Anti-rust treatment paint spray booth for metal climbing frame

By designing an automated metal climbing frame anti-rust treatment spray paint room and using an electric trolley and flip components to achieve automatic flipping and painting of the ladder, the problems of low efficiency and uneven quality of traditional ladder painting are solved, and production efficiency and safety are improved.

CN223393651UActive Publication Date: 2025-09-30TIANJIN XINYAO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422529590.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-19
Publication Date
2025-09-30
Estimated Expiration
2034-10-19

AI Technical Summary

Technical Problem

Traditional ladder painting operations are inefficient, the paint quality is uneven, and the flipping process is labor-intensive and poses safety risks.

Method used

A metal climbing frame anti-rust treatment spray paint room is designed. It adopts an electric trolley and flip assembly. The motor drives the lead screw and sprocket transmission to realize automatic flipping and painting of the ladder. The automatic door and moving track are combined to realize efficient transportation and painting operations of the ladder.

Benefits of technology

It achieves high efficiency, uniformity and safety of ladder painting, improves production efficiency and reduces manpower consumption and time costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223393651U_ABST
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Abstract

The utility model relates to the technical field of spray booths, in particular to a rust-proof treatment spray booth for a metal climbing frame. The work room comprises a work room body, a paint spraying assembly is arranged on the upper portion of the interior of the work room body, a movable track is arranged on the inner ground of the work room body, an electric trolley is arranged on the movable track, and overturning assemblies are symmetrically arranged at the two ends of the electric trolley. According to the rust-proof treatment paint spraying room for the metal climbing frame, the first motor drives one lead screw to rotate, the lead screw drives the other lead screw to rotate synchronously through the tail chain wheel, and under the cooperation of the lead screws and the nuts, the driving plate can stably move forwards to conduct accurate spraying operation on the upper surface of the climbing frame; by means of the design, uniformity and high efficiency of paint spraying are guaranteed, and the production efficiency is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of paint spraying rooms, in particular to a paint spraying room with a metal climbing frame subjected to rust prevention. Background Art

[0002] In the ladder production industry, ladders are primarily constructed from welded metal pipes, and their welds often require painting for rust prevention. Traditional ladder painting operations often face numerous challenges. For one thing, manual painting is not only inefficient but also difficult to ensure quality, often resulting in uneven application. Furthermore, painting both sides of a ladder requires manual flipping, a labor-intensive and time-consuming process that also poses safety risks. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a metal climbing frame anti-rust treatment spray paint room, which can achieve rapid spray painting, high processing efficiency and better product quality.

[0004] The utility model solves the technical problem by the following technical solutions:

[0005] A metal climbing frame anti-rust treatment paint room, which includes a work room body, a paint spraying assembly is arranged on the upper part of the interior of the work room body, a movable track is arranged on the inner surface of the work room body, an electric trolley is arranged on the movable track, and flip assemblies are symmetrically arranged at both ends of the electric trolley.

[0006] Moreover, a pair of fixed plates are respectively provided on the inner walls on both sides of the working room body, and the paint spraying assembly includes a pair of screws, and the two screws are movably arranged between the two fixed plates through a pair of bearing seats, and sprockets are symmetrically provided at the same end of the two screws, and the two sprockets are connected by chain transmission. One end of one screw away from the sprocket is provided on the transmission end of the first motor, and the first motor is provided on the inner wall of the working room body, and a driving plate is provided between the two screws, and nuts are provided at both ends of the driving plate, and the nut threads are provided on the screws, and a diversion paint spraying part is provided at the bottom of the driving plate, and a pump body is provided at the top of the driving plate, and a delivery pipe is provided at the output end of the pump body, and the other end of the delivery pipe is provided on the diversion paint spraying part, and a hose is provided at the input end of the pump body, and the other end of the hose is provided on the storage box, and the storage box is provided on the outer wall of the working room body.

[0007] Moreover, the flip assembly includes a pair of telescopic cylinders 1 arranged on the side of the electric trolley, the tops of the telescopic rods of the two telescopic cylinders 1 are simultaneously provided with a top plate, a pad is provided on the top plate, a bearing seat 2 is provided on the top of the pad, a rotating shaft is movably provided in the bearing seat 2, a C-shaped shell is provided at the front end of the rotating shaft, a first gear is provided at the tail end of the rotating shaft, a mounting plate is provided on the side of the top plate, a second motor is provided on the mounting plate, a second gear is provided on the transmission end of the second motor, and the second gear is meshed with the first gear;

[0008] Moreover, a telescopic cylinder 2 is provided on the top of the C-shaped shell. After the telescopic rod of the telescopic cylinder 2 passes through the C-shaped shell, an upper clamping block is provided on the top of the telescopic rod. A lower clamping block is provided in the C-shaped shell, and the lower clamping block is located directly below the upper clamping block.

[0009] Moreover, the exit and entrance of the work room are both provided with automatic doors.

