Auxiliary cabin splicing device for prefabricated cabin of transformer substation
By designing an auxiliary assembly device for the substation prefabricated cabin and using a servo motor to drive the bidirectional screw rod and slider groove structure, convenient assembly of the substation cabin is achieved, solving the problems of complex, time-consuming and labor-intensive installation in the existing technology, improving work efficiency and reducing costs.
Patent Information
- Application Number
- CN202422701566.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing spliced substation has a complex structure, the prefabricated cabin is inconvenient to move and install, the installation is time-consuming and labor-intensive, the work efficiency is low, the labor intensity is high, the production cost is high, and the practicality is poor.
An auxiliary assembly device for prefabricated cabins in substations is designed. The device adopts a structure including a base plate, an adjustment slot, a bidirectional screw, a servo motor, a driving gear and a driven gear. The bidirectional screw is driven by the servo motor to drive the cabin body to be spliced. The position of the fixing bolt is adjusted by combining the slider and the slide slot to realize convenient splicing of the cabin body.
It improves the efficiency of cabin splicing, simplifies the installation process, reduces labor intensity and production costs, and improves installation efficiency.
Smart Images

Figure CN223390991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of prefabricated cabins for transformer substations, in particular to an auxiliary cabin assembly device for prefabricated cabins for transformer substations. Background Art
[0002] A substation is an electrical facility within a power system that transforms voltage, receives and distributes electrical energy, controls the flow of power, and adjusts voltage. There are many different types of substations. Prefabricated substations, among them, are built by assembling individual modules in prefabricated compartments, each assembled according to its function. These modules are then transported to the site and assembled. Prefabricated substations are widely used due to their compact layout and rapid construction. Currently, the scale of prefabricated substations is steadily increasing, and the dimensions of single-module prefabricated substations are increasing. However, due to the length and width limitations of road transport requirements, the layout dimensions of the power distribution cabinets installed within the compartments often exceed the maximum transport dimensions of the compartments. This necessitates that the larger modular compartments be segmented. The power distribution cabinets and other electrical equipment are then installed in the subdivided compartments at the factory and assembled into a single compartment upon transport to the site.
[0003] The traditional spliced substation has a complex structure, its prefabricated cabin is inconvenient to move and install, the installation is time-consuming and labor-intensive, and the work efficiency is low, the labor intensity is high, the production cost is high, and the practicality is poor. Therefore, it is necessary to design a new technical solution to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to overcome the shortcomings of the existing technology, adapt to actual needs, and provide a substation prefabricated cabin auxiliary assembly device to solve the technical problems of the current splicing substation with complex structure, inconvenient movement and installation of its prefabricated cabin, time-consuming and labor-intensive installation, low work efficiency, high labor intensity, high production cost and poor practicality.
[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is as follows: a substation prefabricated cabin auxiliary assembly device is designed, comprising a bottom plate and a cabin body, an adjustment groove is opened in the middle of the surface of the bottom plate, a bidirectional screw rod is rotatably connected between the two sides of the inner cavity of the adjustment groove, two adjustment blocks are slidably connected on both sides of the inner cavity of the adjustment groove, two adjustment blocks on the same side are respectively installed with a mounting plate, two connecting plates are arranged between the two mounting plates on the same side, and rectangular holes are opened on the two connecting plates on the same side;
[0006] A fixing plate is fixedly connected to the bottom of the cabin body, and fixing bolts are passed through both sides of the surface of the fixing plate, and the fixing bolts are adapted to the rectangular holes.
[0007] Preferably, one end of the bidirectional screw is rotated through the adjustment slot and is placed on the outside of the base plate, a driven gear is installed on the bidirectional screw on the outside of the base plate, a servo motor is installed on the end of the base plate close to the driven gear, and a driving gear is installed on the driving end of the servo motor, and the driving gear is meshed with the driven gear.
[0008] Preferably, a sliding groove is provided at the opposite end of the two mounting plates on the same side, two sliding blocks are slidably connected in the two sliding grooves, and the two ends of the connecting plate are respectively connected to the two sliding blocks.
[0009] Preferably, a guide wheel is installed at the bottom of the sliding block, and the guide wheel contacts the bottom end of the inner cavity of the sliding groove.
