Punch forming die for aluminum alloy battery box cover product
By setting a gap of 0.9 to 1 mm and a limit structure in the battery box cover stamping die, the problems of shear hardening and crushing are solved, and the stamping quality and precision of the aluminum alloy battery box cover are improved.
Patent Information
- Application Number
- CN202422840241.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-21
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-21
AI Technical Summary
The existing battery box cover stamping die has problems of material shear hardening and product crushing during the shearing process, especially because the assembly gap between the scrap knife and the trimming punch is 0 and the blade fitting distance is too long, resulting in debris being brought into the die and crushing the product.
A gap of 0.9 to 1 mm is set between the upper die scrap cutter and the trimming punch, and the blade length of the upper die scrap cutter is reduced. At the same time, a limiting structure is introduced into the mold to prevent material deviation, and precise positioning is achieved through the cooperation of the limiting block and the limiting groove.
It effectively avoids the adverse effects of material shearing, reduces the chance of damage to the product during the mold return stroke, and improves the quality and precision of stamping.
Smart Images

Figure CN223394139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to battery box cover processing, in particular to a stamping die for an aluminum alloy battery box cover product. Background Art
[0002] New energy vehicles (NEVs) use unconventional fuels as their power source (or use conventional fuels with new onboard power units), integrating advanced technologies in vehicle power control and drive to create vehicles with advanced technical principles, new technologies, and new structures. Electric vehicles primarily rely on electricity for energy, and the battery box is the main carrier of the NEV battery, with the battery box cover being an external structural component of the TV box.
[0003] After extensive searching, it was found that the prior art publication number is CN217595655U, which discloses a stamping die for a metal battery box cover of an electric vehicle, including a base plate, a die base connected to the center of the top of the base plate, movable grooves are provided on all four sides of the top of the die base, a limiting rod is fixedly connected to the inside of the movable groove, a movable block is movably connected to the outer surface of the limiting rod, and a movable rod is fixedly connected to the top of the movable block. The use of the movable block, the movable rod and the push-pull handle, pushing the push-pull handle, causes the movable rod to move, and then the movable block drives the movable rod to move, and the movement of the movable rod can cause the pressure plate to move, and then it can be adjusted according to the size of the metal, thereby improving the functionality of the equipment, wherein the use of the first spring can drive the pressure plate to fix the metal through the reaction force of the first spring, thereby preventing the metal from deflecting during stamping, thereby improving the quality of the equipment stamping.
[0004] Or as Figures 3-4 As shown in the figure, the existing clearance between the scrap cutter and the trimming punch is zero. Shear hardening and chipping occur when the material is sheared. Furthermore, the clearance between the scrap cutter and the upper die is too long, causing chipping to enter the die during the return stroke, resulting in product damage.
[0005] In view of the above-mentioned defects, the designer actively carried out research and innovation in order to create a stamping die for an aluminum alloy battery box cover product to make it more valuable for industrial use. Utility Model Content
[0006] In order to solve any of the above technical problems, the purpose of the present invention is to provide a stamping die for an aluminum alloy battery box cover product.
[0007] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0008] A stamping die for an aluminum alloy battery box cover product, comprising an upper die base and a lower die base from top to bottom;
[0009] Several waste knife assemblies are evenly distributed around the upper die base and the lower die base;
[0010] The scrap knife assembly includes a trimming punch, a scrap knife holder and an upper die scrap knife, the upper die scrap knife is mounted on one side of the bottom of the scrap knife holder, the scrap knife holder is mounted on the bottom of the upper die seat, and a trimming punch is mounted on the upper die seat inside the upper die scrap knife;
[0011] A gap is provided between the upper die scrap knife and the inner trimming punch.
[0012] As a further improvement of the present invention, at least one limit frame is installed on the lower mold base, a limit block is installed on the top of the limit frame, and a limit groove compatible with the above-mentioned limit block is opened at the bottom of the upper mold base directly above the limit block, and the limit block is embedded in the upper limit groove from bottom to top.
[0013] As a further improvement of the present invention, a plurality of clamping blocks are evenly distributed on the upper die base outside the trimming punch.
[0014] As a further improvement of the present invention, a lower die waste knife groove adapted to the above-mentioned upper die waste knife is provided on the lower die base just below the upper die waste knife, and the upper die waste knife contacts the lower die waste knife groove from top to bottom.
[0015] As a further improvement of the present invention, the gap is 0.9-1 mm.
[0016] As a further improvement of the present invention, the matching distance between the blade on the upper die scrap cutter and the scrap cutter holder above is 0.9 to 1 mm.
[0017] By means of the above solution, the present invention has at least the following advantages:
[0018] The utility model provides a gap between the upper die waste cutter and the inner trimming punch for air avoidance treatment, thereby reducing the adverse effects of this gap on material shearing.
[0019] The utility model reduces the probability of crushing the product when the mold returns by reducing the blade length of the upper mold waste knife.
[0020] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and to implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0022] Figure 1 This is a structural diagram of a stamping die for an aluminum alloy battery box cover product of the utility model;
[0023] Figure 2 yes Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0024] Figure 3 It is a structural diagram of a trimming punch, a scrap cutter holder and an upper die scrap cutter in the prior art;
[0025] Figure 4 yes Figure 3 Front view of
[0026] Figure 5 yes Figure 2 Schematic diagram of the structure of the center trimming punch, scrap tool holder and upper die scrap tool;
[0027] Figure 6 yes Figure 5 Front view of .
