to the positioning plate, the pull rod is sleeved with the flexible connector, one end of the pull rod is screwed into the shell, the other end of the pull rod is sleeved with the clamping head in a matched mode, and the torque wrench is used for rotating the clamping head. The assembly device has the characteristics of high assembly precision and high assembly speed.
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Description

Technical Field

[0001] The present application relates to the technical field of vacuum circuit breakers, and in particular to a semi-solid sealed vacuum bubble installation device. Background Art

[0002] Vacuum circuit breakers are named for their arc-extinguishing medium and the insulating medium in the contact gap after arc extinguishing, both of which are high vacuum. They are compact, lightweight, suitable for frequent operation, and require no maintenance after arc extinguishing. They are widely used in power distribution networks. A vacuum circuit breaker consists of three main components: a vacuum bulb (i.e., a vacuum interrupter), an electromagnetic or spring-actuated operating mechanism, a bracket, and other components.

[0003] A Chinese patent document with publication number CN205968818U discloses a vacuum interrupter assembly tool, specifically comprising a third base plate connected to a bearing support plate via a bearing, a second pin provided at the lower portion of the bearing, a first base plate fixed to the upper end of the third base plate, a vacuum tube fixing seat connected to the middle portion of the upper end of the first base plate via a cross flat head screw, a line contact mounting plate connected to the right side of the vacuum tube fixing seat via a first hexagon socket bolt, a second base plate provided on the left side of the upper end of the first base plate, a first pin fixing seat provided at the upper end of the second base plate, an adjusting screw connected to the first pin via a first pin, a screw screwed to the right side of the upper end of the third base plate via a nut, and a first fixture provided on the upper end of the screw. This patent enables rapid placement and accurate positioning of vacuum bubble components, thereby improving assembly accuracy.

[0004] However, the assembly tool in the above patent can only realize the positioning function of the various components of the vacuum bubble, and the assembly between the various components still needs to be completed by operating other tools, resulting in low overall assembly efficiency. Moreover, if the adaptability of the selected tools is poor, the assembly efficiency will be reduced, and even the vacuum bubble components will be damaged. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the present application provides a semi-solid sealed vacuum bubble installation device.

[0006] The present application is implemented by the following technical solution: a semi-sealed vacuum bubble installation device, including a clamping part and an operating part, the clamping part is used to clamp the shell of the vacuum bubble, and the operating part is used to tighten the shell of the vacuum bubble and the soft connection of the vacuum bubble and the pull rod of the vacuum bubble; the clamping part includes a base and a positioning plate, the positioning plate is provided at the end of the base, and the top of the positioning plate is provided with a bayonet; the operating part includes a clamp and a torque wrench, the shell is placed on the base and fits the positioning plate, the soft connection is sleeved on the pull rod, one end of the pull rod is screwed into the shell, the clamp is adaptively sleeved on the other end of the pull rod, and the torque wrench is used to rotate the clamp.

[0007] By adopting the above technical solution, with the cooperation of the positioning plate and the base, the positioning of the shell of the vacuum bubble is achieved, and then through the cooperation of the clamping head and the torque wrench, the pull rod of the vacuum bubble and the soft connection of the vacuum bubble are quickly assembled on the shell. In this way, while ensuring the accurate positioning of the shell, the various components can be assembled quickly and reliably, effectively improving the overall assembly efficiency.

[0008] Optionally, the pull rod is passed through the bayonet, and one end of the pull rod is located on one side of the positioning plate, and the other end of the pull rod is located on the other side of the positioning plate; a limit rod is provided on the side of the pull rod facing the clamp, and the limit rod extends radially along the pull rod, and the clamp is provided with a receiving groove toward the pull rod, and a plurality of through grooves are provided on the outer wall of the clamp, and the through grooves extend axially along the pull rod and are connected with the receiving groove. When the end of the pull rod is inserted into the receiving groove, the limit rod can slide into any of the through grooves; a sleeve rod is provided on the side of the clamp facing away from the pull rod, and the torque wrench is adaptively sleeved on the sleeve rod.

[0009] By adopting the above technical solution, the pull rod is screwed into the shell after passing through the bayonet. In this way, the positioning plate can limit and support the pull rod to a certain extent through the bayonet, and the pull rod can rotate reliably around its own axis; further, the clamping head is installed on the end of the pull rod through the accommodating groove, and when the clamping head is installed, the limiting rod on the pull rod can just slide into the through groove, and then the torque wrench is connected to the sleeve rod, and the clamping head can be rotated by the torque wrench to realize the rotation of the pull rod, thereby ensuring that the pull rod can be reliably assembled on the shell and will not be damaged during the installation process.

