Gear plate shaft riveting machine

The limiting device and automatic cleaning system solve the problem of gear plate offset on the positioning plate surface, improve the processing accuracy and quality, reduce wear, and achieve high-precision and high-quality gear plate riveting.

CN223394180UActive Publication Date: 2025-09-30SHENZHEN YOFON MOTOR CO LTD
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Patent Information

Application Number
CN202422176252.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-09-30
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The gear plate is prone to offset on the surface of the gear plate positioning plate, resulting in reduced processing accuracy and quality.

Method used

A limiting device is used, including a limiting plate and a limiting ring bag. The inner ring of the limiting ring bag is pressed against the outer periphery of the gear plate to form a limit. Combined with the design of the inflatable piston and elastic parts, the limiting ring bag is pressurized and expanded to press against the gear plate to reduce deviation. At the same time, the cleaning piston and transmission parts are used for automatic cleaning to remove impurities on the plate surface.

Benefits of technology

The processing accuracy and quality of the riveting of the gear plate needle to the gear plate surface are improved, wear is reduced, and high-precision and high-quality processing of the gear plate is achieved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of hinging machines, in particular to a gear plate shaft riveting machine which comprises a base, a rotating disc and a plurality of limiting devices, the rotating disc is rotationally connected to the surface of the base, the multiple limiting devices are connected to the surface of the rotating disc at intervals around the axis of the rotating disc, each limiting device comprises a limiting plate and a limiting ring bag, and the limiting plates are connected to the surface of the rotating disc; a limiting cavity allowing the gear plate to be embedded is formed in the plate face of the limiting plate, the outer ring of the limiting ring bag is connected to the inner wall of the limiting cavity, and the inner ring of the limiting ring bag can abut against the periphery of the gear plate to form limiting. Through the arrangement of the limiting ring bag, the gear plate is not prone to deviation in the machining process, the machining precision of riveting of the gear plate needle on the plate face of the gear plate is improved, and therefore the machining quality of the gear plate is improved.
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Description

Technical Field

[0001] The present application relates to the field of riveting machines, and in particular to a gear plate shaft riveting machine. Background Art

[0002] The gear plate shaft riveting machine is an automated equipment specially used for riveting the gear plate pins onto the gear plate.

[0003] The utility model patent with authorization publication number CN211101177U discloses an automatic riveting device for a stepping motor gear plate needle. The turntable mechanism 9 is provided with a turntable 90, on which four guide platforms are provided. A divider 93 is provided below the turntable 90 for rotating the turntable 90 to send the guide platform to each mechanism; a gear plate positioning plate 91 is provided on each guide platform, which is connected to a spring positioning plate 92. A limit spring 94 is provided on the spring positioning plate 92 for jacking up the spring positioning plate 92. An upper ejector block 95 is provided in the middle of the spring positioning plate 92, and a gear plate guide column 97 is provided at the four corners of the spring positioning plate 92. The discharging mechanism 7 is provided with a discharging cylinder 75, which is fixed to the discharging cylinder bracket 76 above. A thimble positioning plate 79 is provided above the discharging cylinder bracket 76. The thimble positioning plate 79 is connected to the discharging plate 77 through two guide columns 112, and a guide sleeve 113 is provided on the guide column 112. Several ejector pins 78 are located between ejector positioning plate 79 and discharge slide plate 77 to eject the stepper motor. Above discharge slide plate 77, a discharge pressure cylinder 82 is mounted. This pressure cylinder is secured to a support 83. When the guide platform rotates toward the discharge mechanism 7, the pressure cylinder 82 presses down on the gear plate positioning plate 91.

[0004] The gear plate is easily offset when placed on the surface of the gear plate positioning plate, which reduces the processing accuracy of the gear plate pin riveting fixed to the gear plate, thereby reducing the processing quality of the gear plate. Utility Model Content

[0005] In order to improve the problem that the gear plate is easily offset on the surface of the gear plate positioning plate, the present application provides a gear plate shaft riveting machine.

