Frame gluing machine for solar module

Abstract

The utility model discloses a frame gluing machine for a solar module, which comprises an operation table, a conveying belt arranged in the operation table, a frame arranged above the conveying belt, a clamping block arranged on the outer side of the conveying belt, a limiting block arranged in the middle of the operation table, and a telescopic rod arranged at the bottom of the clamping block. A clamping groove is formed in the upper portion of the clamping block, a weight detection sensor is arranged in the clamping groove, the clamping block and a limiting block are combined for use, the position of the frame can be effectively positioned, the stability and accuracy of the frame in the gluing process are ensured, and the weight detection sensor is embedded into the clamping groove and makes direct contact with the frame; the frame weight can be accurately monitored in real time, rapid and stable automatic operation can be achieved by improving equipment efficiency and quality control, manual intervention is reduced, working efficiency is improved, labor intensity is reduced, material waste and rework risks in the production process are integrally reduced, and therefore production cost is indirectly reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field related to solar photovoltaic components, and particularly relates to a frame glue machine for solar components. Background Art

[0002] Solar photovoltaic panel frame glue machine is a kind of equipment used in the production process of solar photovoltaic modules. Its main function is to automatically glue the frames of photovoltaic panels. These machines are usually designed to apply sealant between the frames of photovoltaic panels to ensure the sealing and bonding strength of the joints. By precisely controlling the amount and position of glue coating, the glue machine can improve production efficiency, enhance product consistency and quality, thereby enhancing the durability and stability of photovoltaic modules.

[0003] However, the existing frame loading and gluing machines do not have a direct device to detect and monitor the frame glue quantity. The production line needs to weigh the frame weight first to detect the frame glue weight, and then take out the frame after gluing, and weigh it again. The difference between the two frame weights is the glue weight of the frame. The frame glue data cannot be directly monitored. It is necessary to weigh the frame before loading it, and then take out the frame and weigh it again after gluing. The actual frame glue quantity data is obtained based on the difference between the two frame weights. This is time-consuming and inefficient, and it is impossible to monitor all glue quantity data, and there is a risk of inadequate monitoring. Utility Model Content

[0004] The purpose of the present utility model is to provide a frame gluing machine for solar panels to solve the problem that the existing frame loading and gluing machine proposed in the above background technology does not have a direct detection and monitoring device for the frame glue quantity. The production line needs to weigh the frame weight first to detect the frame glue weight, and then after gluing on the line, take out the frame and weigh it again. The difference between the two frame weights is the glue weight of the frame. The frame glue data cannot be directly monitored. It is necessary to weigh the frame before loading the material, and after gluing, take out the frame and weigh it again. The actual frame glue quantity data is obtained based on the difference between the two frame weights. This is time-consuming and inefficient, and it is impossible to monitor all glue quantity data, and there is a problem of insufficient monitoring.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a solar panel frame glue machine, comprising an operating table;

[0006] A conveyor belt is provided inside the operating table, a frame is provided above the conveyor belt, a control box is provided on the side of the operating table, a display screen is provided inside the control box, and control buttons are provided on the right side of the display screen;

[0007] A clamping block is provided at the outer side of the conveyor belt, and a limiting block is provided at the middle position of the operating table.

[0008] Preferably, a telescopic rod is provided at the bottom of the block, a card slot is provided above the block, a weight detection sensor is provided inside the card slot, and a telescopic cylinder is provided at the bottom of the telescopic rod.

[0009] Preferably, eight card block arrays are provided, four limit block arrays are provided, and a telescopic cylinder is provided at the bottom of the limit block.

[0010] Preferably, the side of the card slot is an arc-shaped structure, and the card slot corresponds to the diameter of the frame.

[0011] Preferably, frame jigs are respectively provided at the left and right sides of the frame, and an oblique cavity is provided at the bottom of the frame jig.

[0012] Preferably, a clamping hand is provided at the end position of the frame jig, a bayonet is provided at the inner position of the clamping hand, and a sponge pad is provided at the inner position of the bayonet.

[0013] Preferably, an anti-slip strip is provided at an inner position of the conveyor belt, and the conveyor belt is made of artificial rubber.

[0014] Compared with the prior art, the present invention provides a solar panel frame glue machine with the following advantages:

[0015] 1. Through the setting of card blocks, limit blocks, telescopic rods, card slots and weight detection sensors, the combined use of card blocks and limit blocks can effectively locate the position of the frame and ensure the stability and accuracy of the frame during the gluing process. The weight detection sensor is embedded in the card slot and in direct contact with the frame. It can accurately monitor the weight of the frame in real time and record data, which helps to promptly detect overweight or underweight problems and ensure production specifications. By setting an arc structure in the card slot, it can better support the frame. The array setting of the card block improves the uniformity of clamping, ensuring that the frame will not slip or fall off during transportation and gluing, thereby improving the safety of the entire operation. Through the cooperation of the telescopic rod and the telescopic cylinder, fast and stable automated operation can be achieved, reducing manual intervention, improving work efficiency and reducing labor intensity. This modular design makes subsequent maintenance and adjustment more convenient, and can quickly replace or adjust components such as card blocks and limit blocks, improving the flexibility and maintainability of the equipment. By improving equipment efficiency and quality control, the overall material waste and rework risk in the production process are reduced, thereby indirectly reducing production costs.