[0010] Preferably, a protective cover is provided at one end of the base plate close to the servo motor, and the protective cover is hinged to the base plate through a hinge.
[0011] Preferably, the connection height between the guide wheel and the slider is adapted to the inner cavity depth of the slide groove.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The utility model combines a mounting plate, a fixing bolt, a rectangular hole, a cabin, an adjustment slot, an adjustment block, a bidirectional screw, a servo motor, a driving gear, a driven gear and a connecting plate, etc., to overlap the solid base plate on the mounting plate, then pass the fixing bolt through the rectangular hole to fix the cabin, and then start the servo motor to rotate the bidirectional screw to cooperate with the adjustment block to guide and move in the adjustment slot, thereby driving the two cabins to approach each other, so that the cabins can be spliced more conveniently, so that the cabins can be spliced quickly, and the efficiency of cabin splicing is further improved.
[0014] 2. The utility model combines structures such as a slider and a slide groove, and the slider is guided and moved in the slide groove, so that the position of the connecting plate between the two mounting plates can be adjusted, thereby facilitating the adjustment of the rectangular holes on the connecting plate to correspond to the fixing bolts on the fixing plates of different sizes, thereby making it easier for the fixing bolts to pass through the rectangular holes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the top view of the connection between the base plate and the mounting plate of the utility model;
[0017] Figure 3 This is a schematic diagram of the connection structure between the mounting plate and the connecting plate of the utility model;
[0018] Figure 4 It is an enlarged view of point A of the present utility model.
[0019] In the figure: 1. Base plate; 11. Adjustment slot; 12. Adjustment block; 13. Bidirectional screw; 14. Mounting plate; 2. Cabin body; 21. Fixing plate; 22. Fixing bolt; 3. Protective cover; 4. Connecting plate; 41. Rectangular hole; 42. Slider; 43. Slide groove; 5. Servo motor; 51. Driving gear; 52. Driven gear; 6. Guide wheel. DETAILED DESCRIPTION
[0020] The present invention is further described below with reference to the accompanying drawings and embodiments:
[0021] Example 1: A substation prefabricated cabin auxiliary assembly device, see Figures 1 to 4 , including a bottom plate 1 and a cabin body 2, an adjustment slot 11 is opened in the middle of the surface of the bottom plate 1, a bidirectional screw rod 13 is rotatably connected between the two sides of the inner cavity of the adjustment slot 11, and two adjustment blocks 12 are slidably connected on both sides of the inner cavity of the adjustment slot 11, and a mounting plate 14 is installed on the two adjustment blocks 12 on the same side. Two connecting plates 4 are arranged between the two mounting plates 14 on the same side, and rectangular holes 41 are opened on the two connecting plates 4 on the same side; a fixing plate 21 is fixedly connected to the bottom of the cabin body 2, Both sides of the surface of the fixing plate 21 are penetrated by fixing bolts 22, and the fixing bolts 22 are adapted to the rectangular holes 41. When working, the solid bottom plate 1 is overlapped on the mounting plate 14, and then the fixing bolts 22 are passed through the rectangular holes 41 to fix the cabin 2. Then, by rotating the bidirectional screw rod 13 and cooperating with the adjustment block 12 to guide and move in the adjustment groove 11, the two cabins 2 are driven to approach each other, so that the cabins 2 can be spliced more conveniently, so that the cabins 2 can be spliced quickly, further improving the efficiency of splicing the cabins 2.
[0022] For details, see Figure 2 One end of the bidirectional screw rod 13 rotates through the adjustment slot 11 and is placed on the outside of the base plate 1. A driven gear 52 is installed on the bidirectional screw rod 13 on the outside of the base plate 1. A servo motor 5 is installed at one end of the base plate 1 close to the driven gear 52. A driving gear 51 is installed at the driving end of the servo motor 5. The driving gear 51 is engaged with the driven gear 52. When the cabin body 2 is spliced, the servo motor 5 is started to drive the driving gear 51 to rotate, thereby cooperating with the driven gear 52 to drive the bidirectional screw rod 13 to rotate, and then the cabin body 2 can be automatically moved and spliced.