[0006] This application provides a gear plate shaft riveting machine, which adopts the following technical solutions:

[0007] A gear plate shaft riveting machine includes a base, a turntable and multiple limit devices. The turntable is rotatably connected to the surface of the base. Multiple limit devices are connected to the turntable surface at intervals around the turntable axis. The limit device includes a limit plate and a limit ring capsule. The limit plate is connected to the turntable surface. The limit plate surface is provided with a limit cavity for the gear plate to be embedded. The outer ring of the limit ring capsule is connected to the inner wall of the limit cavity. The inner ring of the limit ring capsule can press against the outer periphery of the gear plate to form a limit.

[0008] By adopting the above technical solution, when the gear plate is embedded in the limiting cavity, the inner ring of the limiting ring capsule presses against the outer periphery of the gear plate to form a limit, so that the gear plate is not easily offset during processing, and the processing accuracy of the gear plate needle riveting on the gear plate surface is improved, thereby improving the processing quality of the gear plate; at the same time, the limiting ring capsule has a certain elasticity. When the gear plate is out of the limiting cavity, the gear plate surface squeezes the inner ring of the limiting ring capsule, and the limiting ring capsule is deformed under pressure, reducing the wear between the gear plate surface and the inner ring wall of the limiting ring capsule, and further improving the processing quality of the gear plate.

[0009] Optionally, the limiting device also includes an inflation component, which includes an inflation piston and an elastic member. The bottom wall of the limiting cavity is provided with a sliding cavity for the inflation piston to slide. The sliding direction of the inflation piston and the axis of the turntable are parallel to each other. One end of the elastic member in the elastic direction is connected to the bottom wall of the sliding cavity, and the other end of the elastic member in the elastic direction is connected to the surface of the inflation piston. The elastic member has the elastic force to drive the inflation piston to slide in the direction away from the sliding cavity, and the end of the inflation piston tends to protrude from the bottom wall of the sliding cavity. The sliding cavity is connected to the inner cavity of the limiting ring bag.

[0010] By adopting the above technical solution, when the gear plate is embedded in the limiting cavity, the surface of the gear plate abuts against the surface of the inflatable piston, and the inflatable piston slides toward the direction close to the sliding cavity under the pressure of the gear plate, the air pressure in the sliding cavity increases, and the sliding cavity is connected to the inner cavity of the limiting ring bag. The air in the sliding cavity enters the inner cavity of the limiting ring bag, and the inner ring of the limiting ring bag is pressurized and expanded and presses against the outer periphery of the gear plate to form a limit, so that the gear plate is not easy to deviate in the sliding cavity, thereby improving the processing accuracy of the gear plate; when the gear plate is out of the limiting cavity, the pressure on the inflatable piston by the gear plate disappears, and the elastic force of the elastic member drives the inflatable piston to slide in the direction away from the sliding cavity, and the end of the inflatable piston protrudes from the inner wall of the limiting cavity, thereby realizing automatic resetting of the inflatable piston.

[0011] Optionally, a buffer surface is provided on the end surface of the inflation piston protruding from the bottom wall of the sliding cavity. The buffer surface is in the shape of a circular arc protrusion and can abut against the surface of the gear plate.

[0012] By adopting the above technical solution, the buffer surface can abut the gear plate surface, and the buffer surface is in the shape of a circular arc convexity, reducing the wear between the gear plate surface and the buffer surface, thereby ensuring the processing quality of the gear plate.

[0013] Optionally, the limiting device also includes a cleaning piston and a transmission member. The bottom wall of the limiting cavity is provided with a cleaning cavity for the cleaning piston to slide. The transmission member is connected between the inflation piston and the cleaning piston. The transmission member can receive power from the inflation piston and drive the cleaning piston to slide.

[0014] By adopting the above technical solution, when the inflatable piston slides on the inner wall of the sliding chamber, the transmission part receives the power of the inflatable piston and drives the cleaning piston to slide. The cleaning piston drives the air in the cleaning chamber into the limiting chamber and impacts the gear plate surface, taking away impurities on the gear plate surface, thereby achieving preliminary cleaning of the gear plate surface.