[0016] 2. Through the setting of the frame jig, oblique cavity, clamp, bayonet and sponge pad, the combined use of the clamp and bayonet can achieve stable clamping of the frame, ensuring that the frame will not slide or fall off during gluing and transportation, thereby improving the safety and accuracy of operation. A sponge pad is provided inside the bayonet, which can effectively protect the surface of the frame and prevent scratches or damage. The design of the oblique cavity can help to reasonably distribute the center of gravity of the frame, further enhancing the stability of clamping. At the same time, the shape of the oblique cavity may help guide the positioning of the frame in the jig and reduce positioning errors. The structural design of the frame jig makes clamping and releasing the frame more convenient and quick, reduces the difficulty of operation, and improves production efficiency. Frame jigs are set on the left and right sides respectively, and multiple frames can be processed simultaneously during the production process, improving the work efficiency of the production line and realizing multi-task parallel operation. The cushioning effect of the sponge pad can reduce the direct friction between the tool and the frame, reduce the wear of the tool and equipment, and extend the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural diagram of the present utility model.

[0018] Figure 2 This is a schematic diagram of the structure of the frame fixation in the utility model.

[0019] Figure 3 It is a structural diagram of the clamping block in the utility model.

[0020] Figure 4 It is a structural diagram of the frame fixture in the utility model.

[0021] In the figure: 1. Operating table; 2. Frame; 3. Conveyor belt; 4. Limit block; 5. Anti-slip strip; 6. Control box; 7. Control button; 8. Display screen; 9. Card block; 10. Frame fixture; 11. Oblique cavity; 12. Clamp; 13. Bayonet; 14. Sponge pad; 15. Telescopic rod; 16. Card slot; 17. Weight detection sensor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] The utility model provides Figure 1-4 The frame glue machine for solar panels shown includes an operating table 1;

[0024] A conveyor belt 3 is provided inside the operating table 1, a frame 2 is provided above the conveyor belt 3, a control box 6 is provided on the side of the operating table 1, a display screen 8 is provided inside the control box 6, and a control button 7 is provided on the right side of the display screen 8;

[0025] A clamping block 9 is provided at the outer side of the conveyor belt 3 , and a limiting block 4 is provided at the middle position of the operating platform 1 .

[0026] A telescopic rod 15 is provided at the bottom of the block 9 , a card slot 16 is provided above the block 9 , a weight detection sensor 17 is provided inside the card slot 16 , and a telescopic cylinder is provided at the bottom of the telescopic rod 15 .

[0027] There are eight clamping blocks 9 arranged in an array, and four limiting blocks 4 arranged in an array. A telescopic cylinder is provided at the bottom of the limiting block 4.

[0028] The side of the slot 16 is an arc-shaped structure, and the slot 16 corresponds to the diameter of the frame 2.

[0029] Frame jigs 10 are respectively provided at the left and right sides of the frame 2 , and an oblique cavity 11 is provided at the bottom of the frame jig 10 .

[0030] A clamping hand 12 is provided at the end of the frame fixture 10 , a clip 13 is provided inside the clamping hand 12 , and a sponge pad 14 is provided inside the clip 13 .

[0031] An anti-slip strip 5 is provided at an inner position of the conveyor belt 3, and the conveyor belt 3 is made of artificial rubber.

[0032] In this embodiment, the specific implementation steps of a frame glue machine for solar panels are as follows: after the frame 2 is loaded through the conveyor belt 3, the telescopic cylinder extends the limit block 4 upward, so that the frame 2 reaches the specified position, and then the telescopic rod 15 extends the card block 9 upward, lifts the frame 2 upward, and weighs the frame 2 through the weight detection sensor 17 inside the card slot 16. After weighing and recording the weight data and uploading the data, the control system turns off the weighing device, and then the frame fixture 10 uses the clamp 12 to clamp and fix the frame 2, and then the glue device glues according to the inherent circuit. After the gluing is completed, the control system starts the weighing device again to weigh, record, and upload, and then the feeding device sends the glued frame to the component laminate for installation.

[0033] like Figure 1-2 and Figure 4As shown, a block 9 is provided at the outer position of the conveyor belt 3, a limit block 4 is provided at the middle position of the operating table 1, a telescopic rod 15 is provided at the bottom position of the block 9, a slot 16 is provided above the block 9, a weight detection sensor 17 is provided at the inner position of the slot 16, a telescopic cylinder is provided at the bottom position of the telescopic rod 15, eight blocks 9 are provided in an array, four limit blocks 4 are provided in an array, a telescopic cylinder is provided at the bottom position of the limit block 4, the side of the slot 16 is an arc structure, and the slot 16 corresponds to the diameter of the frame 2.

