Water-saving type spray pipe device
By designing a water-saving spray pipe device, the first spray pipe and the second spray pipe are used to clean narrow and wide strip steel respectively, which solves the problem that the traditional spray pipe device cannot adjust the spray range, and achieves efficient cleaning and water-saving effects.
Patent Information
- Application Number
- CN202422739382.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-11
AI Technical Summary
Traditional spray pipe devices cannot flexibly adjust the spray area according to the width of the strip, resulting in waste of water resources.
A water-saving spray pipe device is designed, including a first spray pipe and a second spray pipe, which are used for spray cleaning of narrow-spaced and wide-spaced strip steels, respectively. Different spray spaces are formed by arranging water outlet pipes and spray ports to achieve efficient cleaning of different strip steels, and the stability of the device is ensured by the frame and fixing device.
It achieves efficient cleaning of strip steels of different widths, saves water resources, and improves cleaning effects and equipment stability.
Smart Images

Figure CN223393942U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of strip steel processing, in particular to a water-saving spray pipe device. Background Art
[0002] In tinplate production, strip width exhibits certain characteristics. The average width is approximately 900mm. However, during production line design, a maximum strip width of 1100mm is typically designed based on various factors. However, actual market demand shows that the majority of demand is concentrated in strip widths under 950mm, with strip widths exceeding 950mm accounting for only approximately 15% of overall demand.
[0003] During the spray-washing operation for steel strips, conventional spray pipe systems suffer from design flaws. They cannot flexibly adjust the spraying area and pattern based on the actual width of the strip. Consequently, when dealing with strips of varying widths, especially those less than 950mm, conventional spray pipe systems continue to spray the entire designed maximum width, resulting in significant water waste. This waste not only increases production costs but also goes against current principles of energy conservation, emission reduction, and sustainable development. Utility Model Content
[0004] The utility model provides a water-saving spray pipe device, which solves the problem in the related art that the spray range of the spray device cannot be adjusted, resulting in waste of water resources.
[0005] The technical solution of the utility model is as follows:
[0006] A water-saving spray pipe device for spray cleaning of steel strips, comprising a spray device, wherein the spray device comprises:
[0007] a first spray pipe, wherein the first spray pipe has a first cavity therein, a first water inlet at one end of the first spray pipe, and a plurality of first spray ports, wherein a first spray space is formed below the plurality of first spray ports;
[0008] A water outlet pipe, wherein the number of the water outlet pipes is several, and the several water outlet pipes are all arranged on the first spray pipe, and one end of the several water outlet pipes is connected to the several first spray ports;
[0009] The second spray pipe is sleeved on the outside of the first spray pipe, a second cavity is formed between the second spray pipe and the first spray pipe, the other end of the water outlet pipe extends out of the second cavity, one end of the second spray pipe has a second water inlet, the second spray pipe also has a plurality of second spray ports, a second spray space is formed below the plurality of second spray ports, and the second spray space is located on both sides of the first spray space.
[0010] Optionally, it also includes:
[0011] frame;
[0012] The fixing device has two fixing devices, and the fixing devices are arranged in the frame. The two ends of the spraying device are arranged in the frame through the two fixing devices.
[0013] Optionally, the fixing device includes:
[0014] a mounting frame, the mounting frame being arranged in the frame;
[0015] There are two rotating arms, both of which are rotatably arranged on the mounting frame, and an installation space is formed between the two rotating arms, and the installation space is used to fix one end of the spray device.
[0016] Optionally, the fixing device further comprises:
[0017] A sliding block is slidably arranged in the mounting frame, and the sliding block has two first abutting surfaces. One end of the two rotating arms abuts against the two first abutting surfaces respectively. After the sliding block slides close to the frame, the other ends of the two rotating arms approach each other, and the mounting space is reduced.
[0018] Optionally, the sliding block further has a second abutting surface. After the spraying device enters the installation space, it abuts against the second abutting surface, pushing the sliding block close to the rack.
[0019] Optionally, the rack has fixing holes and further includes:
[0020] A fixing pin is slidably disposed in the fixing hole and is used to fix the relative position of the sliding block and the frame.
[0021] Optionally, the mounting bracket is slidably arranged on the rack, and the number of the fixing holes is several.
[0022] Optionally, the second abutting surface is a curved surface.
