Adjustable crankshaft production polishing and hoisting device
By designing an adjustable crankshaft production and grinding hoisting device and utilizing fixed and movable hoisting structures and drive devices, stable clamping and angle adjustment of the crankshaft are achieved, solving the problems of insufficient hoisting stability and adaptability in the existing technology and improving the practicality of crankshaft grinding.
Patent Information
- Application Number
- CN202422482720.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-10-14
AI Technical Summary
In existing crankshaft production, grinding and hoisting devices, the lifting and lowering process of the winding roller and steel cable is not stable enough, resulting in insufficient hoisting stability and difficulty in adapting to the fixation and angle adjustment of crankshafts of different sizes.
An adjustable crankshaft production grinding and hoisting device is designed, which includes a fixed hoisting structure and a movable hoisting structure. The distance between the two is adjusted by a drive device, and the adaptive clamping and angle adjustment of the crankshaft are achieved by cooperating with an electric push rod and an arc plate structure. The precise position and angle control are achieved by using an electric slide rail and an arc transmission belt.
The stability and adaptability of crankshaft hoisting are improved, and adaptive clamping can be performed according to the length and diameter of the crankshaft, and the angle can be adjusted after fixation, which significantly improves the practicality of the grinding and hoisting device.
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Figure CN223395044U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crankshafts, in particular to an adjustable crankshaft production, grinding and hoisting device. Background Art
[0002] The crankshaft is the most important component in the engine. It receives force from the connecting rod and converts it into torque, which is then output through the crankshaft to drive the engine's accessories. The crankshaft is subject to the combined effects of centrifugal force from the rotating mass, cyclically changing gas inertia, and reciprocating inertia, subjecting it to bending and torsional loads. Therefore, the crankshaft must possess sufficient strength and rigidity, a wear-resistant journal surface, uniform operation, and good balance.
[0003] In order to reduce the wear of the crankshaft during operation and ensure the smooth operation of the crankshaft, the crankshaft needs to be polished during the production process to avoid burrs on the surface affecting the use of the crankshaft. When the crankshaft is polished, a fixing device is usually required to position it.
[0004] After searching, it was found that in the patent publication number CN220131710U, a device for fine grinding and polishing of crankshaft production, it was proposed that "the device for fine grinding and polishing of crankshaft production can not only facilitate the workers to lift the crankshaft, but also facilitate the workers to fix crankshafts of different sizes, thereby greatly increasing the practicality of the equipment, not only making the crankshaft limit plate more stable, but also making the crankshaft more stable."
[0005] However, the above solution still has certain shortcomings in actual use. In the above solution, a winding roller is used to adjust the height of the crankshaft after clamping, but the lifting process using the winding roller and the steel cable is not stable enough, which greatly reduces the lifting stability. Utility Model Content
[0006] The utility model provides an adjustable crankshaft production grinding and hoisting device to solve the problems in the background technology.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: an adjustable crankshaft production grinding and hoisting device, comprising a processing table and a crankshaft body, wherein a driving device and a fixed hoisting structure are provided at the top of the processing table, a movable hoisting structure is provided at the movable end of the driving device, the movable hoisting structure and the fixed hoisting structure are on the same horizontal line, and the two ends of the crankshaft body are respectively located inside the movable hoisting structure and the fixed hoisting structure;
[0008] The fixed hoisting structure and the mobile hoisting structure have the same structure. The mobile hoisting structure includes a mounting frame, an electric push rod is fixedly installed on the inner side of the mounting frame, a contact arc plate is fixedly installed on the movable end of the electric push rod, a movable block is fixedly installed on the side end of the contact arc plate, the bottom end of the movable block is overlapped with the top end of the mounting frame, and a brake box is fixedly installed on the top end of the movable block;
[0009] The inner wall of the brake box is rotatably connected to a rotating shaft through a built-in motor, a movable ring is provided on the surface of the rotating shaft, the bottom end of the movable ring is rotatably connected to a hinged rod, the bottom end of the hinged rod is hinged to a lifting plate, the bottom end of the lifting plate is fixedly installed with a plug-in arc plate, and the plug-in arc plate is located above the contact arc plate.
