Waste gas condensing device for chemical plant

By introducing the first and second processing components into the waste gas condensation device for chemical plants, the internal and external condensation treatment of the waste gas is achieved by using a motor-driven rotating rod and a refrigerator combination, which solves the problem of incomplete condensation in the prior art and improves the condensation effect.

CN223392931UActive Publication Date: 2025-09-30ANHUI INTRINSIC SAFETY ENG CONSULTING CO LTD
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Patent Information

Application Number
CN202422493545.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-09-30
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing waste gas condensing devices used in chemical plants can only process the waste gas entering the lower half of the condensation cylinder, resulting in poor and incomplete condensation effects.

Method used

An exhaust gas condensation device including a first processing component and a second processing component is used. The internal and external condensation treatment of the exhaust gas is achieved through a combination of a rotating rod driven by a motor and a refrigerator. Various condensation methods of gas and solution are used to ensure that the exhaust gas is condensed at multiple locations.

Benefits of technology

The processing efficiency and effect of exhaust gas condensation are improved, the problem of incomplete condensation is avoided, and comprehensive condensation of exhaust gas is achieved.

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Abstract

The utility model discloses a waste gas condensing device for a chemical plant, which comprises a treatment cylinder, a first treatment component is arranged outside the treatment cylinder, a treatment cavity is arranged in the middle of the treatment cylinder, a second treatment component is arranged inside the treatment cavity, a part of the second treatment component is arranged outside the treatment cylinder, and a gas inlet pipe is connected onto the treatment cylinder. A controller is arranged outside the treatment cylinder, and through the first treatment assembly and the second treatment assembly, internal and external condensation treatment can be carried out on the treated waste gas, so that the treatment efficiency of the waste gas can be guaranteed, condensation treatment can be carried out on multiple positions of the treatment cylinder, and the problem of incomplete condensation of the entering waste gas is avoided; and meanwhile, the waste gas is condensed in various condensation modes (namely gas and solution), so that the condensation effect can be better ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas condensing device for a chemical plant. Background Art

[0002] High-quality coolers in the chemical industry are a type of heat exchange equipment used to cool fluids or gases. Water or air is typically used as the coolant to remove heat. These coolers include partition coolers, spray coolers, jacket coolers, and coil coolers. They are widely used as pure water, water-to-air, oil-to-water, and oil-to-air cooling devices for cooling and protecting large electrical equipment such as high-power silicon rectifiers, induction furnaces, and medium-frequency furnaces.

[0003] After searching, a waste gas condensing device for a chemical plant disclosed in Chinese patent publication No. CN106288846B can be used to inflate only the first condensing cylinder through a one-way valve, and the waste gas is collected through the first condensing cylinder and the second condensing cylinder, and then cooled by the first compressor, the second compressor and the condenser. The air bag is inflated by the first inflator and the second inflator, and the waste gas is compressed by the air bag, so that the waste gas cooling speed is accelerated. The waste gas condensing device for a chemical plant has a simple structure and a fast cooling speed, and can completely cool the waste gas through two-stage cooling.

[0004] However, the above patent has certain deficiencies in actual use. Although two-stage cooling can be performed during use to completely cool the exhaust gas, when the exhaust gas is condensed, only the exhaust gas entering the lower half of the condensation cylinder can be processed, resulting in poor condensation effect and incomplete condensation.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] In view of the problems in the related art, the present invention proposes an exhaust gas condensing device for a chemical plant to overcome the above technical problems existing in the existing related art.

[0007] To this end, the specific technical solutions adopted in this utility model are as follows:

[0008] A waste gas condensation device for a chemical plant includes a treatment cylinder, a first treatment component is arranged on the outside of the treatment cylinder, a treatment chamber is opened in the middle of the treatment cylinder, a second treatment component is arranged inside the treatment chamber, and part of the second treatment component is arranged on the outside of the treatment cylinder, an air intake pipe is connected to the treatment cylinder, and a controller is arranged on the outside of the treatment cylinder. The first treatment component includes a motor, and the motor is arranged at one end of the treatment cylinder through a mounting bracket. The output shaft of the motor is provided with a first adjusting wheel, a transmission belt is sleeved on the first adjusting wheel, and the transmission belt is connected to the second adjusting wheel.

[0009] Furthermore, in order to better condense the exhaust gas in multiple ranges, a rotating rod is provided on the second adjusting wheel, one end of the rotating rod extends from the outside of the treatment cylinder to the inside of the treatment cylinder, and a support frame is provided at one end of the rotating rod located inside the treatment cylinder, and the support frame is provided on the inner wall of the treatment cylinder.

