Ring buckle device of hydrothermal reaction kettle

By designing a buckle device and an inward-concave sealing ring in the hydrothermal reactor, the sealing and stability problems of the PTFE reactor caused by high temperature changes are solved, the stable connection and sealing of the reactor body and the reactor cover are achieved, and the reaction efficiency and life are improved.

CN223393428UActive Publication Date: 2025-09-30SHAANXI YANCHANG PETROLEUM GRP
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Patent Information

Application Number
CN202422688959.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-30
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

PTFE reactors have sealing and stability issues caused by high temperature changes during hydrothermal reactions, including plastic deformation and dimensional changes that affect sealing and life.

Method used

A ring buckle device for a hydrothermal reactor is designed, which adopts a ring buckle group and an inward-concave sealing ring. A stable connection between the reactor body and the reactor cover is achieved through a limiting hole and a limiting device. Sealing grooves are provided on the reactor body and the reactor cover to install the inward-concave sealing ring to ensure sealing and stability.

Benefits of technology

The sealing performance and stability of the hydrothermal reactor are improved, the stability of the reaction conditions is ensured, the reaction efficiency is improved and the service life is extended.

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Abstract

The utility model relates to a buckling device of a hydrothermal reaction kettle. The buckling device comprises a kettle body and a kettle cover buckled with the kettle body, the reaction kettle further comprises a buckle set, clamping grooves used for clamping the buckle set are formed in the kettle body and the kettle cover, and the buckle set is flush with the outer wall of the kettle body and the outer wall of the kettle cover. The ring buckle group comprises a first ring buckle and a second ring buckle; the first ring buckle and the second ring buckle respectively comprise a horizontal section and a vertical section which are connected with each other; limiting holes are formed in the horizontal section and the vertical section; limiting devices corresponding to the limiting holes are arranged on the kettle body and the kettle cover; sealing grooves are formed in the bottom of the kettle cover and the top of the kettle body, inwards-concave sealing rings are arranged in the sealing grooves, and inwards-concave parts of the inwards-concave sealing rings are matched with the buckle sets. According to the utility model, the sealing performance and the stability of the hydrothermal reaction kettle cannot be influenced when the hydrothermal reaction kettle is independently used without a stainless steel sleeve or is matched with the stainless steel sleeve, so that the reaction conditions can be stabilized, and the reaction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydrothermal reaction, in particular to a buckle device for a hydrothermal reaction kettle. Background Art

[0002] Polytetrafluoroethylene (PTFE) has excellent corrosion resistance, resisting attack by various corrosive substances such as strong acids, strong bases, and organic solvents. This allows PTFE reactors to withstand complex chemical environments in hydrothermal reactors, ensuring the safety and reliability of reactions. Furthermore, PTFE has a high melting point and glass transition temperature, making it resistant to high-temperature corrosion. Therefore, PTFE reactors can withstand high-temperature chemical reactions in hydrothermal reactors without deformation or damage. Its extremely low surface tension makes it difficult for other compounds to adhere to its surface, making PTFE reactors easy to clean, avoiding the accumulation of post-reaction residues and ensuring the accuracy and reproducibility of reactions.

[0003] While PTFE reactors offer numerous advantages for hydrothermal reactions, they also present some issues that require attention. PTFE exhibits "cold flow," which refers to the plastic deformation (creep) that can occur under prolonged, continuous loads. This can cause the reactor's shape to change during use, impacting its sealing and lifespan. Furthermore, PTFE has a large coefficient of linear expansion, which fluctuates erratically with temperature. This can cause the reactor's dimensions to shift at high temperatures or under rapid temperature fluctuations, impacting its sealing and stability.

[0004] In order to solve these problems, appropriate measures can be taken, such as optimizing the design and manufacturing process of the PTFE reactor, selecting suitable sealing materials and connection methods, controlling reaction conditions, etc. In addition, regular inspection and maintenance of the PTFE reactor is also an important measure to ensure its normal operation and extend its service life. Summary of the Invention

[0005] The utility model aims to optimize the sealing and structural stability problems of a reactor during high-temperature changes, and proposes a ring buckle device for a hydrothermal reactor.

