Grinding and polishing machine
Through the automated material rack and polishing table assembly, combined with the vacuum adsorption head and correction device, the problems of low manual operation efficiency and inconsistent quality in existing grinding and polishing machines are solved, and efficient and low-cost glass processing is achieved.
Patent Information
- Application Number
- CN202422711340.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-07
AI Technical Summary
Existing grinding and polishing machines require manual loading and unloading and replacement of consumables during the processing process, resulting in low production efficiency, high costs, inconsistent quality, and the risk of improper manual operation.
The machine uses automated material rack workbench components and polishing workbench components, and realizes automatic loading and unloading of glass workpieces and replacement of consumables through drive components. It is combined with vacuum adsorption heads and correction devices to ensure positioning accuracy and reduce manual intervention.
It improves processing efficiency, reduces costs, ensures consistency and standardization of processing quality, and reduces errors and waste caused by manual operations.
Smart Images

Figure CN223395019U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of grinding and polishing, and in particular relates to a polishing device. Background Art
[0002] The rapid development of the 3C industry has led to the development of the glass industry. Smart devices are widely used in display screens, and the display screens are mostly made of glass sheets. Taking smartphones as an example, the front and back covers of mainstream high-end mobile phones are mostly made of glass. During the processing of mobile phone covers, existing grinding and polishing machines still need to stop and operate during the loading and unloading and replacement of consumables during the processing process, and rely on manual replacement. As a result, existing grinding and polishing machines have the following problems:
[0003] First, due to the lack of manual loading, the loading frequency is high, and since the glass after unloading and collection still needs to be manually organized and transported, it not only reduces the processing efficiency, but also leads to high labor costs and high labor intensity. Secondly, manual operation is subjective, and the operating methods and strengths of different operators may vary, thus affecting the processing quality and consistency of the product. Finally, manual replacement of consumables takes a long time and requires downtime, which not only reduces production efficiency, but also may cause the consumables to not be clamped. Utility Model Content
[0004] The technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background technology and provide a grinding and polishing machine with high automation, high production efficiency and good processing quality.
[0005] In order to solve the above technical problems, the technical solutions proposed by the present invention are as follows:
[0006] A grinding and polishing machine includes a work table, on which are provided a material rack work table assembly for storing glass workpieces and a polishing work table assembly for polishing the glass workpieces. A gantry beam column is also provided above the work table, on which are provided a polishing spindle assembly for polishing the glass workpieces and a material changing assembly for loading and unloading the glass workpieces between the material rack work table assembly and the polishing work table assembly.
[0007] In the above-mentioned grinding and polishing machine, preferably, the material rack worktable assembly is movably arranged on the worktable surface by a first driving assembly for driving the material rack worktable assembly to move closer to or away from the bottom of the gantry beam column, and the polishing worktable assembly is movably arranged on the worktable surface by a second driving assembly for driving the polishing worktable assembly to move closer to or away from the bottom of the gantry beam column. The first driving assembly is used to drive the material rack worktable assembly to move to the bottom of the material changing assembly of the gantry beam column, and cooperate with the material changing assembly to realize loading and unloading of materials. The second driving assembly is used to drive the polishing worktable assembly to move to the bottom of the material changing assembly of the gantry beam column, and cooperate with the material changing assembly to load materials onto the polishing worktable assembly, and then drive it to the bottom of the polishing spindle assembly of the gantry beam column to perform polishing work, and finally drive it to the bottom of the material changing assembly of the gantry beam column to cooperate with the material changing assembly to unload materials.
[0008] In the above-mentioned grinding and polishing machine, preferably, a first linear guide pair perpendicular to the gantry crossbeam column is laid on the work surface, the first drive assembly includes a first linear drive source, and the second drive assembly includes a second linear drive source. The material rack workbench assembly and the polishing workbench assembly are slidably arranged on the first linear guide pair through the first linear drive source and the second linear drive source respectively. The first linear drive source is used to drive the polishing workbench assembly, and the second linear drive source is used to drive the material rack workbench assembly, so that the polishing workbench assembly and the material rack workbench assembly can move separately on the first linear guide pair. The structural form of the above-mentioned first linear drive source and the second linear drive source can be not limited, for example, an electric screw rod can be used.
