Inductor pin cutting transporter

Abstract

The utility model relates to the technical field of inductor production, in particular to an inductor pin cutting transporter. The inductor pin cutting transporter comprises a pin cutting device, a transporting manipulator, a conveying device and a positioning device, the pin cutting device comprises an inductor base and a cutter, an inductor groove and a cutter groove are formed in the inductor base, and a pin channel is arranged between the inductor groove and the cutter groove for connection; the positioning device is arranged beside the pin cutting device; the positioning device compresses the inductor; the cutter cuts off the pins in the cutter groove; the carrying manipulator is arranged beside the foot cutting device; the conveying device is arranged beside the pin cutting device; and the carrying manipulator transfers the inductor in the inductor groove to the conveying device. The pin cutting device is used for cutting pins, the positioning device is used for fixing inductors, and the carrying mechanical arm transfers the cut inductors to the conveying device. And the conveying device is beneficial for improving the flexibility of subsequent layout. The cutter and the cutter groove are matched to thoroughly cut off the pins, and the pin channel can prevent the pins from deforming.

Description

Technical Field

[0001] The utility model relates to the technical field of inductor production, in particular to an inductor pin cutting and transporting machine. Background Art

[0002] During inductor production, the coil's leads need to be cut to the designed length before being transferred to other workstations for further processing. This is typically done using lead-cutting equipment. However, due to the lack of pin limits on some equipment and the soft nature of the coil's conductors, the cutting process can cause the leads to warp and bend.

[0003] For example, Chinese patent application number CN202220194517.9 describes a pin-cutting mechanism for special-shaped pins of a magnetic bar inductor. Two cutting knives automatically cut the pins at each end of the magnetic bar inductor. When the cutters cut downward, the pins may bend, causing the pins to bend. Utility Model Content

[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide an inductive pin cutting and handling machine that can limit the cut pins to prevent them from deformation during cutting, thereby overcoming the shortcomings of the prior art.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] The present application provides an inductive pin cutting and handling machine, comprising a pin cutting device, a handling manipulator, a conveying device, and a positioning device;

[0007] The pin cutting device includes an inductor seat and a cutter. The inductor seat is provided with an inductor slot and a cutter slot. A pin channel is provided between the inductor slot and the cutter slot to connect them. The inductor is placed in the inductor slot.

[0008] The positioning device is arranged beside the pin cutting device; the first pressing block of the positioning device presses the inductor, and the pin of the inductor extends into the cutting groove; the cutter moves in the cutting groove and cuts off the pin;

[0009] The handling robot is arranged beside the foot cutting device;

[0010] The conveying device is arranged beside the pin cutting device; the conveying device includes a conveying track and a conveying jig arranged on the conveying track; the transporting robot transfers the inductance in the inductor slot to the conveying jig.

[0011] Preferably, a discharge port is provided at the end of the cutting groove, and a recovery box is provided below the discharge port.

[0012] Preferably, the positioning device further includes a first cylinder and a first mounting bracket; the first mounting bracket is arranged at the output end of the first cylinder, and the first pressing block is arranged on the first mounting bracket; the first cylinder drives the first mounting bracket to rotate and lift.

[0013] Preferably, a cover plate is provided on the cutting groove, and a sensor for sensing the material is provided on the inductive seat.

[0014] Preferably, the conveying jig includes a first clamp, a first clamp seat, a positioning fork, and a positioning wheel; the first clamp and the positioning fork are arranged on the first clamp seat, and the positioning wheel can be clamped on the positioning fork.

[0015] Preferably, a spring column is provided on the clamping head of the first clamp, and the clamping structure between the two clamping heads is larger inside and smaller outside.

[0016] Preferably, the conveying device further includes a synchronous wheel and a belt sleeved on the synchronous wheel, the conveying jig is connected to the belt, and the belt drives the conveying jig to move on the annular conveying track.