[0023] The working principle and beneficial effects of the utility model are as follows:
[0024] In this utility model, a water-saving spray pipe device is designed to address the problem of water waste caused by the inability to adjust the spray range of spray devices in related technologies. The first spray pipe is made of high-strength, corrosion-resistant material and has a first internal cavity. A first water inlet is connected to one end of the first spray pipe for introducing cleaning water. Several first spray openings are evenly distributed along the first spray pipe, forming a first spray space below these first spray openings for preliminary spray cleaning of narrow-gauge steel strips. The number of outlet pipes corresponds to the number of first spray openings. Each of the outlet pipes is securely mounted on the first spray pipe, with one end connected to the first spray openings. A second spray pipe is sleeved over the first spray pipe, forming a second cavity between the two. The other ends of the outlet pipes extend outward from the second spray pipe. A second water inlet is provided at one end of the second spray pipe for introducing a second source of cleaning water. Several second spray openings are also distributed along the second spray pipe, forming a second spray space below these spray openings. These second spray spaces are located on both sides of the first spray space, enabling comprehensive spray cleaning of wide-gauge steel strips.
[0025] The advantage is that the spray pipe device, by providing a first spray pipe and a second spray pipe, can achieve spray cleaning of both narrow and wide strip steel strips, improving the cleaning effect. At the same time, the water flow can be controlled separately in different spray spaces as needed, achieving the purpose of water conservation. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The preferred embodiments will be described below in a clear and understandable manner with reference to the accompanying drawings to further illustrate the above-mentioned characteristics, technical features, advantages and implementation methods of the present invention.
[0027] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0028] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0029] Figure 3 For this utility model Figure 2 Enlarged view of point A in the middle;
[0030] Figure 4 This is a schematic diagram of the overall structure of the utility model from another angle;
[0031] Figure 5 For this utility model Figure 4 Enlarged view of point B in the middle.
[0032] In the figure: 1. spraying device, 2. first spraying pipe, 201. first cavity, 202. first water inlet, 203. first spraying port, 3. water outlet pipe, 4. second spraying pipe, 401. second cavity, 402. second water inlet, 403. second spraying port, 5. rack, 6. fixing device, 601. mounting frame, 602. rotating arm, 603. sliding block, 6031. first abutting surface, 6032. second abutting surface, 501. fixing hole, 7. fixing pin. DETAILED DESCRIPTION
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings and other implementation methods can be obtained based on these drawings without inventive work.
[0034] To simplify the drawings, only the parts relevant to the utility model are schematically shown in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one of the components with the same structure or function is schematically shown or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."
[0035] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0036] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0037] Reference Figures 1 to 5, which is the first embodiment of the present utility model, proposes a water-saving spray pipe device for spray cleaning of strip steel, including a spray device 1, the spray device 1 includes a first spray pipe 2, the first spray pipe 2 has a first cavity 201 inside, one end of the first spray pipe 2 has a first water inlet 202, the first spray pipe 2 also has a plurality of first spray ports 203, and a first spray space is formed below the plurality of first spray ports 203; the number of the water outlet pipes 3 is several, and the plurality of the water outlet pipes 3 are all arranged on the first spray pipe 2 , one end of several of the water outlet pipes 3 is connected to several of the first spray ports 203; the second spray pipe 4 is sleeved on the outside of the first spray pipe 2, and a second cavity 401 is formed between the second spray pipe 4 and the first spray pipe 2. The other end of the water outlet pipe 3 extends out of the second cavity 401, and one end of the second spray pipe 4 has a second water inlet 402. The second spray pipe 4 also has several second spray ports 403. A second spray space is formed below the several second spray ports 403, and the second spray space is located on both sides of the first spray space.
[0038] In this embodiment, a water-saving spray pipe device is designed to address the problem of water waste caused by the inability to adjust the spray range of spray devices in related arts. The first spray pipe 2 is made of high-strength, corrosion-resistant material and has a first cavity 201 within it. One end of the first spray pipe 2 is connected to a first water inlet 202 for introducing cleaning water. Several first spray ports 203 are evenly distributed throughout the first spray pipe 2, forming a first spray space below these ports for preliminary spray cleaning of narrow-gauge steel strips. The number of outlet pipes 3 corresponds to the number of first spray ports 203. Each outlet pipe 3 is securely mounted on the first spray pipe 2, with one end connected to the first spray port 203. A second spray pipe 4 is sleeved onto the outside of the first spray pipe 2, forming a second cavity 401 between the two. The other ends of the outlet pipes extend out of the second spray pipe 4. A second water inlet 402 is provided at one end of the second spray pipe 4 for introducing a second line of cleaning water. A number of second spray ports 403 are also distributed on the second spray pipe 4. A second spray space is formed below these spray ports and is located on both sides of the first spray space, which can perform comprehensive spray cleaning on wide-spaced strip steel.
[0039] The advantage is that the spray pipe device, by providing the first spray pipe 2 and the second spray pipe 4, can achieve spray cleaning of both narrow and wide strip steel, thereby improving the cleaning effect. At the same time, the water flow can be controlled separately in different spray spaces as needed, thereby achieving the purpose of water conservation.