[0010] Furthermore, in order to better ensure the treatment effect, a conveying chamber is opened inside the rotating rod, an output hole is opened on the rotating rod, and the output hole is connected to the conveying chamber, a cleaning scraper and a conveying blade are provided on the rotating rod, a guide port is opened inside the treatment cylinder, and the guide port is connected to the interior of the treatment cylinder, and one end of the guide port is connected to an exhaust pipe.

[0011] Furthermore, in order to better ensure the conveying effect of the condensed gas, the first processing component also includes a rotary joint, which is arranged at one end of the rotating rod. An adjusting cylinder is arranged on the outside of the processing cylinder through the mounting frame 2, and one end of the adjusting cylinder is connected to a guide cover. A first refrigerator is symmetrically arranged on the outside of the adjusting cylinder, and the cooling end of the first refrigerator extends from the outside of the adjusting cylinder to the inside of the adjusting cylinder. The cooling end of the first refrigerator is located inside the adjusting cylinder and is provided with a first cooling plate. A conveying fan and a filter are provided inside the adjusting cylinder. One end of the adjusting cylinder is connected to a conveying pipe, and one end of the conveying pipe is connected to the rotary joint.

[0012] Furthermore, in order to better perform condensation treatment on the exhaust gas at multiple locations, the second treatment component includes a regulating box, which is arranged outside the treatment cylinder, and multiple second refrigerators are arranged on both sides of the regulating box. The cooling end of the second refrigerator extends from the outside of the regulating box to the inside of the regulating box, and the cooling end of the second refrigerator is located inside the regulating box and a second cooling plate is arranged.

[0013] Furthermore, in order to better ensure the transportation effect of the condensed liquid, the two ends of the regulating box are connected with an input pipe and an output pipe, one end of the input pipe and the output pipe extends from the outside of the processing cylinder to the inside of the processing chamber, and the input pipe and the output pipe are located inside the processing chamber and are connected with a circulation pipe.

[0014] Furthermore, in order to better ensure the delivery effect, a delivery pump is connected to the output pipe, and the delivery pump is arranged on the regulating box through a mounting bracket.

[0015] The beneficial effects of the present invention are as follows: through the first processing component and the second processing component, the exhaust gas entering the treatment can be condensed internally and externally, thereby ensuring the treatment efficiency of the exhaust gas, and can also be condensed at multiple positions of the treatment cylinder, thereby avoiding the problem of incomplete condensation of the incoming exhaust gas. At the same time, by adopting multiple condensation methods (i.e., gas and solution) to condense the exhaust gas, the condensation effect can be better guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 This is a schematic diagram of the structure of a waste gas condensation device for a chemical plant according to an embodiment of the utility model. Figure 1 ;

[0018] Figure 2 This is a schematic diagram of the structure of a waste gas condensation device for a chemical plant according to an embodiment of the utility model. Figure 2 ;

[0019] Figure 3 This is a schematic diagram of the structure of a waste gas condensation device for a chemical plant according to an embodiment of the utility model. Figure 3 ;

[0020] Figure 4 This is a schematic diagram of the structure of the first processing component of a waste gas condensation device for a chemical plant according to an embodiment of the present invention. Figure 1 ;

[0021] Figure 5 This is a schematic diagram of the structure of the first processing component of a waste gas condensation device for a chemical plant according to an embodiment of the present invention. Figure 2 ;

[0022] Figure 6 This is a schematic diagram of the structure of the first processing component of a waste gas condensation device for a chemical plant according to an embodiment of the present invention. Figure 3 ;

[0023] Figure 7 This is a schematic diagram of the structure of the second processing component of a waste gas condensation device for a chemical plant according to an embodiment of the present invention. Figure 1 ;

[0024] Figure 8 This is a schematic diagram of the structure of the second processing component of a waste gas condensation device for a chemical plant according to an embodiment of the present invention. Figure 2 .

[0025] In the picture:

[0026] 1. Processing cylinder; 2. First processing assembly; 201. Motor; 202. First adjusting wheel; 203. Transmission belt; 204. Second adjusting wheel; 205. Rotating rod; 206. Output hole; 207. Cleaning scraper; 208. Conveying blade; 209. Rotary joint; 210. Adjusting cylinder; 211. First refrigerator; 212. First cooling plate; 213. Conveying fan; 214. Filter; 215. Conveying pipe; 3. Processing chamber; 4. Second processing assembly; 401. Adjusting box; 402. Second refrigerator; 403. Second cooling plate; 404. Input pipe; 405. Output pipe; 406. Circulation pipe; 407. Conveying pump; 5. Controller; 6. Support frame; 7. Conveying chamber; 8. Guide port; 9. Exhaust pipe; 10. Guide cover; 11. Inlet pipe. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0028] According to an embodiment of the present utility model, a waste gas condensing device for a chemical plant is provided.