[0017] Preferably, the handling robot includes an X module, a Y module, a Z module, and a transfer fixture, the Y module is arranged on the X module, the Z module is arranged on the Y module, and the transfer fixture is arranged on the Z module.

[0018] Preferably, a groove wall of the inductor groove is provided with an avoidance opening, and the transfer fixture clamps the inductor at the avoidance opening.

[0019] This utility model offers significant advantages and benefits over existing technologies. Specifically, as can be seen from the above technical solution, the cutting device is used to cut the leads, the positioning device is used to fix the inductor during cutting, and the handling robot is used to load the inductor and / or transfer the cut inductor to the conveyor. Various devices for completing subsequent processes can be installed beside the conveyor, helping to increase layout flexibility and improve production efficiency.

[0020] When cutting an inductor, the inductor is placed in the inductor slot; the inductor pins extend through the pin channel into the cutter slot; the first clamping block compresses the inductor to prevent it from loosening; and the cutter moves within the cutter slot, severing the pins. The cutter and cutter slot work together to completely sever the pins, while the pin channel prevents pin deformation. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0022] Figure 2 It is a schematic diagram of a pin cutting device according to an embodiment of the present invention.

[0023] Figure 3 It is a schematic diagram of a conveying device according to an embodiment of the present utility model.

[0024] Figure 4 It is a schematic diagram of a portion of a conveying device according to an embodiment of the present invention.

[0025] Figure 5 It is a schematic diagram of a handling robot according to an embodiment of the present invention.

[0026] Description of the accompanying drawings:

[0027] 10. Pin cutting device; 11. Inductor seat; 12. Inductor slot; 13. Pin channel; 14. Cutter slot; 15. Cover plate; 16. Discharge port; 17. Sensor; 18. Recovery box; 19. Avoidance port; 110. Cutter; 111. Second cylinder; 20. Positioning device; 21. First cylinder; 22. First mounting bracket; 23. First pressing block; 30. Handling robot; 31. X module; 32. Y module; 33. Z module; 34. Transfer fixture; 40. Conveying device; 41. Conveying track; 42. Synchronous pulley; 43. Belt; 50. Conveying fixture; 51. First fixture; 52. First fixture seat; 53. Positioning fork; 54. Third cylinder; 55. Positioning wheel; 56. Spring column; 57. Chuck; 60. Inductor; 61. Pin. DETAILED DESCRIPTION

[0028] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.

[0029] Please refer to Figures 1 to 5 As shown, it shows the specific structure of the preferred embodiment of the present utility model, which is an inductive pin cutting and transporting machine.

[0030] Among them, the first clamping block 23 presses the inductor 60 to prevent the inductor 60 from loosening and ensure cutting accuracy; the pin 61 of the inductor 60 extends from the pin channel 13 into the cutting groove 14, and the pin channel 13 can prevent the pin 61 from being deformed during cutting; the cutter 110 moves in the cutting groove 14 to ensure that the pin 61 is completely cut off.

[0031] The present application provides an inductor pin cutting and handling machine, comprising a pin cutting device 10, a handling robot 30, a conveying device 40, and a positioning device 20; the pin cutting device 10 comprises an inductor seat 11 and a cutter 110, and the inductor seat 11 is provided with an inductor slot 12 and a cutter slot 14; a pin channel 13 is provided between the inductor slot 12 and the cutter slot 14 to connect; the inductor 60 is placed in the inductor slot 12; the positioning device 20 is arranged on the side of the pin cutting device 10; the first pressing block 23 of the positioning device 20 presses the inductor 60, and the pin of the inductor 60 extends into the cutter slot 14; the cutter 110 moves in the cutter slot 14 and cuts off the pin; the handling robot 30 is arranged on the side of the pin cutting device 10; the conveying device 40 is arranged on the side of the pin cutting device 10; the conveying device 40 comprises a conveying track 41, and a conveying jig 50 arranged on the conveying track 41; the handling robot 30 transfers the inductor 60 in the inductor slot 12 to the conveying jig 50. The pin channel 13 is adapted to the size of the pin, and the pin channel 13 can shape and limit the pin to prevent it from being deformed during cutting.