[0009] In the above-mentioned grinding and polishing machine, preferably, the gantry beam column includes a beam plate, the polishing spindle assembly and the material changing assembly are respectively arranged on the front and rear faces of the beam plate, the polishing spindle assembly is arranged on the beam plate through a third drive assembly for driving the polishing spindle assembly to move horizontally and up and down relative to the beam plate, and the material changing assembly is arranged on the beam plate through a fourth drive assembly for driving the material changing assembly to move horizontally and up and down relative to the beam plate.
[0010] In the above-mentioned grinding and polishing machine, preferably, the polishing spindle assembly includes a polishing slide and a polishing spindle, the material changing assembly includes a material changing slide and a material changing gripper, a horizontally arranged second linear guide pair is affixed to the front and rear surfaces of the crossbeam plate, the third drive assembly includes a third linear drive source and a third Z-axis drive source, the fourth drive assembly includes a fourth linear drive source and a fourth Z-axis drive source, the polishing spindle is slidable up and down on the polishing slide through the third Z-axis drive source, the material changing gripper is slidable up and down on the material changing slide through the fourth Z-axis drive source, the polishing slide and the material changing slide are slidably arranged on the second linear guide pair through the third linear drive source and the fourth linear drive source respectively. The polishing slide is slidably mounted on the second linear guide pair. A third linear drive source drives the polishing slide to move horizontally along the second linear guide pair, driving the polishing spindle to move horizontally. A third Z-axis drive source provided on the polishing slide enables longitudinal movement of the polishing spindle. A refueling slide is slidably mounted on the second linear guide pair on the other side of the crossbeam. A fourth linear drive source drives the refueling slide to move horizontally along the second linear guide pair, driving the refueling gripper to move horizontally. A fourth Z-axis drive source provided on the refueling slide enables longitudinal movement of the refueling gripper. The structural form of the aforementioned third linear drive source, third Z-axis drive source, fourth linear drive source, and fourth Z-axis drive source may be any type of structure, such as using an electric screw.
[0011] In the utility model, a scheme is adopted in which the material rack workbench assembly and the polishing workbench assembly are slidably arranged under the gantry beam column. The material rack workbench assembly and the polishing workbench assembly are slid to change their positions under the gantry beam column, and cooperate with the polishing spindle assembly and the material changing assembly on the gantry beam column to realize the polishing and loading and unloading functions. The polishing spindle assembly and the material changing assembly on the gantry beam column can both move up and down for working or avoiding positions, and can also move horizontally to adjust the position for better loading and unloading or replacing consumables.
[0012] In the aforementioned grinding and polishing machine, the material reloading gripper preferably includes a material reloading shaft and a vacuum suction head, wherein the vacuum suction head is rotatably mounted on the material reloading shaft. This arrangement enables the vacuum suction head to pick up a vertically placed glass workpiece during loading and unloading, and then to rotate the workpiece to place it horizontally on the polishing table assembly, thereby accommodating various working angles and providing high flexibility.
[0013] In the aforementioned grinding and polishing machine, preferably, the polishing table assembly is provided with a consumables replacement assembly for replacing consumables on the polishing spindle assembly. The consumables replacement assembly can automatically replace consumables in conjunction with the polishing spindle without manual intervention, thereby reducing downtime caused by consumables replacement, improving overall polishing efficiency, and avoiding the situation where consumables are not clamped properly due to manual operation.
[0014] In the aforementioned grinding and polishing machine, the polishing table assembly is preferably provided with a calibration device for positioning the glass workpiece, and the calibration device is provided with a vacuum suction member for adsorbing the glass workpiece. The calibration device clamps the glass workpiece in the correct position by tightening a cylinder, ensuring the positioning accuracy of the glass workpiece during the polishing process. The vacuum suction member also applies vacuum to securely adsorb the glass workpiece to the calibration device, preventing machining errors caused by displacement of the glass workpiece during machining and improving machining quality.