[0029] Embodiment 1;

[0030] like Figure 1-Figure 7 As shown, according to an embodiment of the present invention, a waste gas condensation device for a chemical plant includes a treatment cylinder 1 for treating waste gas from a chemical plant. A conical structure is provided at the bottom end of the treatment cylinder 1 for guiding the discharge of the condensed solution, and a control valve 1 is provided on the conical structure. A first treatment component 2 is provided on the outside of the treatment cylinder 1 for performing a first condensation treatment on the incoming waste gas. A treatment chamber 3 is provided in the middle of the treatment cylinder 1, and a second treatment component 4 is provided inside the treatment chamber 3 for performing a second condensation treatment on the waste gas, and part of the second treatment component 4 is provided on the outside of the treatment cylinder 1. An air inlet pipe 11 is connected to the treatment cylinder 1, and part of the air inlet pipe 11 is located in the treatment chamber 3. A control valve 2 is provided on the air inlet pipe 11 for inputting the waste gas after pretreatment (i.e., the waste gas after removing particles in the waste gas), and a controller 5 is provided on the outside of the treatment cylinder 1.

[0031] Embodiment 2:

[0032] like Figure 1-Figure 7As shown, according to an embodiment of the present invention, a waste gas condensation device for a chemical plant, the first processing component 2 includes a motor 201, the motor 201 is arranged at one end of the processing cylinder 1 through a mounting frame, the output shaft of the motor 201 is provided with a first adjusting wheel 202, the first adjusting wheel 202 is sleeved with a transmission belt 203, the transmission belt 203 is connected to a second adjusting wheel 204, the second adjusting wheel 204 is provided with a rotating rod 205, one end of the rotating rod 205 extends from the outside of the processing cylinder 1 to the inside of the processing cylinder 1, the end of the rotating rod 205 located inside the processing cylinder 1 is provided with a support frame 6, and the support frame 6 is provided On the inner wall of the treatment cylinder 1, a conveying cavity 7 is opened inside the rotating rod 205, and an output hole 206 is opened on the rotating rod 205. The output hole 206 is spirally arranged and communicated with the conveying cavity 7. A cleaning scraper 207 and a conveying blade 208 are provided on the rotating rod 205. The cleaning scraper 207 is used to clean the inner wall of the treatment cylinder 1, and the conveying blade 208 is used to discharge part of the condensed exhaust gas. A guide port 8 is opened inside the treatment cylinder 1, and the guide port 8 is communicated with the interior of the treatment cylinder 1. One end of the guide port 8 is connected to an exhaust pipe 9, and a control valve 3 is provided on the exhaust pipe 9;

[0033] The first processing component 2 also includes a rotary joint 209, which is arranged at one end of the rotating rod 205. An adjusting cylinder 210 is provided on the outside of the processing cylinder 1 through the mounting frame 2, and one end of the adjusting cylinder 210 is connected to the guide cover 10. A first refrigerator 211 is symmetrically provided on the outside of the adjusting cylinder 210 (not shown in detail in the existing conventional structure diagram). The cooling end of the first refrigerator 211 extends from the outside of the adjusting cylinder 210 to the inside of the adjusting cylinder 210. The cooling end of the first refrigerator 211 is located inside the adjusting cylinder 210 and is provided with a first cooling plate 212. A plurality of first air vents with a conical structure are provided on the first cooling plate 212. A conveying fan 213 and three filters 214 are provided inside the adjusting cylinder 210. One end of the adjusting cylinder 210 is connected to a conveying pipe 215, and one end of the conveying pipe 215 is connected to the rotary joint 209.