[0032] In this embodiment, the pin cutting device 10 is used to trim the leads; the positioning device 20 is used to fix the inductor during cutting, preventing displacement and ensuring cutting accuracy; and the handling robot 30 is used to transfer the cut inductor 60 to the conveyor device 40, improving transfer efficiency. The conveyor device 40 can be flanked by various devices for completing subsequent processes, such as soldering equipment and lead shaping and bending equipment. As can be seen, the conveyor device 40 helps improve layout flexibility and enhance production efficiency.

[0033] The pin cutting process is as follows: 1. The vibrating material rail transports the inductor 60 to the side of the inductor seat 11. The handling robot 30 loads the inductor 60 into the inductor slot 12. The first pressing block 23 of the positioning device 20 presses the inductor 60 against the inductor slot 12. 2. The pins of the inductor 60 extend from the pin channel 13 into the cutting groove 14. 3. The second cylinder 111 drives the cutter 110 to move, and the excess pins in the cutting groove 14 are removed. 4. After the inductor 60 pins are cut, the handling robot 30 transfers the cut inductor 60 to the conveying jig 50. This seamless process helps improve production efficiency.

[0034] Preferably, a discharge port 16 is provided at the end of the cutting groove 14, and a recycling box 18 is provided below the discharge port 16. The waste material cut by the pin will be pushed to the discharge port 16 by the cutter 110 and then fall into the recycling box 18. This structure for recycling waste material is very clever.

[0035] Preferably, the positioning device 20 further includes a first cylinder 21 and a first mounting bracket 22. The first mounting bracket 22 is disposed at the output end of the first cylinder 21, and a first pressing block 23 is disposed on the first mounting bracket 22. The first cylinder 21 drives the first mounting bracket 22 to rotate and elevate. The output end of the first cylinder 21 is retractable and rotatable. The operation of the first cylinder 21 causes the first mounting bracket 22 to rotate, and the first pressing block 23 on the first mounting bracket 22 then presses against the inductor 60. This design provides a retractable position while also securing the inductor 60, resulting in a clever structure.

[0036] Preferably, a cover plate 15 is provided on the cutting groove 14, and a sensor 17 for sensing the material is provided on the inductor base 11. The cover plate 15 prevents the cutter 110 from deviating and ensures the movement accuracy of the cutter 110. The sensor 17 is preferably a photoelectric sensor 17 that can determine whether material is present, facilitating subsequent processing.

[0037] Preferably, the conveying jig 50 includes a first clamp 51, a first clamp seat 52, a positioning fork 53, and a positioning wheel 55. The first clamp 51 and the positioning fork 53 are mounted on the first clamp seat 52, and the positioning wheel 55 can be locked to the positioning fork 53. The positioning wheel 55 is driven up and down by a third cylinder 54. The positioning wheel 55 is locked to the positioning fork 53, thus securing the entire conveying jig 50 and facilitating subsequent processing of the inductor 60 on the first clamp 51. The combination of the positioning fork 53 and the positioning wheel 55 reduces the difficulty of positioning and makes the process more efficient.

[0038] Preferably, the clamping heads 57 of the first clamp 51 are provided with spring posts 56, and the clamping structure between the two clamping heads 57 is larger inside and smaller outside. The first clamp 51 is closed together by the elastic force of the spring posts 56. The larger inside and smaller outside clamping structure can fully adapt to the structural shape of the inductor 60 and prevent the inductor 60 from loosening.

[0039] Preferably, the conveying device 40 also includes a synchronous wheel 42 and a belt 43 mounted on the synchronous wheel 42. The conveying jig 50 is connected to the belt 43, and the belt 43 drives the conveying jig 50 to move on the annular conveying track 41. The conveying track 41 in this embodiment is annular, which helps to set various subsequent devices on the periphery of the conveying track 41 to improve processing efficiency. The synchronous wheel 42 is driven by a servo motor. The belt 43 drives the conveying jig 50 to move on the conveying track 41.