[0010] Optionally, a pair of positioning blocks are further provided on the top of the base, and the pair of positioning blocks are both fitted with the positioning plate and symmetrically arranged on both sides of the bayonet, and the shell is arranged between the pair of positioning blocks, and the positioning blocks are close to or fitted with the outer wall of the shell.

[0011] By adopting the above technical solution, the setting of the positioning plate plays a role in limiting the axial position of the shell, and the setting of a pair of positioning blocks plays a role in limiting the radial position of the shell, ensuring that the shell will not move when the pull rod is screwed into the shell, thereby effectively improving the assembly accuracy.

[0012] Optionally, the sleeve rod is in the shape of a hexagonal prism, and is arranged at the center of the end of the chuck, and a plurality of the through slots are arranged on the outer wall of the chuck at equal intervals along the circumferential direction.

[0013] By adopting the above technical solution, the number of through slots can be greater than the number of limiting rods, so that the limiting rod can be quickly connected to any through slot, and the sleeve rod is in the shape of a hexagonal prism, ensuring that the torque wrench and the sleeve rod will not slip, thereby ensuring higher assembly efficiency.

[0014] Optionally, a pair of threaded rods are provided on the top of the base, and a pair of positioning blocks are each provided with a through hole, and the through holes pass through the positioning blocks in a vertical direction. The pair of threaded rods are respectively and one-to-one passed through the pair of through holes, and locking nuts are adaptively screwed on the threaded rods. The locking nuts can be rotated up and down along the axial direction of the threaded rods and pressed against the top of the positioning block.

[0015] By adopting the above technical solution, the threaded rod and the base are fixedly connected, and the locking action of the locking nut can realize the detachable connection of the positioning block on the base, thereby ensuring that a pair of positioning blocks can reliably position and limit the shell.

[0016] Optionally, a pair of the threaded rods are each provided with a movable plate, and the movable plate can slide up and down along the axial direction of the threaded rod. An elastic band is provided between the pair of movable plates, and an adjusting nut is also adaptively screwed on the threaded rod, and the adjusting nut is used to adjust the height of the movable plate, and the elastic band is used to fix the shell.

[0017] By adopting the above technical solution, when the shell is placed on the base, the adjusting nut is screwed downward so that the movable plate belt moves downward to the elastic belt. In this way, after the elastic belt contacts the shell and undergoes elastic deformation, the shell can be reliably fixed, further improving the fixing effect of the shell.

[0018] Optionally, a limiting groove is provided on the top of the base, and the limiting groove extends along the length direction of the base. The notch of the limiting groove is trumpet-shaped, and the shell lies horizontally on the top of the base, and the bottom of the shell is adaptively clamped at the notch of the limiting groove.

[0019] By adopting the above technical solution, when the bottom of the shell falls into the limiting groove, the shell can be effectively prevented from rolling.

[0020] Optionally, a pair of side walls in the length direction of the limiting groove are covered with a buffer pad, one end of the buffer pad is located at the top of the base, and the other end of the buffer pad extends along the inner wall of the limiting groove toward the bottom of the limiting groove, and a plurality of columnar airbags are provided at intervals on the top of the buffer pad, and the airbags extend along the length direction of the buffer pad, and a plurality of the airbags are spaced apart along the width direction of the buffer pad, and a pair of the plurality of airbags on the buffer pad are used to clamp the shell.

[0021] By adopting the above technical solution, after the buffer pad is set, it does not affect the limiting function of the limiting groove on the shell, while playing a protective role for the shell, preventing the shell and the limiting groove from being squeezed and deformed or even damaged.