[0015] Optionally, the transmission member is a transmission gear, and a transmission chamber is provided on the inner wall of the cleaning chamber for the transmission gear to rotate, and the transmission chamber connects the cleaning chamber and the sliding chamber, and a tooth groove 1 is provided on the surface of the cleaning piston for meshing with the transmission gear, and a tooth groove 2 is provided on the surface of the inflation piston for meshing with the transmission gear, and the cleaning piston and the inflation piston are located on both sides of the transmission gear. When the inflation piston slides toward the direction close to the sliding chamber, the transmission gear rotates, driving the cleaning piston to slide toward the direction away from the cleaning chamber.

[0016] By adopting the above technical solution, when the gear plate is embedded in the limiting cavity, the inflatable piston slides toward the sliding cavity under the pressure of the gear plate, the inner wall of the second tooth groove engages the transmission gear, driving the transmission gear to rotate, and the inner wall of the first tooth groove engages the transmission gear, driving the cleaning piston to slide toward the direction away from the cleaning cavity, driving the air in the cleaning cavity into the limiting cavity and impacting the gear plate surface, taking away impurities on the gear plate surface, and realizing automatic cleaning of the gear plate.

[0017] Optionally, a filter is connected to the inner wall of the cleaning chamber, and the filter can filter impurities in the air.

[0018] By adopting the above technical solution, the filter can filter impurities in the air, making it difficult for the impurities to enter the cleaning chamber, thereby ensuring the cleanliness of the cleaning chamber.

[0019] Optionally, a positioning groove for embedding the filter is provided on the inner wall of the cleaning chamber, and the circumferential outer wall of the filter can press against the inner wall of the positioning groove to form a limit.

[0020] By adopting the above technical solution, the circumferential outer wall of the filter is pressed against the inner wall of the positioning groove to form a limit. When the filter needs to be cleaned, the filter is driven out of the positioning groove to realize the separation of the filter and the limit plate, thereby facilitating the cleaning of the filter.

[0021] Optionally, a magnetic component is embedded on the surface of the filter, and the magnetic component can absorb impurities.

[0022] By adopting the above technical solution, the magnetic part is embedded in the surface of the filter screen, and the magnetic part can absorb impurities on the surface of the filter screen, thereby realizing the directional collection of impurities on the surface of the filter screen.

[0023] Optionally, a collection groove for embedding magnetic components is provided on the surface of the filter, and the collection groove can accommodate impurities.

[0024] By adopting the above technical solution, the magnetic member is embedded in the collection tank, and the impurities adsorbed by the magnetic member are accumulated in the collection tank, thereby realizing the collection of the impurities in the collection tank.

[0025] Optionally, the magnetic part is an electromagnet, and an induction switch is embedded in the inner wall of the positioning groove. The induction switch is electrically connected to the electromagnet. When the induction switch abuts against the filter surface and is turned on, the electromagnet is energized and becomes magnetic.

[0026] By adopting the above technical solution, when the filter is removed from the positioning groove, the abutment effect of the filter on the induction switch disappears, the electromagnet is powered off and loses its magnetism, the adsorption force of the electromagnet on impurities disappears, and the impurities accumulate in the collection groove, thereby facilitating the cleaning of impurities in the collection groove.

[0027] In summary, this application includes at least one of the following beneficial technical effects:

[0028] 1. The setting of the limiting ring pocket makes it difficult for the gear plate to deviate during the processing, improves the processing accuracy of the gear plate needle riveting on the gear plate surface, and thus improves the processing quality of the gear plate;

[0029] 2. The arrangement of the inflatable piston and the elastic member causes the inner ring of the limiting ring to expand during pressurization and press against the outer periphery of the gear plate to form a limit, making it difficult for the gear plate to deviate in the sliding cavity, thereby improving the machining accuracy of the gear plate;

[0030] 3. The cleaning piston and transmission parts are set up. The cleaning piston drives the air in the cleaning chamber into the limit chamber and impacts the gear plate surface, taking away impurities on the gear plate surface, thereby achieving preliminary cleaning of the gear plate surface. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a schematic diagram of the overall structure in the embodiment of the present application.