[0040] Preferably, the handling robot 30 includes an X-module 31, a Y-module 32, a Z-module 33, and a transfer fixture 34. The Y-module 32 is mounted on the X-module 31, the Z-module 33 is mounted on the Y-module 32, and the transfer fixture 34 is mounted on the Z-module 33. The coordination of the X-module 31, the Y-module 32, and the Z-module 33 allows the transfer fixture 34 to move in the X, Y, and Z directions, providing great flexibility.

[0041] Preferably, a clearance opening 19 is provided on the wall of the inductor slot 12, and the transfer fixture 34 clamps the inductor 60 at the clearance opening 19. The design of the clearance opening 19 facilitates the transfer fixture 34 to clamp the inductor 60 with good accuracy.

[0042] In summary, the key point of the design of the present invention is that the cutting device 10, the handling robot 30, the conveying device 40, and the positioning device 20 work together to achieve the cutting, positioning, transfer, and conveying processes of the inductor 60. The process is closely connected, which helps to improve the flexibility of the layout and improve the efficiency of production. The cutter 110 and the cutter groove 14 can completely cut the pins, and the pin channel 13 can prevent the pins from deforming.

[0043] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. An inductive lead cutting and transporting machine, characterized in that: It includes a cutting device, a handling manipulator, a conveying device, and a positioning device; The pin cutting device includes an inductor seat and a cutter. The inductor seat is provided with an inductor slot and a cutter slot. A pin channel is provided between the inductor slot and the cutter slot to connect them. The inductor is placed in the inductor slot. The positioning device is arranged beside the pin cutting device; the first pressing block of the positioning device presses the inductor, and the pin of the inductor extends into the cutting groove; The cutter moves in the cutter groove and cuts off the pin; The handling robot is arranged beside the foot cutting device; The conveying device is arranged beside the pin cutting device; the conveying device includes a conveying track and a conveying jig arranged on the conveying track; the transporting robot transfers the inductance in the inductor slot to the conveying jig.

2. The inductive pin cutting and transporting machine according to claim 1, characterized in that: A discharge port is provided at the end of the cutting groove, and a recovery box is provided below the discharge port.

3. The inductive lead cutting and transporting machine according to claim 1, characterized in that: The positioning device also includes a first cylinder and a first mounting frame; the first mounting frame is arranged at the output end of the first cylinder, and the first pressing block is arranged on the first mounting frame; the first cylinder drives the first mounting frame to rotate and lift.

4. The inductive lead cutting and transporting machine according to claim 1, characterized in that: A cover plate is provided on the cutting groove, and a sensor for sensing materials is provided on the inductive seat.

5. The inductive lead cutting and transporting machine according to claim 1, characterized in that: The conveying fixture includes a first clamp, a first clamp seat, a positioning fork, and a positioning wheel; the first clamp and the positioning fork are arranged on the first clamp seat, and the positioning wheel can be clamped on the positioning fork.

6. The inductive pin cutting and transporting machine according to claim 5, characterized in that: A spring column is provided on the clamping head of the first clamp, and the clamping structure between the two clamping heads is larger inside and smaller outside.

7. The inductive leg cutting and transporting machine according to claim 1, 5 or 6, characterized in that: The conveying device also includes a synchronous wheel and a belt sleeved on the synchronous wheel. The conveying jig is connected to the belt, and the belt drives the conveying jig to move on the annular conveying track.

8. The inductive lead cutting and transporting machine according to claim 1, characterized in that: The handling robot includes an X module, a Y module, a Z module, and a transfer fixture. The Y module is set on the X module, the Z module is set on the Y module, and the transfer fixture is set on the Z module.

9. The inductive lead cutting and transporting machine according to claim 8, characterized in that: A clearance opening is provided on the wall of the inductor slot, and a transfer fixture clamps the inductor at the clearance opening.

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