[0040] Furthermore, it also includes a frame 5; there are two fixing devices 6, and the fixing devices 6 are arranged in the frame 5. Both ends of the spraying device 1 are arranged in the frame 5 through the two fixing devices 6.
[0041] In this embodiment, a sturdy frame 5 is provided, welded from high-quality steel, capable of withstanding the weight of the spray device 1 and the impact forces during operation. Two fixing devices 6 are provided, one each disposed within the frame 5. These two fixing devices 6 securely attach the spray device 1 to the frame 5 at both ends, ensuring that the spray device 1 does not wobble or shift during operation.
[0042] The advantage is that the arrangement of the frame 5 and the fixing device 6 provides a stable installation base for the spray device 1, ensures the stability and reliability of the spray pipe device during operation, and improves the cleaning effect.
[0043] Furthermore, the fixing device 6 includes a mounting frame 601, which is arranged in the frame 5; there are two rotating arms 602, and both rotating arms 602 are rotatably arranged on the mounting frame 601, and an installation space is formed between the two rotating arms 602, and the installation space is used to fix one end of the spraying device 1.
[0044] In this embodiment, a mounting bracket 601 is disposed within the frame 5. Mounting bracket 601 is made of a sturdy metal material and is secured to the frame 5 via bolts and other fasteners. Two pivoting arms 602 are pivotally mounted on mounting bracket 601 via a rotating shaft. A mounting space is formed between the two pivoting arms 602, the size of which can be adjusted by rotating the pivoting arms 602. One end of the spray device 1 is placed within this mounting space and secured by the clamping action of the pivoting arms 602.
[0045] The advantage is that the setting of the rotating arm 602 makes the installation and removal of the spray device 1 more convenient and quick, thereby improving the maintenance efficiency of the equipment. At the same time, the rotating arm 602 can be adjusted according to the size of the spray device 1, thereby improving the versatility of the fixing device 6.
[0046] Furthermore, the fixing device 6 also includes a sliding block 603, which is slidably arranged in the mounting frame 601. The sliding block 603 has two first abutting surfaces 6031, and one end of the two rotating arms 602 abuts against the two first abutting surfaces 6031 respectively. After the sliding block 603 slides close to the frame 5, the other ends of the two rotating arms 602 approach each other, and the installation space is reduced.
[0047] In this embodiment, a sliding block 603 is disposed within the mounting frame 601. The sliding block 603 is made of a wear-resistant material and is capable of sliding smoothly vertically within the mounting frame 601. The sliding block 603 has two first abutment surfaces 6031, with one end of each of the two pivoting arms 602 abutting against each of these first abutment surfaces 6031. When the sliding block 603 slides toward the frame 5, it pushes one end of the two pivoting arms 602 away from each other, thereby bringing the other ends of the two pivoting arms 602 closer together, reducing the installation space and tightening the spray device 1.
[0048] The advantage is that the setting of the sliding block 603 makes the clamping of the rotating arm 602 more stable and reliable, which can effectively prevent the spray device 1 from loosening or falling off during operation. At the same time, the size of the installation space can be easily adjusted by sliding the sliding block 603 to accommodate spray devices 1 of different sizes.
[0049] Furthermore, the sliding block 603 also has a second abutting surface 6032 . After the spraying device 1 enters the installation space, it abuts against the second abutting surface 6032 , pushing the sliding block 603 close to the rack 5 .
[0050] In this embodiment, when the spray device 1 needs to be installed on the fixing device 6, the operator inserts one end of the spray device 1 into the installation space between the two rotating arms 602. At this time, the spray device 1 first contacts the second abutting surface 6032 of the sliding block 603. As the spray device 1 continues to move into the installation space, its contact with the curved surface generates a squeezing force on the sliding block 603.
[0051] Because the sliding block 603 is slidably mounted within the mounting frame 601, the compressive force of the spray device 1 causes the sliding block 603 to slide along the mounting frame 601 toward the frame 5. As the sliding block 603 slides, its two first abutting surfaces 6031 respectively contact one end of the two pivoting arms 602, pushing the pivoting arms 602 to rotate. As the two pivoting arms 602 rotate, their other ends approach each other, gradually shrinking the installation space. This ensures that the spray device 1 is securely fixed between the two pivoting arms 602, preventing it from loosening or shifting during the spraying process.
[0052] Furthermore, the frame 5 has a fixing hole 501 and also includes a fixing pin 7. The fixing pin 7 is slidably disposed in the fixing hole 501 to fix the relative position of the sliding block 603 and the frame 5.
[0053] In this embodiment, a fixing hole 501 is provided on the frame 5, and a fixing pin 7 is slidably disposed within the fixing hole 501. After the sliding block 603 slides to a suitable position to clamp the spray device 1, the fixing pin 7 is inserted into the fixing hole 501 to fix the relative position of the sliding block 603 and the frame 5, preventing the sliding block 603 from moving during operation.