[0034] Preferably, the combined use of the card block 9 and the limit block 4 can effectively locate the position of the frame 2, ensuring the stability and accuracy of the frame during the gluing process. The weight detection sensor 17 is embedded in the card slot 16 and is in direct contact with the frame 2. It can accurately monitor the weight of the frame in real time and record data, which helps to promptly detect overweight or underweight problems and ensure production specifications. By setting an arc structure in the card slot 16, the frame 2 can be better supported. The array setting of the card block 9 improves the uniformity of clamping, ensuring that the frame 2 will not slide or fall off during transportation and gluing, thereby improving the safety of the entire operation. Through the cooperation of the telescopic rod 15 and the telescopic cylinder, fast and stable automated operation can be achieved, reducing manual intervention, improving work efficiency, and reducing labor intensity. This modular design makes subsequent maintenance and adjustment more convenient, and can quickly replace or adjust components such as card blocks and limit blocks, thereby improving the flexibility and maintainability of the equipment. By improving equipment efficiency and quality control, the overall material waste and rework risk in the production process are reduced, thereby indirectly reducing production costs.

[0035] like Figure 1-3 As shown, frame jigs 10 are respectively provided at the left and right sides of the frame 2, an oblique cavity 11 is provided at the bottom of the frame jig 10, a clamping hand 12 is provided at the end of the frame jig 10, a bayonet 13 is provided at the inner position of the clamping hand 12, and a sponge pad 14 is provided at the inner position of the bayonet 13.

[0036] Preferably, the combined use of the clamping hand 12 and the bayonet 13 can achieve stable clamping of the frame 2, ensuring that the frame will not slide or fall off during the gluing and transportation process, thereby improving the safety and accuracy of the operation. A sponge pad 14 is provided inside the bayonet 13, which can effectively protect the surface of the frame 2 and prevent scratches or damage. The design of the oblique cavity 11 can help to reasonably distribute the center of gravity of the frame, further enhancing the stability of the clamping. At the same time, the shape of the oblique cavity may help to guide the positioning of the frame in the jig and reduce positioning errors. The structural design of the frame jig 10 makes clamping and releasing the frame more convenient and quick, reduces the difficulty of operation, and improves production efficiency. Frame jigs 10 are provided on the left and right sides respectively, and multiple frames can be processed simultaneously during the production process, improving the work efficiency of the production line and realizing multi-task parallel operation. The buffering effect of the sponge pad 14 can reduce the direct friction between the tool and the frame, reduce the wear of the tool and equipment, and extend the service life.

[0037] like Figure 1-4 As shown, an anti-slip strip 5 is provided at an inner position of the conveyor belt 3, and the conveyor belt 3 is made of artificial rubber.

[0038] Optionally, the design of the anti-slip strip 5 can significantly increase the friction coefficient of the conveyor belt, enhance the grip of the material, prevent sliding during transportation, and ensure the stable transmission of the material. By providing a better gripping effect, the anti-slip strip can reduce the risk of material falling during transportation and improve the safety of the production process. The artificial rubber material has good wear resistance and can withstand long-term use without wear or damage, thereby reducing maintenance costs and extending the service life of the equipment.

[0039] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A solar panel frame glue machine, comprising an operating table (1); A conveyor belt (3) is provided inside the operating table (1), a frame (2) is provided above the conveyor belt (3), a control box (6) is provided on the side of the operating table (1), a display screen (8) is provided inside the control box (6), and a control button (7) is provided on the right side of the display screen (8); Its characteristics are: A clamping block (9) is provided at an outer position of the conveyor belt (3), and a limiting block (4) is provided at a middle position of the operating platform (1).

2. The solar panel frame glue machine according to claim 1, characterized in that: A telescopic rod (15) is provided at the bottom of the block (9), a card slot (16) is provided above the block (9), a weight detection sensor (17) is provided inside the card slot (16), and a telescopic cylinder is provided at the bottom of the telescopic rod (15).

3. The solar panel frame glue machine according to claim 2, characterized in that: The array of the clamping blocks (9) is provided with eight, the array of the limiting blocks (4) is provided with four, and a telescopic cylinder is provided at the bottom of the limiting block (4).

4. The solar panel frame glue machine according to claim 3, characterized in that: The side of the card slot (16) is an arc-shaped structure, and the diameter of the card slot (16) corresponds to that of the frame (2).

5. The solar panel frame glue machine according to claim 1, characterized in that: Frame jigs (10) are respectively provided at the left and right sides of the frame (2), and an oblique cavity (11) is provided at the bottom of the frame jig (10).

6. The solar panel frame glue machine according to claim 5, characterized in that: A clamping hand (12) is provided at the end of the frame jig (10), a bayonet (13) is provided at an inner position of the clamping hand (12), and a sponge pad (14) is provided at an inner position of the bayonet (13).

7. The solar panel frame glue machine according to claim 1, characterized in that: An anti-slip strip (5) is provided at an inner position of the conveyor belt (3), and the conveyor belt (3) is made of artificial rubber.

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