[0015] In the above-mentioned grinding and polishing machine, preferably, the material rack workbench assembly includes a water tank and a material silo, and the material silo is disposed in the water tank so as to be movable up and down. With this arrangement, the material silo in the water tank can be moved upward to expose the glass workpiece to the water surface, and cooperate with the material changing assembly on the gantry beam column to suck and place the glass workpiece.
[0016] In the above-mentioned grinding and polishing machine, preferably, the grinding and polishing machine further includes a grinding liquid barrel component for filtering the cutting waste liquid generated during the grinding and polishing process and a spindle cooler for cooling the polishing spindle assembly.
[0017] Compared with the prior art, the advantages of the present invention are:
[0018] The grinding and polishing machine of the present invention reduces the frequency of manual loading and unloading, ensures the continuity of the processing through a continuous and stable loading and unloading process, thereby improving the overall processing efficiency. Secondly, since it reduces dependence on manpower, it reduces the cost generated by manual operation, and also reduces the material waste caused by improper manual operation, and reduces the workers' physical labor and interference from human factors, ensuring consistency and standardization in the processing process, thereby improving the processing quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0020] Figure 1 Schematic diagram of the overall structure of the grinding and polishing machine;
[0021] Figure 2 It is a partial structural diagram of a grinding and polishing machine;
[0022] Figure 3 This is a schematic diagram of the lower box and work surface structure of the grinding and polishing machine;
[0023] Figure 4 This is a schematic diagram of the gantry beam and column structure of the grinding and polishing machine;
[0024] Figure 5 This is a schematic diagram of the gantry beam and column structure of the grinding and polishing machine from another perspective;
[0025] Figure 6 This is a schematic diagram of the upper shell structure of the grinding and polishing machine.
[0026] Legend
[0027] 1. Work surface; 2. Gantry crossbeam column; 3. Lower box; 4. Upper shell; 5. Grinding liquid barrel component; 6. Spindle cooler; 11. Material rack workbench assembly; 12. Polishing workbench assembly; 13. First linear guide pair; 14. First drive assembly; 15. Second drive assembly; 16. Foot cup; 21. Polishing spindle assembly; 22. Material change assembly; 23. Crossbeam plate; 24. Column; 25. Second linear guide pair; 26. Third drive assembly; 2 7. Fourth drive assembly; 41. Side door; 42. Observation door; 43. Control panel; 44. Three-color alarm light; 111. Water tank; 112. Material silo; 121. Consumable material replacement assembly; 122. Correction device; 211. Polishing slide; 212. Polishing spindle; 221. Material replacement slide; 222. Material replacement gripper; 261. Third linear drive source; 262. Third Z-axis drive source; 271. Fourth linear drive source; 272. Fourth Z-axis drive source. DETAILED DESCRIPTION
[0028] In order to facilitate the understanding of the present invention, the present invention will be described in more comprehensive and detailed manner below in conjunction with the accompanying drawings and preferred embodiments of the specification, but the protection scope of the present invention is not limited to the following specific embodiments.
[0029] It should be noted that when an element is described as being "fixed, fixed, connected or communicated with" another element, it can be directly fixed, fixed, connected or communicated with the other element, or it can be indirectly fixed, fixed, connected or communicated with the other element through other intermediate connectors.
[0030] Unless otherwise defined, all technical terms used hereinafter have the same meanings as those generally understood by those skilled in the art. The technical terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the scope of protection of the present invention.
[0031] Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.
[0032] Example:
[0033] like Figures 1 to 6 As shown, the grinding and polishing machine of this embodiment includes a lower box body 3 and an upper shell body 4. The lower box body 3 is installed on the foot cup 16. A work table 1 and a gantry beam column 2 are provided in the upper shell body 4 on the top surface of the lower box body 3. The work table 1 is provided with a material rack workbench assembly 11 for storing glass workpieces and a polishing workbench assembly 12 for polishing the glass workpieces. A gantry beam column 2 is set above the work table 1. The gantry beam column 2 is provided with a polishing spindle assembly 21 for polishing the glass workpiece and a material changing assembly 22 for loading and unloading the glass workpiece between the material rack workbench assembly 11 and the polishing workbench assembly 12.