[0054] The advantage is that the setting of the fixing pin 7 ensures the stability of the sliding block 603 during operation and ensures the clamping effect of the spray device 1. At the same time, the operation of the fixing pin 7 is simple and convenient, which improves the efficiency of the equipment.
[0055] Furthermore, the mounting bracket 601 is slidably arranged on the frame 5 , and the number of the fixing holes 501 is several.
[0056] In this embodiment, the mounting bracket 601 is slidably mounted on the frame 5, and the position of the mounting bracket 601 on the frame 5 can be adjusted as needed. The frame 5 is provided with a plurality of fixing holes 501, and the fixing holes 501 at different positions can realize multi-position fixing of the mounting bracket 601, thereby adapting to different installation requirements of the spray device 1.
[0057] The advantage is that the sliding setting of the mounting frame 601 and the design of multiple fixing holes 501 allow the position of the fixing device 6 to be flexibly adjusted, thereby improving the versatility and adaptability of the equipment and being able to meet the spraying needs in different production scenarios.
[0058] Furthermore, the second abutting surface 6032 is a curved surface.
[0059] In this embodiment, the second abutting surface 6032 is designed as an arc surface, and the curvature of the arc surface is optimized according to the shape and size of the spray device 1. The surface of the arc surface is smoothed to reduce friction with the spray device 1.
[0060] The advantage is that the curved second abutting surface 6032 can better fit the spray device 1, improving the clamping effect. At the same time, the smooth surface reduces the wear on the spray device 1 and extends the service life of the spray device 1.
[0061] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, and all of these should be included in the scope of the claims of the present invention.
Claims
1. A water-saving spray pipe device for spray cleaning of steel strips, characterized in that: The invention comprises a spraying device (1), wherein the spraying device (1) comprises: A first spray pipe (2), wherein the first spray pipe (2) has a first cavity (201) inside, one end of the first spray pipe (2) has a first water inlet (202), the first spray pipe (2) further has a plurality of first spray ports (203), and a first spray space is formed below the plurality of first spray ports (203); A water outlet pipe (3), wherein the water outlet pipes (3) are provided in a plurality, and the plurality of water outlet pipes (3) are all provided on the first spray pipe (2), and one end of the plurality of water outlet pipes (3) is connected to the plurality of first spray ports (203); A second spray pipe (4), the second spray pipe (4) is sleeved outside the first spray pipe (2), a second cavity (401) is formed between the second spray pipe (4) and the first spray pipe (2), the other end of the water outlet pipe (3) extends out of the second cavity (401), one end of the second spray pipe (4) has a second water inlet (402), the second spray pipe (4) also has a plurality of second spray ports (403), a second spray space is formed below the plurality of second spray ports (403), and the second spray space is located on both sides of the first spray space.
2. A water-saving sprinkler pipe device according to claim 1, characterized in that: Also includes: Rack (5); A fixing device (6), comprising two fixing devices (6), the fixing devices (6) being arranged in the frame (5), and both ends of the spraying device (1) being arranged in the frame (5) via the two fixing devices (6).
3. A water-saving sprinkler pipe device according to claim 2, characterized in that: The fixing device (6) comprises: A mounting frame (601), the mounting frame (601) being arranged in the frame (5); There are two rotating arms (602), both rotating arms (602) are rotatably arranged on the mounting frame (601), and an installation space is formed between the two rotating arms (602), and the installation space is used to fix one end of the spray device (1).
4. A water-saving sprinkler pipe device according to claim 3, characterized in that: The fixing device (6) further comprises: A sliding block (603) is slidably arranged in the mounting frame (601), and the sliding block (603) has two first abutting surfaces (6031). One end of the two rotating arms (602) abuts against the two first abutting surfaces (6031) respectively. After the sliding block (603) slides close to the frame (5), the other ends of the two rotating arms (602) approach each other, and the mounting space is reduced.
5. A water-saving sprinkler pipe device according to claim 4, characterized in that: The sliding block (603) also has a second abutting surface (6032). After the spray device (1) enters the installation space, it abuts against the second abutting surface (6032), pushing the sliding block (603) close to the rack (5).
6. A water-saving sprinkler pipe device according to claim 4, characterized in that: The frame (5) has a fixing hole (501) and further comprises: A fixing pin (7), the fixing pin (7) being slidably disposed in the fixing hole (501) and being used to fix the relative position of the sliding block (603) and the frame (5).
7. A water-saving sprinkler pipe device according to claim 6, characterized in that: The mounting frame (601) is slidably arranged on the frame (5), and the fixing holes (501) are provided in a plurality of numbers.
8. The water-saving sprinkler pipe device according to claim 5, characterized in that: The second abutting surface (6032) is a curved surface.