[0032] Figure 2 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the guide cavity.

[0033] Figure 3 It is a partial cross-sectional view in an embodiment of the present application, mainly showing the limiting device.

[0034] Explanation of the accompanying drawings: 1. Base; 2. Turntable; 21. Guide cavity; 3. Limiting device; 31. Limiting plate; 311. Limiting cavity; 312. Sliding cavity; 313. Cleaning cavity; 314. Transmission cavity; 315. Positioning groove; 32. Limiting ring bag; 33. Inflating component; 331. Inflating piston; 3311. Buffer surface; 3312. Tooth groove 2; 332. Elastic part; 34. Cleaning piston; 341. Tooth groove 1; 35. Transmission part; 36. Guide rod; 37. Spring; 4. Filter; 41. Collection tank; 5. Magnetic part; 51. Electromagnet; 6. Induction switch. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-3 This application is described in further detail.

[0036] The embodiment of the present application discloses a gear plate shaft riveting machine. Figure 1 A gear plate shaft riveting machine includes a base 1, a turntable 2 and a plurality of limiting devices 3. The bottom of the base 1 abuts the ground to form a support, the bottom of the turntable 2 is rotatably connected to the top surface of the base 1, and a plurality of limiting devices 3 are connected to the top surface of the turntable 2 at intervals around the axis of the turntable 2. The limiting device 3 is used to limit the gear plate so that the gear plate is not easily offset when the gear plate needle is riveted to the gear plate surface, thereby improving the processing quality of the gear plate.

[0037] Reference Figure 2 and Figure 3 The limiting device 3 includes a limiting plate 31, a limiting ring bag 32, an inflation component 33, a cleaning piston 34, a transmission part 35, two guide rods 36 and two springs 37. The ends of the two guide rods 36 are welded and fixed at both ends of the length direction of the limiting plate 31. A plurality of guide cavities 21 for sliding of the guide rods 36 are opened on the surface of the turntable 2 in a one-to-one correspondence. The sliding direction of the guide rods 36 is parallel to the axis of the turntable 2. One end of the spring 37 in the elastic direction is fixed to the surface of the turntable 2, and the other end of the spring 37 in the elastic direction is fixed to the bottom surface of the limiting plate 31. The spring 37 has an elastic force to drive the limiting plate 31 to slide in the direction close to the turntable 2, and the bottom surface of the limiting plate 31 is pressed against the top surface of the turntable 2 to form a limiting tendency.

[0038] Reference Figure 3 The top surface of the limiting plate 31 is provided with a limiting cavity 311 for accommodating the gear plate. The material of the limiting ring capsule 32 can be rubber or silicone. In the embodiment of the present application, the material of the limiting ring capsule 32 is rubber, which has a certain deformation ability. The outer ring of the limiting ring capsule 32 is fixed on the inner wall of the limiting cavity 311, and the inner ring of the limiting ring capsule 32 can press against the outer periphery of the gear plate to form a limit.

[0039] Reference Figure 3The cam 332 is pressed against the top of the cam 333 to push the cam 333 out of the way and push the cam 333 into the cam 333. The cam 333 is pressed against the top of the cam 333 to push the cam 333 out of the way and push the cam 333 into the cam 333.

[0040] Reference Figure 3 When the gear plate 310 is in the state of being rotated, the gear 310 is in the state of being rotated, and the gear 310 is in the state of being rotated. When the gear plate 310 is in the state of being rotated, the gear plate 310 is in the state of being rotated. When the gear plate 310 is in the state of being rotated, the gear plate 310 is in the state of being rotated.