[0034] like Figure 3 As shown, in this embodiment, the material rack workbench assembly 11 is movably provided on the work surface 1 through a first driving assembly 14 for driving the material rack workbench assembly 11 to move closer to or away from the bottom of the gantry beam column 2, and the polishing workbench assembly 12 is movably provided on the work surface 1 through a second driving assembly 15 for driving the polishing workbench assembly 12 to move closer to or away from the bottom of the gantry beam column 2.
[0035] Specifically, in this embodiment, a first linear guide pair 13 (along the vertical gantry beam column 2) is laid on the work surface 1. Figure 3The first drive assembly 14 includes a first linear drive source, the second drive assembly 15 includes a second linear drive source, and the material rack worktable assembly 11 and the polishing worktable assembly 12 are slidably arranged on the first linear guide pair 13 through the first linear drive source and the second linear drive source respectively. A pair of first linear guide pairs 13 are laid on both sides of the work table 1, and the material rack worktable assembly 11 and the polishing worktable assembly 12 are arranged on the first linear guide pair 13. The first drive assembly 14 for driving the material rack worktable assembly 11 and the second drive assembly 15 for driving the polishing worktable assembly 12 are laid below the material rack worktable assembly 11 and the polishing worktable assembly 12, and the material rack worktable assembly 11 is arranged behind the polishing worktable assembly 12. This embodiment adopts a method of fixing the gantry beam column 2 in the front-to-back direction, and allowing the material rack worktable assembly 11 and the polishing worktable assembly 12 to slide in the front-to-back direction. Of course, in other embodiments, the material rack worktable assembly 11 and the polishing worktable assembly 12 can be fixedly installed, and the gantry beam column 2 is set on the first linear guide pair 13, and a driving member is set to drive the gantry beam column 2 to move closer to or away from the material rack worktable assembly 11 and the polishing worktable assembly 12.
[0036] like Figure 4 and Figure 5 As shown, in this embodiment, the gantry crossbeam column 2 includes a crossbeam plate 23 (along Figure 4 The polishing spindle assembly 21 and the material changing assembly 22 are respectively arranged on the front and back of the beam plate 23. The polishing spindle assembly 21 is arranged on the front side of the gantry beam column 2 so as to cooperate with the polishing workbench assembly 12. The material changing assembly 22 is arranged on the rear side of the gantry beam column 2 so as to cooperate with the material rack workbench assembly 11. The polishing spindle assembly 21 is arranged on the beam plate 23 through a third drive assembly 26 for driving the polishing spindle assembly 21 to move horizontally and up and down relative to the beam plate 23. The material changing assembly 22 is arranged on the beam plate 23 through a fourth drive assembly 27 for driving the material changing assembly 22 to move horizontally and up and down relative to the beam plate 23.
[0037] Specifically, in this embodiment, the polishing spindle assembly 21 includes a polishing slide 211 and a polishing spindle 212, the material changing assembly 22 includes a material changing slide 221 and a material changing gripper 222, and the front and rear surfaces of the crossbeam plate 23 are both provided with a horizontally arranged second linear guide pair 25 (along Figure 4The third drive assembly 26 includes a third linear drive source 261 and a third Z-axis drive source 262, and the fourth drive assembly 27 includes a fourth linear drive source 271 and a fourth Z-axis drive source 272. The polishing spindle 212 is slidably mounted on the polishing slide 211 via the third Z-axis drive source 262. The material change gripper 222 is slidably mounted on the material change slide 221 via the fourth Z-axis drive source 272. The polishing slide 211 and the material change slide 221 are slidably mounted on the second linear guide rail pair 25 via the third linear drive source 261 and the fourth linear drive source 271, respectively. In this embodiment, the fourth linear drive source 271 can be identical to the third linear drive source 261, and the fourth Z-axis drive source 272 can be identical to the third Z-axis drive source 262, and they are symmetrically arranged on the front and rear surfaces of the crossbeam plate 23. The third linear drive source 261 and the fourth linear drive source 271 can be ball screw pairs.