[0022] Compared with the existing technology, in this application, the shell of the vacuum bubble is positioned and fixed by the clamping part, ensuring that the shell will not rotate or move during the assembly process, and the pull rod of the vacuum bubble can be directly and reliably rotated through the operating part, thereby realizing the assembly of the pull rod of the vacuum bubble and the soft connection of the vacuum bubble with the shell, effectively improving the assembly efficiency, preventing the shell from being damaged during the assembly process, and being able to maximize the assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic perspective view of the present application;

[0024] Figure 2 This is a top view reference diagram of this application;

[0025] Figure 3 It is a schematic three-dimensional diagram of the chuck;

[0026] Figure 4 It is a schematic diagram of the optimized structure of this application;

[0027] Figure 5 yes Figure 4 Schematic diagram of the enlarged structure at A in the middle;

[0028] In the figure: 1. Clamping part; 11. Base; 111. Limiting groove; 112. Buffer pad; 113. Airbag; 12. Positioning plate; 120. Bayonet; 13. Positioning block; 131. Perforation; 14. Threaded rod; 141. Locking nut; 142. Movable plate; 143. Elastic band; 144. Adjusting nut; 2. Operating part; 21. Chuck; 211. Receiving groove; 212. Through groove; 213. Sleeve rod; 22. Torque wrench; 31. Housing; 32. Flexible connection; 33. Pull rod; 330. Limiting rod. DETAILED DESCRIPTION

[0029] Below, the present application is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0030] like Figure 1-5 As shown, the semi-solid sealed vacuum bubble installation device includes a clamping part 1 and an operating part 2. The clamping part 1 is used to clamp the shell 31 of the vacuum bubble, and the operating part 2 is used to tighten the shell 31 of the vacuum bubble and the soft connection 32 of the vacuum bubble and the pull rod 33 of the vacuum bubble.

[0031] The clamping portion 1 includes a base 11, a positioning plate 12 disposed on top of the base 11, and two positioning blocks 13. The positioning plate 12 is disposed at one end of the top of the base 11 and has a U-shaped bayonet 120 disposed on top of the positioning plate 12. The pull rod 33 can be adapted to be inserted into the bayonet 120. The two positioning blocks 13 are symmetrically disposed on either side of the bayonet 120. In other words, the two positioning blocks 13 and the positioning plate 12 are arranged in a herringbone shape. In this way, the positioning blocks 13 and the positioning plate 12 can reliably position the housing 31. Furthermore, a limiting groove 111 is provided on the top of the base 11, which extends along the length direction of the base 11 and is centrally arranged. In this way, when the shell 31 is placed horizontally on the base 11, the bottom of the shell 31 can fall into the limiting groove 111. At the same time, the notch of the limiting groove 111 is trumpet-shaped. In this way, the limiting groove 111 can adapt to shells 31 of different sizes, thereby reliably positioning and limiting the shell 31 together with the positioning block 13 and the positioning plate 12, ensuring that the shell 31 cannot easily rotate or move on the base 11.

[0032] A pair of threaded rods 14 are provided at the top of the base 11, and a through-hole 131 is provided on each of the two positioning blocks 13. The through-hole 131 extends through the positioning block 13 along its height, so that the pair of threaded rods 14 can be inserted into the two through-holes 131 in a one-to-one correspondence. A locking nut 141 is screwed onto each threaded rod 14. Once the positioning block 13 is in place, the locking nut 141 can be screwed downward so that it presses against the top of the positioning block 13. Since the threaded rods 14 are fixedly connected to the base 11, the positioning block 13 is securely fixed under the locking action of the locking nut 141. By selecting a positioning block 13 of an appropriate size, the distance between the two positioning blocks 13 can be adjusted. Alternatively, a plurality of through-holes 131 can be provided on the positioning block 13, and the distance between the two positioning blocks 13 can be adjusted by inserting the threaded rod 14 into different through-holes 131. In this way, the two positioning blocks 13 can be close to or directly fitted with the shell 31, thereby effectively improving the accuracy and reliability of the positioning and limiting of the shell 31.

[0033] A movable plate 142 is also sleeved on each threaded rod 14. The movable plate 142 has no connection with the threaded rod 14, that is, the movable plate 142 can move up and down or rotate circumferentially on the threaded rod 14. At the same time, an adjusting nut 144 is also screwed on each threaded rod 14. The adjusting nut 144 is located above the movable plate 142. By rotating the adjusting nut 144, the upper limit height of the movable plate 142 on the threaded rod 14 can be adjusted. The cam 143 is then rotated downwardly to allow the bottom of the housing 31 to fall into the retaining groove 111, and then the adjusting nut 144 is rotated downwardly to allow the adjusting nut 144 to approach the freely falling movable plate 142 and to press and push the movable plate 142 downwardly. In this way, the elastic band 143 will gradually approach and fit the top of the housing 31. When the movable plate 142 continues to move downward, the elastic band 143 will be stretched and elastically deformed. In this way, under the elastic force of the elastic band 143, the housing 31 is reliably fixed to the top of the base 11, thereby maximizing the fixing effect of the housing 31 and ensuring that the housing 31 will not move during the subsequent assembly process, thereby improving the assembly accuracy.