[0010] Moreover, the advantages and beneficial effects of the utility model of connecting the movable track to the outer track of the work room are as follows:

[0011] 1. The utility model of the metal climbing frame anti-rust treatment spray paint room, through the first motor to drive a lead screw to rotate, the lead screw uses the tail sprocket to make the other lead screw rotate synchronously, under the cooperation of the lead screw and the nut, the drive plate can move forward stably, and the upper surface of the ladder is accurately sprayed. This design ensures the uniformity and efficiency of the paint spraying, greatly improving production efficiency.

[0012] 2. The metal climbing frame anti-rust treatment paint spraying room of the utility model, when the driving plate moves to one end of the screw, several telescopic cylinders are started at the same time to lift the top plate, so that the ladder is raised as a whole, and then the two second motors are started, and with the cooperation of the first gear and the second gear, the shaft rotates to realize the turning of the ladder, and then the first motor reverses, and the driving plate moves in the opposite direction to spray paint the other side of the ladder. This process does not require manual turning of the ladder, which greatly saves manpower and time and improves work efficiency.

[0013] 3. The metal climbing frame anti-rust treatment spray paint room of the present invention is set on a movable track through an electric trolley, and the movable track is connected to the track outside the work room body, so that the ladder can be smoothly transported from the production area to the work room body for spray painting operations, ensuring the continuity of the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the utility model when the whole work room is cut open;

[0016] Figure 3 This is a schematic structural diagram of the paint spraying assembly of the present utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the electric trolley and the turning assembly of the utility model when assembled;

[0018] Figure 5 This is a schematic diagram of the front structure of the flip assembly of the present invention;

[0019] Figure 6 This is a schematic diagram of the back structure of the flip assembly of the present invention.

[0020] Figure numerals: workroom body 1, automatic door 10, movable track 11, paint spraying assembly 2, fixed plate 20, bearing seat 1 21, screw 22, sprocket 23, chain 24, first motor 25, drive plate 26, nut 27, diverter paint spraying part 28, pump body 29, delivery pipe 210, hose 211, storage box 212, electric trolley 3, flipping assembly 4, telescopic cylinder 1 40, top plate 41, pad 42, bearing seat 2 43, rotating shaft 44, first gear 45, C-shaped shell 46, mounting plate 47, second motor 48, second gear 49, lower clamping block 410, telescopic cylinder 2 411, upper clamping block 412. DETAILED DESCRIPTION

[0021] The present invention will be further described in detail below through specific embodiments. The following embodiments are merely illustrative and non-restrictive, and should not be used to limit the scope of protection of the present invention.

[0022] like Figures 1-6 As shown, the utility model proposes a metal climbing frame anti-rust treatment spray paint room, including a work room body 1, a paint spray assembly 2 is arranged on the upper part of the work room body 1, a pair of fixed plates 20 are fixed on the inner walls of both sides of the work room body 1, a pair of screws 22 of the paint spray assembly 2 are movably installed between the two fixed plates 20 through a pair of bearing seats 21, and a sprocket 23 is symmetrically arranged on the same end of the two screws 22. The two sprockets 23 are connected by a chain 24 to achieve transmission connection, and one of the screws 22 is away from the other. One end of the sprocket 23 is connected to the transmission end of the first motor 25 provided on the inner wall of the workroom body 1. A drive plate 26 is provided between the two lead screws 22. Nuts 27 are installed at both ends of the drive plate 26. The nut 27 is threadedly engaged with the lead screw 22. A diverter spray paint part 28 is provided at the bottom of the drive plate 26, and a pump body 29 is provided at the top. The output end of the pump body 29 is connected to the diverter spray paint part 28 through a delivery pipe 210, and the input end is connected to a storage box 212 provided on the outer wall of the workroom body 1 through a hose 211.

[0023] A movable track 11 is installed on the inner surface of the work room 1, and the movable track 11 is connected to the outer track of the work room 1. An electric trolley 3 is provided on the movable track 11. The electric trolley 3 is symmetrically provided with a flip assembly 4 at both ends. The flip assembly 4 includes a pair of telescopic cylinders 40 provided on the side of the electric trolley 3. The top of the telescopic rod of the two telescopic cylinders 40 jointly supports the top plate 41. A pad 42 is provided on the top plate 41. A bearing seat 2 43 is installed on the top of the pad 42. A rotating shaft 44 is movably provided in the bearing seat 2 43. The rotating shaft 4 4 is connected to the front end of a C-shaped shell 46, and a first gear 45 is provided at the rear end. A second motor 48 is installed on the mounting plate 47 on the side of the top plate 41. The second gear 49 on the transmission end of the second motor 48 is meshed and connected with the first gear 45 at the rear end of the rotating shaft 44. A second telescopic cylinder 411 is provided on the top of the C-shaped shell 46. After the telescopic rod of the second telescopic cylinder 411 passes through the C-shaped shell 46, an upper clamping block 412 is installed on the top of the telescopic rod. A lower clamping block 410 is provided in the C-shaped shell 46, and the lower clamping block 410 is located directly below the upper clamping block 412.

[0024] Automatic doors 10 are installed at the exit and entrance of the work room 1. When the electric trolley 3 approaches the work room 1, the automatic door 10 can sense it and open automatically. After the electric trolley 3 enters the work room 1, the automatic door 10 automatically closes.