[0038] In this embodiment, the material-changing gripper 222 includes a material-changing shaft and a vacuum adsorption head, and the vacuum adsorption head is rotatably disposed on the material-changing shaft.
[0039] In this embodiment, the polishing table assembly 12 is provided with a consumables replacement assembly 121 for replacing consumables on the polishing spindle assembly 21. In this embodiment, the specific structural form of the consumables replacement assembly 121 is not limited, and an existing conventional device can be used, such as an HSK tool broach replacement consumable.
[0040] In this embodiment, a correction device 122 for positioning the glass workpiece is provided on the polishing table assembly 12 , and a vacuum adsorption component for adsorbing the glass workpiece is provided on the correction device 122 .
[0041] In this embodiment, the material rack workbench assembly 11 includes a water tank 111 and a material bin 112 . The material bin 112 is arranged in the water tank 111 so as to be movable up and down.
[0042] In this embodiment, the grinding and polishing machine further includes a grinding liquid barrel component 5 for filtering the cutting waste liquid generated during the grinding and polishing process, and a spindle cooler 6 for cooling the polishing spindle assembly 21 .
[0043] like Figure 6 As shown, in this embodiment, the upper shell 4 includes side doors 41, an observation door 42, a control panel 43, and a three-color alarm light 44. The side doors 41 are arranged on both sides of the upper shell 4 to facilitate later maintenance and inspection. The observation door 42 is arranged at the front and back of the upper shell 4 to view the processing and loading and unloading conditions. The control panel 43 is installed in the front of the upper shell 4 to control the processing of glass workpieces. The three-color alarm light 44 is installed on the top surface of the upper shell 4 to display the daily operation status of the machine.
[0044] The grinding and polishing machine of this embodiment can adopt the following working method: the glass workpiece to be processed is placed vertically in the material bin 112 of the water tank 111, first, the material rack workbench assembly 11 moves to the bottom of the material changing assembly 22, the cylinder in the water tank 111 rises, driving the material bin 112 inside to rise, the material changing gripper 222 of the material changing assembly 22 descends, and the glass workpiece to be processed in the material bin 112 is sucked by the vacuum adsorption head of the material changing gripper 222. After the glass workpiece is taken out, the material bin 112 descends, the material changing gripper 222 rises, and then the polishing workbench assembly 12 moves to the bottom of the material changing assembly 22, the material changing gripper 222 descends, and the motor drives the vacuum adsorption head to rotate, and the glass workpiece is rotated to be horizontal and falls into the correction device 122, and the material changing gripper 222 rises and returns to its initial position. The correction device 122 first clamps the glass workpiece in the correct position by tightening the cylinder, and then uses the vacuum suction part to draw vacuum so that the glass workpiece is firmly adsorbed on the correction device 122. After the correction device 122 is fully clamped and fixed, the polishing table assembly 12 moves to the bottom of the polishing spindle assembly 21, and the polishing spindle 212 descends to process the glass workpiece. After the glass workpiece is fully processed, the polishing spindle 212 rises, the polishing table assembly 12 moves to the bottom of the material changing assembly 22, the correction device 122 extends the cylinder and releases the vacuum, the material changing gripper 222 descends, and the motor drives the vacuum suction head to rotate, adsorbing the glass workpiece and then rising. The material rack worktable assembly 11 moves to the bottom of the material changing assembly 22, and the material changing gripper 222 descends to place the glass workpiece into the water tank 111.
[0045] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A grinding and polishing machine, characterized in that: The invention comprises a work surface (1), wherein a material rack work table assembly (11) for storing glass workpieces and a polishing work table assembly (12) for polishing the glass workpieces are provided on the work surface (1); a gantry crossbeam column (2) is also provided above the work surface (1); a polishing spindle assembly (21) for polishing the glass workpieces and a material changing assembly (22) for loading and unloading the glass workpieces between the material rack work table assembly (11) and the polishing work table assembly (12) are provided on the gantry crossbeam column (2).