[0034] A pair of sidewalls along the length of the retaining groove 111 are each provided with a cushioning pad 112. One end of the cushioning pad 112 is located at the top of the base 11, and the other end of the cushioning pad 112 extends along the inner wall of the retaining groove 111 toward the bottom of the retaining groove 111. A plurality of columnar airbags 113 are spaced apart on the top of the cushioning pad 112. The airbags 113 extend along the length of the cushioning pad 112 and are spaced apart along the width of the cushioning pad 112. The airbags 113 on the pair of cushioning pads 112 are used to clamp the housing 31. The arrangement of the cushioning pads 112 and the airbags 113 ensures that when the elastic band 143 is tightened against the housing 31, the housing 31 will not be squeezed against the notch of the retaining groove 111, causing deformation or damage, thereby protecting the housing 31. Furthermore, under the clamping effect of the airbags 113 and the elastic force of the elastic band 143 , the difficulty of the housing 31 rotating is increased, thereby improving the fixing effect of the housing 31 on the base 11 .

[0035] The operating part 2 includes a chuck 21 and a torque wrench 22. A receiving groove 211 is provided on the side of the chuck 21 facing the shell 31, and a plurality of through grooves 212 are provided on the outer wall of the chuck 21. The plurality of through grooves 212 are arranged at equal intervals along the circumferential direction of the outer wall of the chuck 21. The through grooves 212 are opened from the end of one side of the chuck 21 facing the shell 31 and extend toward the end of the side of the chuck 21 facing away from the shell 31 (but will not extend to the end of the side of the chuck 21 facing away from the shell 31, that is, the through grooves 212 will not penetrate the chuck 21). The plurality of through grooves 212 are all connected with the receiving groove 211. A sleeve rod 213 is provided on the side of the chuck 21 facing away from the shell 31. The sleeve rod 213 is hexagonal and is arranged at the center of the end of the chuck 21. In this way, the torque wrench 22 can be quickly sleeved on the sleeve rod 213 and the sleeve rod 213 can be rotated.

[0036] After the housing 31 is placed and fixed on the base 11, the flexible connector 32 can be sleeved on the outside of the pull rod 33, and then one end of the pull rod 33 can be inserted into the bayonet 120 and aligned with the installation space on the housing 31. At this time, one end of the pull rod 33 is located on one side of the positioning plate 12, and the other end of the pull rod 33 is located on the other side of the positioning plate 12. Then, the receiving groove 211 on the clamping head 21 is aligned with the other end of the pull rod 33. Since the other end of the pull rod 33 is provided with a limit rod 330, and the limit rod 330 extends along the radial direction of the pull rod 33, when the clamping head 21 is inserted into the pull rod 33, the limit rod 330 will slide into any corresponding through groove 212. There can be one or more limit rods 330. At the same time, when there are multiple limit rods 330, the arrangement spacing of the limit rods 330 is the same as the arrangement spacing of the through grooves 212, ensuring that each limit rod 330 can slide into the corresponding through groove 212. The limiting effect on the clamping head 21 is achieved by cooperating with the limiting rod 330 and the through groove 212. That is, under the interference of the limiting rod 330, when the clamping head 21 is rotated by the torque wrench 22, the pull rod 33 can rotate synchronously with the clamping head 21, and then the pull rod 33 can be quickly and conveniently screwed into the shell 31 without causing the pull rod 33 to be screwed in too much and cause slippage or even damage. While ensuring precise assembly, the overall assembly efficiency is effectively improved.

[0037] The above-mentioned embodiments are only preferred embodiments of the present application and cannot be used to limit the scope of protection of the present application. Any non-substantial changes and replacements made by technicians in this field based on the present application shall fall within the scope of protection required by the present application.

Claims

1. Semi-solid sealed vacuum bubble installation equipment, characterized in that: It comprises a clamping part (1) and an operating part (2), wherein the clamping part (1) is used to clamp the shell (31) of the vacuum bubble, and the operating part (2) is used to tighten the shell (31) of the vacuum bubble and the soft connection (32) of the vacuum bubble and the pull rod (33) of the vacuum bubble; The clamping portion (1) comprises a base (11) and a positioning plate (12), wherein the positioning plate (12) is provided at the end of the base (11), and a bayonet (120) is provided at the top of the positioning plate (12); The operating part (2) includes a clamp (21) and a torque wrench (22), the shell (31) is placed on the base (11) and fits on the positioning plate (12), the soft connection (32) is sleeved on the pull rod (33), one end of the pull rod (33) is screwed into the shell (31), the clamp (21) is adaptively sleeved on the other end of the pull rod (33), and the torque wrench (22) is used to rotate the clamp (21).

