Automatic defective product collecting guide rail
By installing a temporary storage mechanism on the guide rail body, combining the lifting block and the cleaning roller, the problem of the guide rail body stopping due to defective products is solved, the automatic temporary storage of defective products and the cleaning of the conveyor wheel are realized, and the production efficiency and equipment operation stability are improved.
Patent Information
- Application Number
- CN202422496373.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-16
AI Technical Summary
In existing circuit board production workshops, the guide rail machine lacks a temporary storage mechanism, which causes defective products to cause the entire guide rail machine to stop operating for a long time, and manual processing is frequent, affecting normal operation.
A temporary storage mechanism is installed on the guide rail body, including a lifting block and a cleaning roller. The lifting block is used to lift defective products while the cleaning roller cleans impurities on the surface of the conveyor wheel, thereby realizing automatic temporary storage of defective products and cleaning maintenance of the conveyor wheel.
It realizes the automatic temporary storage of defective products, reduces manual intervention, improves the operating efficiency and cleaning and maintenance efficiency of the guide rail body, and avoids long-term downtime caused by a single defective product.
Smart Images

Figure CN223393887U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board detection, in particular to an automatic defective product receiving guide rail. Background Art
[0002] In existing circuit board production workshops, circuit boards are transported through guide rails and inspected by external inspection equipment. When defective products are found in the front of the guide rail, they will automatically stop on the guide rails for processing and need to be manually processed before the guide rails can resume normal operation. Since the existing guide rails lack a temporary storage mechanism, the defect of a single circuit board often causes the entire guide rail machine to stop operating for a long time. At the same time, in large-scale production processes, it is easy for manual labor to frequently remove materials from the guide rail machine, which is not only time-consuming and labor-intensive, but also seriously affects the normal operation of the guide rail machine, making it inconvenient to use. Utility Model Content
[0003] Based on the existing technical problems, the utility model proposes an automatic defective product receiving guide rail.
[0004] The utility model provides an automatic defective product receiving guide rail, which includes a guide rail body, and both side wall surfaces of the transport end of the guide rail body are equipped with conveying wheels, and a temporary storage mechanism is installed on the surface of the guide rail body, and the temporary storage mechanism includes a lifting plate, and the outer wall surface of the guide rail body is fixedly connected to an electric push rod, the upper surface of the electric push rod is fixedly connected to the lower surface of the lifting plate, the lifting plate is located on the upper surface of the guide rail body, and the lower surface of the lifting plate is fixedly connected to a mounting plate, a slot is provided on the side wall surface of the conveying end of the guide rail body, the inner wall of the slot is slidably connected to the outer surface of the mounting plate and the inner wall of the slot, and a lifting block is fixedly connected to the side wall surface of the mounting plate, the lifting block is located between two adjacent conveying wheels, and a plurality of lifting blocks are distributed in a linear array on the side wall surface of the mounting plate, the height of each lifting of the electric push rod is the spacing between adjacent lifting blocks, and by connecting the electric push rod to the guide rail body for signal and programming through a PCB circuit board, so that after a plurality of lifting blocks are used, the guide rail body alarms to seek manual help, and then the temporarily stored circuit boards are collected.
[0005] Preferably, a mounting groove is provided on the lower side wall surface of the lifting block, the inner wall of the mounting groove is rotatably connected to a rotating shaft, a retaining spring is installed on the surface of the rotating shaft through a groove, and one end of the retaining spring is pressed against the inner wall of the mounting groove.
[0006] Through the above technical solution, the groove is provided on the surface of the rotating shaft to limit the installation of the retaining spring, so that the retaining spring can push the rotating shaft and drive the rotating shaft to deflect.
[0007] Preferably, mounting rods are fixedly sleeved at both ends of the rotating shaft, and a cleaning roller is rotatably connected to a side wall surface of a lower end of one of the mounting plates via a rotating shaft.
[0008] Through the above technical solution, the outer surface of the cleaning roller and the surface of the conveying wheel are rubbed together, thereby facilitating cleaning of impurities on the surface of the conveying wheel.
[0009] Preferably, one end side wall of the cleaning roller is rotatably connected to a limiting pad via a rotating shaft, the limiting pad is made of rubber, and the lower end side wall surface of the other mounting plate is rotatably connected to the side wall surface of the limiting pad via a rotating shaft.
[0010] With the above technical solution, the diameter of the limiting pad is larger than the diameter of the cleaning roller, so that the limiting pad can easily limit the circuit board below, thereby preventing the circuit board below from shaking too much.
[0011] Preferably, a protection box is fixedly connected to the side wall surface of the transport end of the guide rail body, the upper surface of the protection box is open, and the lifting block is located inside the protection box.
[0012] Through the above technical solution, the protective box is used to wrap and protect the unused cleaning rollers, thereby preventing a large amount of impurities from adhering to the cleaning rollers themselves.