[0041] Reference Figure 3 The material of the cleaning piston 34 can be rubber or silicone. In the embodiment of the present application, the material of the cleaning piston 34 is rubber, which has a certain deformation ability. The bottom wall of the limiting cavity 311 is provided with a cleaning cavity 313 for the sliding of the cleaning piston 34. The sliding direction of the cleaning piston 34 is parallel to the axis of the turntable 2. The transmission member 35 is connected between the cleaning piston 34 and the inflation piston 331. The transmission member 35 can receive the power of the inflation piston 331 and drive the cleaning piston 34 to slide. The transmission member 35 is a transmission gear. The inner wall of the cleaning cavity 313 near the sliding cavity 312 is provided with a transmission cavity 314 for the transmission gear to rotate. The transmission cavity 314 passes through the inner wall of the cleaning cavity 313 in the direction close to the sliding cavity 312 and is connected to the sliding cavity 312.

[0042] Reference Figure 3The surface of the cleaning piston 34 is provided with a tooth groove 1 341 that meshes with the transmission gear, and the surface of the air-charging piston 331 is provided with a tooth groove 2 3312 that meshes with the transmission gear. The air-charging piston 331 and the cleaning piston 34 are located on both sides of the transmission gear; when the air-charging piston 331 is subjected to the pressure of the gear plate and slides toward the sliding cavity 312, the inner wall of the tooth groove 2 3312 meshes with the tooth surface of the transmission gear, driving the transmission gear to rotate, and the inner wall of the tooth groove 1 341 meshes with the tooth surface of the transmission gear, driving the cleaning piston 34 to slide toward the direction away from the cleaning cavity 313, driving the air in the cleaning cavity 313 to enter the limiting cavity 311 and impact the gear plate surface, taking away impurities on the gear plate surface, thereby realizing automatic cleaning of impurities on the gear plate surface.

[0043] Reference Figure 3 The inner wall of the cleaning chamber 313 is connected to the filter 4, which can filter impurities in the air. The inner wall of the cleaning chamber 313 is provided with a positioning groove 315 for the filter 4 to be embedded. The circumferential outer wall of the filter 4 can be pressed against the inner wall of the positioning groove 315 to form a limit. When the filter 4 needs to be cleaned, the filter 4 is driven out of the positioning groove 315 to realize the separation of the filter 4 and the limiting plate 31, thereby facilitating the cleaning of the filter 4.

[0044] Reference Figure 3 , a magnetic part 5 is embedded in the surface of the filter screen 4, and the magnetic part 5 can absorb impurities on the surface of the filter screen 4. A collecting groove 41 for the magnetic part 5 to be embedded is opened on the surface of the filter screen 4, and the collecting groove 41 can accommodate impurities. The magnetic part 5 is an electromagnet 51, and an induction switch 6 is embedded in the inner wall of the positioning groove 315. The induction switch 6 is electrically connected to the electromagnet 51. When the induction switch 6 is pressed against the surface of the filter screen 4 and turned on, the electromagnet 51 is energized and has magnetism, thereby realizing the directional opening of the magnetism of the electromagnet 51; when it is necessary to clean the impurities in the collecting groove 41, the filter screen 4 is driven out of the positioning groove 315, the abutment effect of the induction switch 6 and the electromagnet 51 disappears, the electromagnet 51 is powered off and loses its magnetism, so that the adsorption effect of the electromagnet 51 on the impurities disappears, thereby facilitating the directional cleaning of the impurities in the collecting groove 41.

[0045] The implementation principle of a gear plate shaft riveting machine in an embodiment of the present application is: when the gear plate is embedded in the limiting cavity 311, the inner ring of the limiting ring capsule 32 presses against the outer periphery of the gear plate to form a limit, so that the gear plate is not easily offset during the processing, thereby improving the processing accuracy of the gear plate needle riveting on the gear plate surface, thereby improving the processing quality of the gear plate.

[0046] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A gear plate shaft riveting machine, characterized by: The invention comprises a base (1), a turntable (2) and a plurality of limiting devices (3), wherein the turntable (2) is rotatably connected to the surface of the base (1), and the plurality of limiting devices (3) are spaced around the axis of the turntable (2) and connected to the surface of the turntable (2), wherein the limiting device (3) comprises a limiting plate (31) and a limiting ring capsule (32), wherein the limiting plate (31) is connected to the surface of the turntable (2), and a limiting cavity (311) for embedding a gear plate is provided on the surface of the limiting plate (311), and an outer ring of the limiting ring capsule (32) is connected to the inner wall of the limiting cavity (311), and an inner ring of the limiting ring capsule (32) can press against the outer periphery of the gear plate to form a limit.