2. The semi-solid sealed vacuum bubble installation equipment according to claim 1, characterized in that: The pull rod (33) is inserted into the bayonet (120), and one end of the pull rod (33) is located on one side of the positioning plate (12), and the other end of the pull rod (33) is located on the other side of the positioning plate (12); A limiting rod (330) is provided on the side of the pull rod (33) facing the clamp (21), and the limiting rod (330) extends radially of the pull rod (33). A receiving groove (211) is provided on the side of the clamp (21) facing the pull rod (33). A plurality of through grooves (212) are provided on the outer wall of the clamp (21), and the through grooves (212) extend axially along the pull rod (33) and are connected to the receiving groove (211). When the end of the pull rod (33) is inserted into the receiving groove (211), the limiting rod (330) can slide into any of the through grooves (212). A sleeve rod (213) is provided on the side of the clamping head (21) facing away from the pull rod (33), and the torque wrench (22) is adaptively sleeved on the sleeve rod (213).

3. The semi-solid sealed vacuum bubble installation equipment according to claim 2, characterized in that: A pair of positioning blocks (13) are also provided on the top of the base (11), and the pair of positioning blocks (13) are both in contact with the positioning plate (12) and symmetrically arranged on both sides of the bayonet (120). The shell (31) is arranged between the pair of positioning blocks (13), and the positioning blocks (13) are close to or in contact with the outer wall of the shell (31).

4. The semi-solid sealed vacuum bubble installation equipment according to claim 2, characterized in that: The sleeve rod (213) is in the shape of a hexagonal prism and is arranged at the center of the end of the clamping head (21). A plurality of through slots (212) are arranged on the outer wall of the clamping head (21) at equal intervals along the circumferential direction.

5. The semi-solid sealed vacuum bubble installation equipment according to claim 3, characterized in that: A pair of threaded rods (14) are provided on the top of the base (11), and a pair of positioning blocks (13) are each provided with a through hole (131), and the through hole (131) passes through the positioning block (13) in a vertical direction. The pair of threaded rods (14) are respectively and one-to-one passed through the pair of through holes (131), and a locking nut (141) is adapted to be screwed on the threaded rod (14), and the locking nut (141) can be rotated up and down along the axial direction of the threaded rod (14) and pressed against the top of the positioning block (13).

6. The semi-solid sealed vacuum bubble installation equipment according to claim 5, characterized in that: A movable plate (142) is sleeved on each of the pair of threaded rods (14), and the movable plate (142) can slide up and down along the axial direction of the threaded rod (14). An elastic band (143) is provided between the pair of movable plates (142). An adjusting nut (144) is also adapted to be screwed on the threaded rod (14), and the adjusting nut (144) is used to adjust the height of the movable plate (142). The elastic band (143) is used to fix the shell (31).

7. The semi-solid sealed vacuum bubble installation equipment according to claim 1, characterized in that: A limiting groove (111) is provided on the top of the base (11), and the limiting groove (111) extends along the length direction of the base (11). The notch of the limiting groove (111) is trumpet-shaped. The shell (31) lies horizontally on the top of the base (11), and the bottom of the shell (31) is adaptively clamped at the notch of the limiting groove (111).

8. The semi-solid sealed vacuum bubble installation equipment according to claim 7, characterized in that: A pair of side walls in the length direction of the limiting groove (111) are both provided with a buffer pad (112), one end of the buffer pad (112) is located at the top of the base (11), and the other end of the buffer pad (112) extends along the inner wall of the limiting groove (111) toward the bottom of the limiting groove (111), and a plurality of columnar air bags (113) are arranged at intervals on the top of the buffer pad (112), the air bags (113) extend along the length direction of the buffer pad (112), and a plurality of the air bags (113) are arranged at intervals along the width direction of the buffer pad (112), and the plurality of air bags (113) on a pair of the buffer pads (112) are used to clamp the shell (31).

Citation Information

Patent Citations

  • Vacuum interrupter subassembly equipment frock

    CN205968818U