[0034] In actual application, when it is necessary to condense the incoming exhaust gas, the first refrigerator 211 and the conveying fan 213 are started through the controller 5, and then the conveying fan 213 generates suction to allow the external gas to enter the regulating cylinder 210, and then the incoming gas is filtered through the filter 214, and then the first refrigerator 211 and the first cooling plate 212 cooperate with each other to cool the gas, and then the cooled gas is transported to the conveying pipe 215, enters the conveying chamber 7 through the rotary joint 209, and is then output through the output hole 206. In the cooling gas output process, The motor 201 is started through the controller 5, and then the output shaft of the motor 201 drives the first adjusting wheel 202 to rotate, and then the first adjusting wheel 202 drives the second adjusting wheel 204 to rotate through the transmission belt 203, and then drives the rotating rod 205 to rotate, so that the output cooling gas can perform multi-range condensation treatment on the exhaust gas. During the rotation of the rotating rod 205, it also drives the cleaning scraper 207 and the conveying blade 208 to rotate, so that the condensed and treated exhaust gas can be output to the exhaust pipe 9 through the guide port 8, and then exhausted, and the exhausted gas is further subjected to other subsequent treatments.

[0035] Embodiment 3;

[0036] like Figure 1-Figure 7 As shown, according to an embodiment of the present invention, a waste gas condensing device for a chemical plant, the second treatment component 4 includes a regulating box 401, the regulating box 401 is provided with a solution, the regulating box 401 is provided outside the treatment cylinder 1, and a plurality of second refrigerators 402 are provided on both sides of the regulating box 401 (not shown in detail in the existing conventional structure diagram), the cooling end of the second refrigerator 402 extends from the outside of the regulating box 401 to the inside of the regulating box 401, and the cooling end of the second refrigerator 402 is located inside the regulating box 401 and is provided with a second cooling plate 403. A plurality of second air vents with a conical structure are provided on the second cooling plate 403. An input pipe 404 and an output pipe 405 are connected to both ends of the regulating box 401. One end of the input pipe 404 and the output pipe 405 extend from the outside of the processing cylinder 1 to the inside of the processing chamber 3. The input pipe 404 and the output pipe 405 are located inside the processing chamber 3 and are connected with a circulation pipe 406. The circulation pipe 406 has a spiral structure. A delivery pump 407 is connected to the output pipe 405, and the delivery pump 407 is arranged on the regulating box 401 through a mounting bracket.

[0037] The first refrigerator 211 and the second refrigerator 402 are configured as semiconductor refrigerators, and the principle is consistent with the refrigeration structure of model SL07. The first cooling plate 212 and the second cooling plate 403 are both made of metal materials with good conductivity. The motor 201, the first refrigerator 211, the conveying fan 213, the second refrigerator 402, the conveying pump 407 are electrically connected to the controller 5, and are also electrically connected to the external power supply.

[0038] In actual application, during the condensation treatment process inside the treatment tube 1, the second refrigerator 402 and the delivery pump 407 are started through the controller 5, and then the second refrigerator 402 and the second cooling plate 403 cooperate with each other to cool the solution, and then the delivery pump 407 generates suction, and the cooling solution in the adjustment box 401 is delivered to the circulation pipe 406 through the output pipe 405 to cool the treatment tube 1 for heat exchange, thereby indirectly condensing the exhaust gas in the treatment tube 1, and the heat exchanged solution enters the adjustment box 401 again through the input pipe 404, and then the second refrigerator 402 and the second cooling plate 403 cooperate with each other to cool the solution again, thereby achieving a circulation effect.

[0039] In order to facilitate understanding of the above technical solutions of the present invention, the working principle or operation method of the present invention in actual process is described in detail below.

[0040] In summary, with the aid of the above-mentioned technical solution of the present invention, when it is necessary to condense the incoming exhaust gas, the first refrigerator 211 and the conveying fan 213 are started through the controller 5, and then the conveying fan 213 generates suction to allow the external gas to enter the regulating cylinder 210, and then the incoming gas is filtered through the filter 214, and then the first refrigerator 211 and the first cooling plate 212 cooperate with each other to cool the gas, and then the cooled gas is conveyed to the conveying pipe 215, enters the conveying chamber 7 through the rotary joint 209, and is then output through the output hole 206. During the cooling gas output process, the motor 201 is started through the controller 5, and then the output shaft of the motor 201 drives the first adjusting wheel 202 to rotate, and then the first adjusting wheel 202 drives the second adjusting wheel 204 to rotate through the transmission belt 203, and then drives the rotating rod 205 to rotate, so that the output cooling gas can perform multi-range condensation on the exhaust gas. Condensation treatment, during the rotation of the rotating rod 205, the cleaning scraper 207 and the conveying blade 208 are also driven to rotate, so that the waste gas treated after condensation can be output to the exhaust pipe 9 through the guide port 8, and then exhausted, and the exhausted gas is subjected to other subsequent treatments. During the condensation treatment inside the treatment cylinder 1, the second refrigerator 402 and the delivery pump 407 are started by the controller 5, and then the second refrigerator 402 and the second cooling plate 403 cooperate with each other to cool the solution, and then the delivery pump 407 generates suction, and the cooling solution in the adjustment box 401 is transported to the circulation pipe 406 through the output pipe 405 to cool the treatment cylinder 1 for heat exchange, thereby indirectly condensing the waste gas in the treatment cylinder 1, and the heat exchanged solution enters the adjustment box 401 again through the input pipe 404, and then the second refrigerator 402 and the second cooling plate 403 cooperate with each other to cool the solution again, thereby achieving a circulation effect.