[0028] The meanings of the reference numerals in the figures are as follows.
[0029] Upper die base 1, lower die base 2, limit frame 3, limit block 4, limit groove 5, clamping block 6, trimming punch 7, scrap tool holder 8, upper die scrap knife 9, lower die scrap knife groove 10, knife edge 11, gap 12. DETAILED DESCRIPTION
[0030] The following embodiments are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0031] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work are within the scope of protection of the present invention.
[0032] Example
[0033] like Figures 1 and 2 As shown,
[0034] A stamping die for an aluminum alloy battery box cover product comprises an upper die base 1 and a lower die base 2 from top to bottom, wherein a plurality of waste knife assemblies are evenly distributed around the upper die base 1 and the lower die base 2.
[0035] 1. Limiting structure between upper die base 1 and lower die base 2:
[0036] At least one limiting frame 3 is mounted on the lower die base 2, with a limiting block 4 mounted on top of the limiting frame 3. A limiting groove 5 is provided on the bottom of the upper die base 1, directly above the limiting block 4, and is compatible with the limiting block 4. The limiting block 4 is inserted upward into the limiting groove 5. The limiting block 4 and the limiting groove 5 enable the upper and lower die bases 1 and 2 to be positioned in a fixed position.
[0037] 2. The installation structure of the upper die waste knife 9 in the prior art:
[0038] like Figures 3 and 4 As shown, the existing upper die scrap cutter 9 has a zero clearance between the trimming punch 7 and the upper die scrap cutter 9. This causes shear hardening and chipping of the material during shearing. Furthermore, the contact distance between the upper die scrap cutter 9's blade 11 is too long, causing chipping to enter the die during the die return stroke, resulting in product damage.
[0039] 3. Installation structure of upper die scrap knife 9:
[0040] like Figures 5 and 6 As shown, the waste knife assembly includes a trimming punch 7, a waste knife holder 8 and an upper mold waste knife 9. The upper mold waste knife 9 is installed on the bottom side of the waste knife holder 8, and the waste knife holder 8 is installed on the bottom of the upper mold base 1. The trimming punch 7 is installed on the upper mold base 1 inside the upper mold waste knife 9.
[0041] 1) A gap 12 is provided between the upper die scrap cutter 9 and the inner trimming punch 7, and the gap 12 is 0.9 to 1 mm. This gap 12 is used for air avoidance processing to reduce the adverse effects caused by this place when shearing the material.
[0042] 2) The distance between the blade 11 of the upper die scrap knife 9 and the upper scrap knife holder 8 is 0.9 to 1 mm. By reducing the blade length of the upper die scrap knife, the probability of crushing the product during the mold return stroke is reduced.
[0043] Among them, a plurality of clamping blocks 6 are evenly distributed on the upper die base 1 outside the trimming punch 7.
[0044] Among them, a lower mold waste knife groove 10 adapted to the above-mentioned upper mold waste knife 9 is provided on the lower mold base 2 just below the upper mold waste knife 9, and the upper mold waste knife 9 contacts the lower mold waste knife groove 10 from top to bottom.
[0045] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implying the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0046] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0047] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that ordinary technicians in this technical field can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. A stamping die for an aluminum alloy battery box cover product, comprising, from top to bottom, an upper die base (1) and a lower die base (2); Its characteristics are: Several waste cutter assemblies are evenly distributed around the upper die base (1) and the lower die base (2); The scrap knife assembly comprises a trimming punch (7), a scrap knife holder (8) and an upper die scrap knife (9), wherein the upper die scrap knife (9) is mounted on one side of the bottom of the scrap knife holder (8), the scrap knife holder (8) is mounted on the bottom of the upper die seat (1), and a trimming punch (7) is mounted on the upper die seat (1) inside the upper die scrap knife (9); A gap (12) is provided between the upper die scrap knife (9) and the inner trimming punch (7).
2. The stamping die for an aluminum alloy battery box cover product according to claim 1, characterized in that: At least one limiting frame (3) is installed on the lower die base (2), a limiting block (4) is installed on the top of the limiting frame (3), and a limiting groove (5) adapted to the limiting block (4) is provided at the bottom of the upper die base (1) directly above the limiting block (4), and the limiting block (4) is embedded in the upper limiting groove (5) from bottom to top.
3. The stamping die for an aluminum alloy battery box cover product according to claim 1, characterized in that: A plurality of clamping blocks (6) are evenly distributed on the upper die seat (1) outside the trimming punch (7).
4. The stamping die for an aluminum alloy battery box cover product according to claim 1, characterized in that: A lower die waste knife groove (10) adapted to the upper die waste knife (9) is provided on the lower die seat (2) directly below the upper die waste knife (9), and the upper die waste knife (9) contacts the lower die waste knife groove (10) from top to bottom.
5. The stamping die for an aluminum alloy battery box cover product according to claim 1, characterized in that: The gap (12) is 0.9-1 mm.
6. The stamping die for an aluminum alloy battery box cover product according to claim 1, characterized in that: The matching distance between the blade edge (11) on the upper die scrap knife (9) and the scrap knife holder (8) above is 0.9 to 1 mm.