[0023] For further information, see Figure 3 and Figure 4, a slide groove 43 is provided at the opposite end of the two mounting plates 14 on the same side, and two sliders 42 are slidably connected in the two slide grooves 43. The two ends of the connecting plate 4 are respectively connected to the two sliders 42, and the sliders 42 are guided to move in the slide grooves 43, so that the position of the connecting plate 4 between the two mounting plates 14 can be adjusted, thereby facilitating the adjustment of the rectangular hole 41 on the connecting plate 4 to correspond to the fixing bolts 22 on the fixing plates 21 of different sizes, thereby making it more convenient for the fixing bolts 22 to pass through the rectangular hole 41.
[0024] It is worth noting that, see Figure 3 A guide wheel 6 is installed at the bottom of the slider 42, and the guide wheel 6 contacts the bottom end of the inner cavity of the slide groove 43. The connection height between the guide wheel 6 and the slider 42 is adapted to the inner cavity depth of the slide groove 43. By setting the guide wheel 6, the friction force between the slider 42 and the bottom of the slide groove 43 is reduced, thereby facilitating the movement of the cabin body 2 toward each other for splicing.
[0025] It is worth noting that see Figure 1 A protective cover 3 is provided at one end of the base plate 1 close to the servo motor 5. The protective cover 3 is hinged to the base plate 1 through a hinge. The protective cover 3 is convenient for shielding the servo motor 5, thereby effectively protecting the servo motor 5, the driving gear 51 and the driven gear 52, and further extending the service life of the servo motor 5, the driving gear 51 and the driven gear 52.
[0026] In addition, the components designed in this utility model are all universal standard parts or components known to technical personnel in this field. Their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods. They can be fully implemented by technical personnel in this field. Needless to say, the content protected by this utility model does not involve improvements to internal structures and methods.
[0027] The embodiments disclosed in the present invention are preferred embodiments, but are not limited to them. Ordinary technicians in this field can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. As long as they do not deviate from the spirit of the present invention, they are all within the scope of protection of the present invention.
Claims
1. A substation prefabricated cabin auxiliary assembly device, comprising a bottom plate (1) and a cabin body (2), characterized in that: An adjusting groove (11) is provided in the middle of the surface of the bottom plate (1), a bidirectional screw rod (13) is rotatably connected between the two sides of the inner cavity of the adjusting groove (11), two adjusting blocks (12) are slidably connected to the two sides of the inner cavity of the adjusting groove (11), a mounting plate (14) is installed on the two adjusting blocks (12) on the same side, two connecting plates (4) are provided between the two mounting plates (14) on the same side, and a rectangular hole (41) is provided on the two connecting plates (4) on the same side; The bottom of the cabin (2) is fixedly connected with a fixing plate (21), and fixing bolts (22) are passed through both sides of the surface of the fixing plate (21), and the fixing bolts (22) are adapted to the rectangular holes (41).
2. The auxiliary assembly device for prefabricated substation cabins according to claim 1, characterized in that: One end of the bidirectional screw rod (13) rotates through the adjustment slot (11) and is placed on the outside of the base plate (1); a driven gear (52) is installed on the bidirectional screw rod (13) outside the base plate (1); a servo motor (5) is installed at one end of the base plate (1) close to the driven gear (52); a driving gear (51) is installed at the driving end of the servo motor (5); and the driving gear (51) is meshed with the driven gear (52).
3. The auxiliary assembly device for prefabricated substation cabins according to claim 1, characterized in that: A sliding groove (43) is provided at the opposite end of the two mounting plates (14) on the same side. Two sliders (42) are slidably connected in the two sliding grooves (43). The two ends of the connecting plate (4) are respectively connected to the two sliders (42).
4. The auxiliary assembly device for prefabricated substation cabins according to claim 3, characterized in that: A guide wheel (6) is installed at the bottom of the slider (42), and the guide wheel (6) is in contact with the bottom end of the inner cavity of the slide groove (43).
5. The auxiliary assembly device for prefabricated substation cabins according to claim 2, characterized in that: A protective cover (3) is provided at one end of the base plate (1) close to the servo motor (5), and the protective cover (3) is hinged to the base plate (1) via a hinge.
6. The auxiliary assembly device for prefabricated substation cabins according to claim 4, characterized in that: The connection height between the guide wheel (6) and the slider (42) is adapted to the inner cavity depth of the slide groove (43).