[0013] Preferably, a baffle is fixedly connected to the upper surface of the conveying end of the guide rail body, and one of the lifting plates is located on the inner side of the baffle.
[0014] Through the above technical solution, the lifting plate is used to lift inside the baffle, thereby avoiding affecting the use of the lifting plate.
[0015] The beneficial effects of the present invention are:
[0016] By installing a temporary storage mechanism on the surface of the guide rail body, and installing the lifting block in the temporary storage mechanism below the conveying wheel, when the defective products are conveyed to the top of the lifting block, the defective products are lifted by the lifting block, and the cleaning blocks on both sides of the lower end of the lifting block rub the surface of the conveying wheel and clean the impurities on the surface of the conveying wheel, thereby making it convenient for the temporary storage of defective products, avoiding frequent use of manual labor, and facilitating the cleaning and maintenance of the conveying wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of an automatic defective product receiving guide rail proposed by the present invention;
[0018] Figure 2 This is a three-dimensional diagram of the lifting plate structure of the defective product automatic material collection guide proposed by the utility model;
[0019] Figure 3This is a three-dimensional diagram of the mounting plate structure of the defective product automatic material collection guide proposed by the present invention;
[0020] Figure 4 This is a three-dimensional diagram of the lifting block structure of the defective product automatic material collection guide proposed by the utility model.
[0021] In the figure: 1. Guide rail body; 2. Conveying wheel; 3. Lifting plate; 31. Electric push rod; 32. Mounting plate; 33. Lifting block; 34. Rotating shaft; 35. Retaining spring; 36. Mounting rod; 37. Cleaning roller; 38. Limiting pad; 4. Protective box; 5. Baffle. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0023] Reference Figure 1-Figure 4 A guide rail for automatically collecting defective products includes a guide rail body 1. Conveying wheels 2 are installed on both side wall surfaces of the conveying end of the guide rail body 1. A temporary storage mechanism is installed on the surface of the guide rail body 1. The temporary storage mechanism includes a lifting plate 3. An electric push rod 31 is fixedly connected to the outer wall surface of the guide rail body 1. The upper surface of the electric push rod 31 is fixedly connected to the lower surface of the lifting plate 3. The lifting plate 3 is located on the upper surface of the guide rail body 1. The lower surface of the lifting plate 3 is fixedly connected to the mounting plate 32. A slot is opened on the side wall surface of the conveying end of the guide rail body 1. The inner wall of the slot is connected to the outer wall of the mounting plate 32. The surface is slidably connected to the inner wall of the slot, and a lifting block 33 is fixedly connected to the side wall surface of the mounting plate 32. The lifting block 33 is located between two adjacent conveying wheels 2. Multiple lifting blocks 33 are distributed in a linear array on the side wall surface of the mounting plate 32. The height of each lifting of the electric push rod 31 is the distance between adjacent lifting blocks 33. The electric push rod 31 is connected to the guide rail body 1 by signal and programmed through the PCB circuit board. After multiple lifting blocks 33 are used, the guide rail body 1 alarms to seek manual help, and then the temporarily stored circuit boards are collected.
[0024] In order to clean and maintain the surface of the conveying wheel 2, a mounting groove is provided on the side wall surface of the lower end of the lifting block 33, and the inner wall of the mounting groove is rotatably connected to the rotating shaft 34. A retaining spring 35 is installed on the surface of the rotating shaft 34 through the groove, and one end of the retaining spring 35 is tightly pressed against the inner wall of the mounting groove. The groove is provided on the surface of the rotating shaft 34 to limit the installation of the retaining spring 35, so that the retaining spring 35 pushes the rotating shaft 34, and then drives the rotating shaft 34 to deflect. The two ends of the rotating shaft 34 are fixedly sleeved with mounting rods 36, and the lower end side wall surface of one of the mounting plates 32 is rotatably connected to a cleaning roller 37 through a rotating shaft. The outer surface of the cleaning roller 37 rubs against the surface of the conveying wheel 2, so as to facilitate cleaning of impurities on the surface of the conveying wheel 2.
[0025] In order to install the cleaning roller 37, a limiting pad 38 is rotatably connected to the side wall of one end of the cleaning roller 37 through a rotating shaft. The material of the limiting pad 38 is rubber, and the lower end side wall surface of the other mounting plate 32 is rotatably connected to the side wall surface of the limiting pad 38 through a rotating shaft. The diameter of the limiting pad 38 is larger than the diameter of the cleaning roller 37, so that the limiting pad 38 can easily limit the circuit board below to prevent the circuit board below from shaking too much. A protective box 4 is fixedly connected to the side wall surface of the transport end of the guide rail body 1. The protective box 4 is open on the upper surface, and the lifting block 33 is located inside the protective box 4. The protective box 4 is used to wrap and protect multiple unused cleaning rollers 37, so as to prevent a large amount of impurities from adhering to the cleaning roller 37 itself.