[0025] When in use, first place the completed ladder steadily on the lower clamping blocks 410 of the two flip assemblies 4, then control the telescopic cylinder 2 411 to lower the telescopic rod, and use the upper clamping block 412 to cooperate with the lower clamping block 410 to firmly clamp and fix the ladder. After the fixation is completed, the electric trolley 3 automatically moves slowly along the moving track 11 toward the work room 1. When it approaches the work room 1, the automatic door 10 will sense the approach of the electric trolley 3 and automatically open. Then, the electric trolley 3 smoothly moves into the work room 1, at which point the automatic door 10 automatically closes. Immediately thereafter, the pump body 29 starts working, pumping the paint from the storage box 212 and evenly spraying it from the diverter sprayer 28. Simultaneously, the first motor 25 starts, driving one lead screw 22 to rotate. The lead screw 22 drives the other lead screw 22 to rotate synchronously via the sprocket 23 at the rear. With the perfect coordination between the lead screw 22 and the nut 27, the drive plate 26 moves forward, thereby performing a fine spraying operation on the upper surface of the ladder.

[0026] When the drive plate 26 moves to one end of the lead screw 22, several telescopic cylinders 40 will start at the same time, forcefully lifting the top plate 41, thereby raising the ladder as a whole. Subsequently, the two second motors 48 are started, and with the close cooperation of the first gear 45 and the second gear 49, the shaft 44 rotates, causing the ladder to turn over smoothly. Then, the first motor 25 reverses, causing the drive plate 26 to move in the opposite direction, thereby fully painting the other side of the ladder.

[0027] Although the embodiments and drawings of the present invention are disclosed for illustrative purposes, those skilled in the art will understand that various replacements, changes and modifications are possible without departing from the spirit and scope of the present invention and the appended claims. Therefore, the scope of the present invention is not limited to the contents disclosed in the embodiments and drawings.

Claims

1. A metal climbing frame anti-rust treatment spray paint room, which includes a work room body (1), characterized in that: A paint spraying assembly (2) is provided above the interior of the workroom (1), a movable track (11) is provided on the inner surface of the workroom (1), an electric trolley (3) is provided on the movable track (11), and flip assemblies (4) are symmetrically provided at both ends of the electric trolley (3).

2. The metal climbing frame anti-rust treatment spray booth according to claim 1, characterized in that: A pair of fixed plates (20) are respectively provided on the inner walls of both sides of the work room body (1), and the paint spraying assembly (2) includes a pair of screws (22), and the two screws (22) are movably provided between the two fixed plates (20) through a pair of bearing seats (21). Sprockets (23) are symmetrically provided at the same end of the two screws (22), and the two sprockets (23) are connected to each other through a chain (24). One end of one screw (22) away from the sprocket (23) is provided on the transmission end of a first motor (25), and the first motor (25) is provided on the inner wall of the work room body (1). A driving plate (25) is provided between the two screws (22). 6), a nut (27) is provided at both ends of the driving plate (26), the nut (27) is threadedly provided on the lead screw (22), a diversion spray paint part (28) is provided at the bottom of the driving plate (26), a pump body (29) is provided at the top of the driving plate (26), a delivery pipe (210) is provided at the output end of the pump body (29), the other end of the delivery pipe (210) is provided on the diversion spray paint part (28), a hose (211) is provided at the input end of the pump body (29), the other end of the hose (211) is provided on the storage box (212), and the storage box (212) is provided on the outer wall of the work room (1).

3. The metal climbing frame anti-rust treatment spray booth according to claim 2, characterized in that: The flip assembly (4) includes a pair of telescopic cylinders (40) arranged on the side of the electric trolley (3), and the tops of the telescopic rods of the two telescopic cylinders (40) are simultaneously provided with a top plate (41), a cushion block (42) is provided on the top of the cushion block (42), a bearing seat (43) is provided on the top of the bearing seat (43), a rotating shaft (44) is movably provided in the bearing seat (43), a C-shaped shell (46) is provided at the front end of the rotating shaft (44), a first gear (45) is provided at the tail end of the rotating shaft (44), a mounting plate (47) is provided on the side of the top plate (41), a second motor (48) is provided on the mounting plate (47), a second gear (49) is provided on the transmission end of the second motor (48), and the second gear (49) is meshed with the first gear (45); A second telescopic cylinder (411) is provided on the top of the C-shaped shell (46). After the telescopic rod of the second telescopic cylinder (411) passes through the C-shaped shell (46), an upper clamping block (412) is provided on the top of the telescopic rod. A lower clamping block (410) is provided in the C-shaped shell (46). The lower clamping block (410) is located directly below the upper clamping block (412).

4. The metal climbing frame anti-rust treatment spray booth according to claim 3 is characterized by: The exit and entrance of the work room (1) are both provided with automatic doors (10).

5. The metal climbing frame anti-rust treatment spray booth according to claim 4, characterized in that: The movable track (11) is connected to the outer track of the workroom (1).