[0006] The technical solution of the utility model is:

[0007] A ring buckle device for a hydrothermal reactor comprises a reactor body and a reactor cover buckled with the reactor body; further comprising a ring buckle group, wherein the reactor body and the reactor cover are both provided with a clamping groove for clamping the ring buckle group, and the ring buckle group is flush with the outer walls of the reactor body and the reactor cover; the ring buckle group comprises a first ring buckle and a second ring buckle, and the first ring buckle and the second ring buckle both comprise a horizontal section and a vertical section connected to each other; the horizontal section and the vertical section are both provided with a limiting hole, and the reactor body and the reactor cover are both provided with a limiting device corresponding to the limiting hole; the bottom of the reactor cover and the top of the reactor body are both provided with a sealing groove, and a concave sealing ring is provided in the sealing groove, and the concave part of the concave sealing ring matches the ring buckle group.

[0008] The bottom of the kettle cover is provided with a kettle cover concave sealing groove, and the top of the kettle body is provided with a kettle body concave sealing groove; after the kettle cover concave sealing groove and the kettle body concave sealing groove are connected, the outer surface of the kettle cover concave sealing groove and the kettle body concave sealing groove is sleeved with a concave sealing ring.

[0009] It also includes that a buckle tongue is provided at one end of the horizontal section of the first buckle away from the vertical section, and a buckle groove is provided at one end of the horizontal section of the second buckle away from the vertical section, and the buckle tongue is buckled with the buckle groove.

[0010] Preferably, the kettle cover is provided with a kettle cover slot for clamping the buckle group, and the kettle cover slot extends from the top of the kettle cover to the side wall of the kettle cover; the horizontal section of the first buckle and the horizontal section of the second buckle are both provided with a first limiting hole, and the kettle cover slot is correspondingly provided with a limiting pin.

[0011] Preferably, a second limiting hole is provided on the vertical section of the first ring buckle and the vertical section of the second ring buckle, a kettle body slot is provided on the kettle body, a fixing column matching the second limiting hole is provided on the kettle body slot, and a protrusion for clamping the second limiting hole (10) is provided on the fixing column; the sum of the lengths of the side wall of the kettle cover and the kettle body slot is equal to the length of the vertical section.

[0012] The second limiting hole is an arc-shaped hole, and the fixing column is an arc-shaped fixing column; the sum of the lengths of the side wall of the kettle cover and the clamping groove of the kettle body is greater than the length of the vertical section.

[0013] It also includes that the connection part between the sealing groove and the clamping groove is a smooth transition.

[0014] The technical effects of the utility model are:

[0015] The utility model provides a buckle group to connect the kettle body and the kettle cover, and realizes limiting and locking through limiting holes and limiting devices; in addition, sealing grooves are provided at the bottom of the kettle cover and the top of the kettle body, and an inward concave sealing ring is provided in the sealing groove, so that the hydrothermal reactor will not be affected in its sealing performance and stability when it is used alone without a stainless steel sleeve or when it is used with a stainless steel sleeve, so that stable reaction conditions can be achieved and reaction efficiency can be improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the ring buckle group of the utility model.

[0017] Figure 2 This is a schematic diagram of the kettle cover structure of the present utility model.

[0018] Figure 3 This is a schematic diagram of the kettle structure of the utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the concave sealing ring of the utility model.

[0020] Figure 5 This is a schematic diagram of a hydrothermal reactor according to an embodiment of the present invention.