[0026] By installing a temporary storage mechanism on the surface of the guide rail body 1, and installing the lifting block 33 in the temporary storage mechanism below the conveying wheel 2, when defective products are conveyed to the top of the lifting block 33, the defective products are lifted by the lifting block 33, and the cleaning blocks on both sides of the lower end of the lifting block 33 rub the surface of the conveying wheel 2 and clean the impurities on the surface of the conveying wheel 2, thereby making it convenient for the temporary storage mechanism to temporarily store defective products and facilitate the cleaning and maintenance of the conveying wheel 2.
[0027] A baffle 5 is fixedly connected to the upper surface of the conveying end of the guide rail body 1, and one lifting plate 3 is located inside the baffle 5. The lifting plate 3 is used to lift inside the baffle 5, thereby avoiding affecting the use of the lifting plate 3.
[0028] Working principle:
[0029] When in use, the guide rail body 1 transports the circuit board via the transport wheel 2;
[0030] When defective products are transported to the top of the lifting block 33, the electric push rod 31 is activated, and the electric push rod 31 lifts the lifting block 33 through the lifting plate 3 and the mounting plate 32, and the upper surface of the lifting block 33 lifts the lower surface edge of the circuit board;
[0031] At the same time, the cleaning roller 37 at the lower end of the lifting block 33 is exposed from the protective box 4. The surface of the cleaning roller 37 loses the squeezing of the inner wall of the protective box 4. The retaining spring 35 pushes the rotating shaft 34. The rotating shaft 34 drives the cleaning roller 37 to deflect upward through the mounting rod 36. The surface of the extended cleaning roller 37 contacts the surface of the conveying wheel 2. As the lifting block 33 rises, the cleaning roller 37 rubs against the surface of the conveying wheel 2 and sweeps away impurities on the surface of the conveying wheel 2. Repeat the above actions. After circuit boards are temporarily stored on the surfaces of multiple lifting blocks 33, the guide rail body 1 alarms and seeks manual help.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A guide rail for automatically collecting defective products, comprising a guide rail body (1), wherein conveying wheels (2) are installed on both side wall surfaces of the conveying end of the guide rail body (1), and the characteristics are: The surface of the guide rail body (1) is provided with a temporary storage mechanism, the temporary storage mechanism comprising a lifting plate (3), the outer wall surface of the guide rail body (1) is fixedly connected with an electric push rod (31), the upper surface of the electric push rod (31) is fixedly connected with the lower surface of the lifting plate (3), the lifting plate (3) is located on the upper surface of the guide rail body (1), the lower surface of the lifting plate (3) is fixedly connected with a mounting plate (32), a slot is provided on the conveying end side wall surface of the guide rail body (1), the inner wall of the slot is slidably connected with the outer surface of the mounting plate (32) and the inner wall of the slot, the side wall surface of the mounting plate (32) is fixedly connected with a lifting block (33), the lifting block (33) is located between two adjacent conveying wheels (2), and a plurality of lifting blocks (33) are distributed in a linear array on the side wall surface of the mounting plate (32).
2. The defective product automatic receiving guide rail according to claim 1, characterized in that: A mounting groove is provided on the side wall surface of the lower end of the lifting block (33), and a rotating shaft (34) is rotatably connected to the inner wall of the mounting groove. A retaining spring (35) is installed on the surface of the rotating shaft (34) through a groove, and one end of the retaining spring (35) is tightly pressed against the inner wall of the mounting groove.
3. The defective product automatic receiving guide rail according to claim 2, characterized in that: Mounting rods (36) are fixedly sleeved at both ends of the rotating shaft (34), and a cleaning roller (37) is rotatably connected to the side wall surface of the lower end of one of the mounting plates (32) via a rotating shaft.
4. The defective product automatic receiving guide rail according to claim 3, characterized in that: One end side wall of the cleaning roller (37) is rotatably connected to a limiting pad (38) via a rotating shaft, and the limiting pad (38) is made of rubber. The lower end side wall surface of the other mounting plate (32) is rotatably connected to the side wall surface of the limiting pad (38) via a rotating shaft.
5. The defective product automatic receiving guide rail according to claim 4, characterized in that: A protective box (4) is fixedly connected to the side wall surface of the transport end of the guide rail body (1); the protective box (4) has an open upper surface, and the lifting block (33) is located inside the protective box (4).
6. The defective product automatic receiving guide rail according to claim 1, characterized in that: A baffle (5) is fixedly connected to the upper surface of the conveying end of the guide rail body (1), and one of the lifting plates (3) is located on the inner side of the baffle (5).