[0041] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A waste gas condensation device for a chemical plant, characterized in that: The invention comprises a treatment cylinder (1), a first treatment assembly (2) is arranged outside the treatment cylinder (1), a treatment chamber (3) is opened in the middle of the treatment cylinder (1), a second treatment assembly (4) is arranged inside the treatment chamber (3), and a part of the second treatment assembly (4) is arranged outside the treatment cylinder (1), an air inlet pipe (11) is connected to the treatment cylinder (1), and a controller (5) is arranged outside the treatment cylinder (1); The first processing assembly (2) comprises a motor (201), the motor (201) being arranged at one end of the processing cylinder (1) via a mounting frame, the output shaft of the motor (201) being provided with a first adjusting wheel (202), a transmission belt (203) being sleeved on the first adjusting wheel (202), and a second adjusting wheel (204) being connected to the transmission belt (203).

2. The waste gas condensation device for a chemical plant according to claim 1, characterized in that: A rotating rod (205) is provided on the second adjusting wheel (204), one end of the rotating rod (205) extends from the outside of the processing cylinder (1) to the inside of the processing cylinder (1), and a support frame (6) is provided at one end of the rotating rod (205) located inside the processing cylinder (1), and the support frame (6) is arranged on the inner wall of the processing cylinder (1).

3. The waste gas condensation device for a chemical plant according to claim 2, characterized in that: A conveying chamber (7) is provided inside the rotating rod (205), an output hole (206) is provided on the rotating rod (205), and the output hole (206) is communicated with the conveying chamber (7), a cleaning scraper (207) and a conveying blade (208) are provided on the rotating rod (205), a guide port (8) is provided inside the processing cylinder (1), and the guide port (8) is communicated with the interior of the processing cylinder (1), and one end of the guide port (8) is connected to an exhaust pipe (9).

4. The waste gas condensation device for a chemical plant according to claim 3, characterized in that: The first processing assembly (2) further includes a rotary joint (209), which is arranged at one end of the rotating rod (205); an adjusting cylinder (210) is arranged on the outside of the processing cylinder (1) through a second mounting frame; one end of the adjusting cylinder (210) is connected to a guide cover (10); a first refrigerator (211) is symmetrically arranged on the outside of the adjusting cylinder (210); the cooling end of the first refrigerator (211) extends from the outside of the adjusting cylinder (210) to the inside of the adjusting cylinder (210); the cooling end of the first refrigerator (211) is located inside the adjusting cylinder (210) and is provided with a first cooling plate (212); a conveying fan (213) and a filter (214) are arranged inside the adjusting cylinder (210); one end of the adjusting cylinder (210) is connected to a conveying pipe (215), and one end of the conveying pipe (215) is connected to the rotary joint (209).

5. The waste gas condensation device for a chemical plant according to claim 1, characterized in that: The second processing assembly (4) includes a regulating box (401), which is arranged outside the processing cylinder (1), and a plurality of second refrigerators (402) are arranged on both sides of the regulating box (401), and the cooling end of the second refrigerator (402) extends from the outside of the regulating box (401) to the inside of the regulating box (401), and the cooling end of the second refrigerator (402) is located inside the regulating box (401) and is provided with a second cooling plate (403).

6. The waste gas condensation device for a chemical plant according to claim 5, characterized in that: The two ends of the regulating box (401) are connected to an input pipe (404) and an output pipe (405), one end of the input pipe (404) and the output pipe (405) extend from the outside of the treatment cylinder (1) to the inside of the treatment chamber (3), and the input pipe (404) and the output pipe (405) are located inside the treatment chamber (3) and are connected to a circulation pipe (406).

7. The waste gas condensation device for a chemical plant according to claim 6, characterized in that: The output pipe (405) is connected to a delivery pump (407), and the delivery pump (407) is mounted on the regulating box (401) via a mounting frame.

Citation Information

Patent Citations

  • A waste gas condensation device for chemical plants

    CN106288846B