[0010] Furthermore, the driving device includes an electric slide rail, a movable end of the electric slide rail is fixedly mounted with an electric slider, the electric slider is fixedly connected to the back side of the mobile hoisting structure, and a guide wheel is provided at the bottom end of the mobile hoisting structure.
[0011] Furthermore, a control panel is provided on the top of the processing table, and the control panel is electrically connected to the driving device, the fixed lifting structure and the movable lifting structure respectively.
[0012] Furthermore, a curved groove connected end to end is provided on the surface of the rotating shaft, and a plug-in rod is fixedly installed on the inner wall of the movable ring, and the plug-in rod is located inside the curved groove.
[0013] Furthermore, a ball bearing is slidably connected to the inner side of the resisting arc plate, and an arc-shaped transmission belt is provided on the inner side of the plug-in arc plate through a built-in power supply.
[0014] Compared with the prior art, the present invention provides an adjustable crankshaft production grinding and hoisting device, which has the following beneficial effects:
[0015] The adjustable crankshaft production and grinding hoisting device is provided with a fixed hoisting structure, a driving device and a movable hoisting structure. The driving device can be used to drive the interval between the fixed hoisting structure and the movable hoisting structure to be adjusted, so that the interval between the fixed hoisting structure and the movable hoisting structure can be adaptively clamped according to the length of the crankshaft body. The two sets of hoisting structures can be used to fix the crankshaft body according to the diameter of the crankshaft body. The crankshaft body can be rotated after being fixed, so that the angle of the crankshaft can be adjusted according to the grinding requirements after being hoisted, which significantly improves the practicality of the grinding hoisting device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural diagram of the utility model;
[0017] Figure 2 This is an exploded view of the structure of the present utility model;
[0018] Figure 3 This is a schematic diagram of the mobile hoisting structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the plug-in arc plate of the present utility model.
[0020] In the figure: 1. Processing table; 2. Crankshaft body; 3. Fixed lifting structure; 4. Driving device; 401. Electric slide rail; 402. Electric slider; 5. Mobile lifting structure; 501. Mounting frame; 502. Electric push rod; 503. Movable block; 504. Contact arc plate; 505. Brake box; 506. Rotating shaft; 507. Moving ring; 508. Articulated rod; 509. Lifting plate; 510. Inserting arc plate; 511. Arc transmission belt; 512. Ball bearing. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figure 1-4 The utility model discloses an adjustable crankshaft production grinding and hoisting device, including a processing table 1 and a crankshaft body 2. The top of the processing table 1 is provided with a driving device 4 and a fixed hoisting structure 3. The movable end of the driving device 4 is provided with a mobile hoisting structure 5. The mobile hoisting structure 5 and the fixed hoisting structure 3 are on the same horizontal line. The two ends of the crankshaft body 2 are respectively located inside the mobile hoisting structure 5 and the fixed hoisting structure 3.
[0023] A control panel is provided on the top of the processing table 1 , and the control panel is electrically connected to the driving device 4 , the fixed hoisting structure 3 and the movable hoisting structure 5 respectively.
[0024] The driving device 4 includes an electric slide rail 401 , a movable end of which is fixedly mounted with an electric slider 402 , which is fixedly connected to the back side of the mobile hoisting structure 5 , and a guide wheel is provided at the bottom end of the mobile hoisting structure 5 .
[0025] The working principles of the electric slide rail 401 and the electric slider 402 have been described in detail in a SMT placement machine positioning device with patent publication number CN202322179404.9, and will not be expanded here.
[0026] The fixed hoisting structure 3 and the mobile hoisting structure 5 have the same structure. The mobile hoisting structure 5 includes a mounting frame 501. An electric push rod 502 is fixedly installed on the inner side of the mounting frame 501. The movable end of the electric push rod 502 is fixedly installed with a contact arc plate 504. The side end of the contact arc plate 504 is fixedly installed with a movable block 503. The bottom end of the movable block 503 overlaps the top of the mounting frame 501. The top of the movable block 503 is fixedly installed with a brake box 505.