[0021] Figure numerals: 1, buckle assembly; 10, second limiting hole; 11, first limiting hole; 12, snap tongue; 13, snap groove; 2, kettle cover; 21, limiting pin; 22, concave sealing groove of kettle cover; 3, kettle body; 30, arc-shaped fixing column; 31, concave sealing groove of kettle body; 4, concave sealing ring. DETAILED DESCRIPTION

[0022] Example 1

[0023] A ring buckle device for a hydrothermal reactor, comprising a reactor body 3 and a reactor cover 2 buckled with the reactor body 3; further comprising a ring buckle group 1, wherein the reactor body 3 and the reactor cover 2 are both provided with a clamping groove for clamping the ring buckle group 1, and the ring buckle group 1 is flush with the outer walls of the reactor body 3 and the reactor cover 2; the ring buckle group 1 comprises a first ring buckle and a second ring buckle, and the first ring buckle and the second ring buckle both comprise a horizontal section and a vertical section connected to each other; the horizontal section and the vertical section are both provided with a limiting hole, and the reactor body 3 and the reactor cover 2 are both provided with a limiting device corresponding to the limiting hole; the bottom of the reactor cover 2 and the top of the reactor body 3 are both provided with a sealing groove, and a concave sealing ring 4 is provided in the sealing groove, and the concave portion of the concave sealing ring 4 matches the ring buckle group 1;

[0024] The buckle group 1 connects the kettle body 3 and the kettle cover 2, and realizes limitation and locking through the limiting hole and the limiting device; in addition, the bottom of the kettle cover 2 and the top of the kettle body 3 are provided with a sealing groove, and the sealing groove is provided with an inward concave sealing ring 4, so that when the hydrothermal reactor is used alone without a stainless steel sleeve or when it is used with a stainless steel sleeve, its sealing performance and stability performance will not be affected, and stable reaction conditions can be achieved, and the reaction efficiency can be improved; and the outer dimensions of the kettle body 3 remain unchanged.

[0025] Example 2

[0026] Based on Example 1, the bottom of the kettle cover 2 is provided with a concave sealing groove 22, and the top of the kettle body 3 is provided with a concave sealing groove 31. After the concave sealing groove 22 and the concave sealing groove 31 are connected, a concave sealing ring 4 is sleeved on their outer surfaces. The inner diameter of the concave sealing ring 4 is slightly smaller than the outer diameter of the sealing groove, resulting in an interference fit between the concave sealing ring 4 and the sealing groove. This ensures a tight seal and stability of the kettle body 3 during the reaction process, thereby achieving a good seal, stable reaction, and high efficiency.

[0027] Example 3

[0028] On the basis of Example 2, it also includes that the end of the horizontal section of the first ring buckle facing away from the vertical section is provided with a snap tongue 12, and the end of the horizontal section of the second ring buckle facing away from the vertical section is provided with a snap groove 13, and the snap tongue 12 is snapped with the snap groove 13; this is not limited to this form of snap.

[0029] Example 4

[0030] On the basis of Example 3, the following is also included:

[0031] The kettle cover 2 is provided with a kettle cover slot for clamping the buckle group 1, and the kettle cover slot extends from the top of the kettle cover to the side wall of the kettle cover; the horizontal section of the first buckle and the horizontal section of the second buckle are both provided with a first limiting hole 11, and the kettle cover slot is correspondingly provided with a limiting pin 21; used for limiting and fixing;

[0032] A second limiting hole 10 is provided on the vertical section of the first and second ring buckles. The kettle body 3 is provided with a kettle body slot, and the kettle body slot is correspondingly provided with a fixing column that matches the second limiting hole. The fixing column is provided with a protrusion for clamping the second limiting hole 10. The sum of the lengths of the kettle cover side wall and the kettle body slot is greater than the length of the vertical section, which is used to fix the vertical section to the kettle body 3. The second limiting hole 10 is an arc-shaped hole, and the fixing column is an arc-shaped fixing column 30. The sum of the lengths of the kettle cover side wall and the kettle body slot is equal to the length of the vertical section. The connection between the sealing groove and the slot is a smooth transition, effectively avoiding the situation where effective sealing is not achieved due to sharp corners.