2. The gear plate shaft riveting machine according to claim 1, characterized in that: The limiting device (3) also includes an inflation component (33), and the inflation component (33) includes an inflation piston (331) and an elastic member (332). The bottom wall of the limiting cavity (311) is provided with a sliding cavity (312) for the inflation piston (331) to slide. The sliding direction of the inflation piston (331) is parallel to the axis of the turntable (2). One end of the elastic member (332) in the elastic direction is connected to the bottom wall of the sliding cavity (312), and the other end of the elastic member (332) in the elastic direction is connected to the surface of the inflation piston (331). The elastic member (332) has an elastic force that drives the inflation piston (331) to slide in a direction away from the sliding cavity (312), and the end of the inflation piston (331) tends to protrude from the bottom wall of the sliding cavity (312). The sliding cavity (312) is connected to the inner cavity of the limiting ring bag (32).

3. The gear plate shaft riveting machine according to claim 2, characterized in that: The end surface of the inflation piston (331) protruding from the bottom wall of the sliding cavity (312) is provided with a buffer surface (3311), and the buffer surface (3311) is in the shape of a circular arc protrusion, and the buffer surface (3311) can abut against the gear plate surface.

4. The gear plate shaft riveting machine according to claim 2, characterized in that: The limiting device (3) further comprises a cleaning piston (34) and a transmission member (35); a cleaning cavity (313) for the cleaning piston (34) to slide is provided on the bottom wall of the limiting cavity (311); the transmission member (35) is connected between the charging piston (331) and the cleaning piston (34); the transmission member (35) is capable of receiving power from the charging piston (331) and driving the cleaning piston (34) to slide.

5. The gear plate shaft riveting machine according to claim 4, characterized in that: The transmission member (35) is a transmission gear. The inner wall of the cleaning chamber (313) is provided with a transmission chamber (314) for the transmission gear to rotate. The transmission chamber (314) is connected to the cleaning chamber (313) and the sliding chamber (312). The surface of the cleaning piston (34) is provided with a tooth groove (341) that meshes with the transmission gear. The surface of the inflation piston (331) is provided with a tooth groove (3312) that meshes with the transmission gear. The cleaning piston (34) and the inflation piston (331) are located on both sides of the transmission gear. When the inflation piston (331) slides toward the direction close to the sliding chamber (312), the transmission gear rotates, driving the cleaning piston (34) to slide toward the direction away from the cleaning chamber (313).

6. The gear plate shaft riveting machine according to claim 4, characterized in that: The inner wall of the cleaning chamber (313) is connected to a filter (4), and the filter (4) can filter impurities in the air.

7. The gear plate shaft riveting machine according to claim 6, characterized in that: The inner wall of the cleaning chamber (313) is provided with a positioning groove (315) for the filter screen (4) to be embedded, and the circumferential outer wall of the filter screen (4) can press against the inner wall of the positioning groove (315) to form a limit.

8. The gear plate shaft riveting machine according to claim 7, characterized in that: A magnetic part (5) is embedded on the surface of the filter screen (4), and the magnetic part (5) is capable of absorbing impurities.

9. The gear plate shaft riveting machine according to claim 8, characterized in that: A collecting groove (41) for embedding the magnetic member (5) is provided on the surface of the filter screen (4), and the collecting groove (41) can accommodate impurities.

10. The gear plate shaft riveting machine according to claim 9, characterized in that: The magnetic member (5) is an electromagnet (51), and an induction switch (6) is embedded in the inner wall of the positioning groove (315). The induction switch (6) is electrically connected to the electromagnet (51). When the induction switch (6) abuts against the surface of the filter (4) and is turned on, the electromagnet (51) is energized and has magnetism.

Citation Information

Patent Citations

  • Automatic riveting device for gear plate needles of stepping motor

    CN211101177U