2. The grinding and polishing machine according to claim 1, characterized in that: The material rack workbench assembly (11) is movably arranged on the work surface (1) through a first driving assembly (14) for driving the material rack workbench assembly (11) to move toward or away from the bottom of the gantry beam column (2), and the polishing workbench assembly (12) is movably arranged on the work surface (1) through a second driving assembly (15) for driving the polishing workbench assembly (12) to move toward or away from the bottom of the gantry beam column (2).
3. The grinding and polishing machine according to claim 2, characterized in that: A first linear guide pair (13) perpendicular to the gantry crossbeam column (2) is laid on the work surface (1), the first drive assembly (14) includes a first linear drive source, the second drive assembly (15) includes a second linear drive source, and the material rack workbench assembly (11) and the polishing workbench assembly (12) are slidably arranged on the first linear guide pair (13) through the first linear drive source and the second linear drive source respectively.
4. The grinding and polishing machine according to claim 1, characterized in that: The gantry crossbeam column (2) includes a crossbeam plate (23), the polishing spindle assembly (21) and the material changing assembly (22) are respectively arranged on the front and rear surfaces of the crossbeam plate (23), the polishing spindle assembly (21) is arranged on the crossbeam plate (23) through a third driving assembly (26) for driving the polishing spindle assembly (21) to move horizontally and vertically relative to the crossbeam plate (23), and the material changing assembly (22) is arranged on the crossbeam plate (23) through a fourth driving assembly (27) for driving the material changing assembly (22) to move horizontally and vertically relative to the crossbeam plate (23).
5. The grinding and polishing machine according to claim 4, characterized in that: The polishing spindle assembly (21) includes a polishing slide (211) and a polishing spindle (212), the material changing assembly (22) includes a material changing slide (221) and a material changing gripper (222), a horizontally arranged second linear guide rail pair (25) is attached to the front and rear surfaces of the crossbeam plate (23), the third drive assembly (26) includes a third linear drive source (261) and a third Z-axis drive source (262), the fourth drive assembly (27) includes a fourth linear drive source (271) and a fourth Z-axis drive source (272), and the fourth drive assembly (271) includes a fourth linear drive source (272) and a fourth Z-axis drive source (273). 72), the polishing spindle (212) is slidable up and down on the polishing slide (211) through the third Z-axis drive source (262), the material changing gripper (222) is slidable up and down on the material changing slide (221) through the fourth Z-axis drive source (272), and the polishing slide (211) and the material changing slide (221) are slidable on the second linear guide pair (25) through the third linear drive source (261) and the fourth linear drive source (271), respectively.
6. The grinding and polishing machine according to claim 5, characterized in that: The material changing gripper (222) comprises a material changing shaft and a vacuum adsorption head, and the vacuum adsorption head is rotatably arranged on the material changing shaft.
7. The grinding and polishing machine according to any one of claims 1 to 6, characterized in that: The polishing workbench assembly (12) is provided with a consumable material replacement assembly (121) for replacing consumable materials on the polishing spindle assembly (21).
8. The grinding and polishing machine according to any one of claims 1 to 6, characterized in that: The polishing workbench assembly (12) is provided with a correction device (122) for positioning the glass workpiece, and the correction device (122) is provided with a vacuum adsorption component for adsorbing the glass workpiece.
9. The grinding and polishing machine according to any one of claims 1 to 6, characterized in that: The material rack workbench assembly (11) comprises a water tank (111) and a material bin (112), wherein the material bin (112) is arranged in the water tank (111) and is movable up and down.
10. The grinding and polishing machine according to any one of claims 1 to 6, characterized in that: The grinding and polishing machine further comprises a grinding liquid barrel component (5) for filtering cutting waste liquid generated during the grinding and polishing process, and a spindle cooler (6) for cooling the polishing spindle assembly (21).