[0033] Specific Experimental Example 1

[0034] The solute and solvent, which do not exceed 70% of the capacity of the kettle body 3, are added to the kettle body 3 of the hydrothermal reactor. The concave sealing ring 4 is placed in the concave sealing groove 31 of the kettle body. The concave sealing ring 4 is matched with the kettle body 3. The kettle cover 2 is placed directly above the kettle body 3 and rotated until the concave sealing groove 31 of the kettle body is aligned with the concave sealing groove 22 of the kettle cover. The kettle body 3, the kettle cover 2 and the concave sealing ring 4 are now matched, which enhances the connectivity between the kettle body 3 and the kettle cover 2. After the second limiting hole 10 on the vertical section is connected to the fixed column, the first limiting hole 11 on the horizontal section is inserted into the limiting pin 21. The buckle device of the hydrothermal reactor is assembled. At this time, it has reached a tight, stable and well-sealed state, and the hydrothermal reactor can be directly used for hydrothermal reaction.

[0035] Specific Experimental Example 2

[0036] Based on the specific experimental example 1, a hydrothermal reaction kettle was placed in a stainless steel jacket to carry out a hydrothermal reaction.

Claims

1. A locking device for a hydrothermal reactor, comprising a reactor body (3) and a reactor cover (2) locked with the reactor body (3); characterized in that: The invention also comprises a buckle group (1), wherein the kettle body (3) and the kettle cover (2) are both provided with a clamping groove for clamping the buckle group (1), and the buckle group (1) is flush with the outer wall of the kettle body (3) and the kettle cover (2); the buckle group (1) comprises a first buckle and a second buckle, and the first buckle and the second buckle both comprise a horizontal section and a vertical section connected to each other; the horizontal section and the vertical section are both provided with a limiting hole, and the kettle body (3) and the kettle cover (2) are both provided with a limiting device corresponding to the limiting hole; the bottom of the kettle cover (2) and the top of the kettle body (3) are both provided with a sealing groove, and a concave sealing ring (4) is provided in the sealing groove, and the concave part of the concave sealing ring (4) matches the buckle group (1).

2. The buckle device of the hydrothermal reactor according to claim 1, characterized in that: The bottom of the kettle cover (2) is provided with a kettle cover concave sealing groove (22), and the top of the kettle body (3) is provided with a kettle body concave sealing groove (31); after the kettle cover concave sealing groove (22) and the kettle body concave sealing groove (31) are connected, an incave sealing ring (4) is sleeved on the outer surface.

3. The buckle device of the hydrothermal reactor according to claim 2, characterized in that: The invention also includes: a buckle tongue (12) is provided at one end of the horizontal section of the first buckle away from the vertical section; a buckle groove (13) is provided at one end of the horizontal section of the second buckle away from the vertical section; the buckle tongue (12) is buckled with the buckle groove (13).

4. The buckle device of the hydrothermal reactor according to claim 3, characterized in that: The kettle cover (2) is provided with a kettle cover slot for securing the ring buckle group (1), and the kettle cover slot extends from the top of the kettle cover (2) to the side wall of the kettle cover; a first limiting hole (11) is provided on the horizontal section of the first ring buckle and the horizontal section of the second ring buckle, and a limiting pin (21) is correspondingly provided on the kettle cover slot.

5. The buckle device of the hydrothermal reactor according to claim 4, characterized in that: The invention also includes: a second limiting hole (10) is provided on the vertical section of the first ring buckle and the vertical section of the second ring buckle; a kettle body slot is provided on the kettle body (3); a fixing column matching the second limiting hole (10) is provided on the kettle body slot; and a protrusion for clamping the second limiting hole (10) is provided on the fixing column; and the sum of the lengths of the side wall of the kettle cover and the kettle body slot is greater than the length of the vertical section.

6. The buckle device of the hydrothermal reactor according to claim 5, characterized in that: The second limiting hole (10) is an arc-shaped hole, and the fixing column is an arc-shaped fixing column (30).

7. The buckle device of the hydrothermal reactor according to claim 6, characterized in that: It also includes that the connection part between the sealing groove and the clamping groove is a smooth transition.