[0027] The inner wall of the brake box 505 is rotatably connected to a rotating shaft 506 through a built-in motor, and a movable ring 507 is provided on the surface of the rotating shaft 506. The bottom end of the movable ring 507 is rotatably connected to a hinged rod 508, and the bottom end of the hinged rod 508 is hinged to a lifting plate 509. The bottom end of the lifting plate 509 is fixedly installed with a plug-in arc plate 510, and the plug-in arc plate 510 is located above the contact arc plate 504.
[0028] By setting up a fixed lifting structure 3, a driving device 4 and a mobile lifting structure 5, the driving device 4 can be used to drive the interval between the fixed lifting structure 3 and the mobile lifting structure 5 to be adjusted, so that the interval between the fixed lifting structure 3 and the mobile lifting structure 5 can be adaptively clamped according to the length of the crankshaft body 2, and the two sets of lifting structures can be fixed according to the diameter of the crankshaft body 2, and the crankshaft body 2 can be rotated after being fixed, so that the angle of the crankshaft can be adjusted according to the grinding requirements after being hoisted, which significantly improves the practicality of the grinding lifting device.
[0029] Specifically, a curved groove connected end to end is opened on the surface of the rotating shaft 506, and a plug-in rod is fixedly installed on the inner wall of the movable ring 507, and the plug-in rod is located inside the curved groove.
[0030] In this embodiment, since the surface of the rotating shaft 506 is provided with a curved groove connected at the end, and the interior of the movable ring 507 is fixedly connected with a plug-in rod, and the plug-in rod is located inside the curved groove, the rotating shaft 506 starts to drive the curved grooves connected at the beginning and the end to rotate, causing the relative position between the opening of the curved groove and the plug-in rod to change, causing the opening of the curved groove to drive the movable ring 507 to move in the axial direction through the plug-in rod.
[0031] Specifically, a ball bearing 512 is slidably connected to the inner side of the resisting arc plate 504 , and an arc-shaped transmission belt 511 is provided on the inner side of the plug-in arc plate 510 via a built-in power supply.
[0032] In this embodiment, when it is necessary to adjust the angle of the crankshaft body 2 after clamping, the arc transmission belt 511 is started by the built-in power supply, so that the arc transmission belt 511 starts to run and rotate on the inner side of the plug-in arc plate 510, prompting the arc transmission belt 511 to drive the crankshaft body 2 and the ball 512 on the inner side of the contact arc plate 504 to slide and connect through the transmission friction force, so that the crankshaft body 2 rotates between the plug-in arc plate 510 and the contact arc plate 504, so that the angle of the crankshaft body 2 after clamping is adjusted.
[0033] When in use, the staff can first place the equipment at the use location and turn on the power supply, and then adjust the distance between the fixed lifting structure 3 and the movable lifting structure 5 according to the length of the crankshaft body 2 to be lifted;
[0034] The electric slide rail 401 is turned on, so that the electric slide rail 401 drives the electric slider 402 to move, which in turn drives the movable hoisting structure 5 to slide horizontally on the workbench, so that the distance between the fixed hoisting structure 3 and the movable hoisting structure 5 can be adaptively adjusted according to the length of the crankshaft body 2;
[0035] Then, the crankshaft body 2 is placed between the fixed hoisting structure 3 and the mobile hoisting structure 5, and then the fixed hoisting structure 3 and the mobile hoisting structure 5 are opened;
[0036] The built-in motor inside the brake box 505 starts to drive the rotating shaft 506 to rotate. Since the surface of the rotating shaft 506 is provided with a curved groove connected at the end, and the internal part of the moving ring 507 is fixedly connected with a plug-in rod, and the plug-in rod is located inside the curved groove, the rotating shaft 506 starts to drive the curved groove connected at the head and tail to rotate, causing the relative position between the opening of the curved groove and the plug-in rod to change, causing the opening of the curved groove to drive the moving ring 507 to move in the axial direction through the plug-in rod, so that the moving ring 507 starts to drive the hinge rod 508 to adjust the angle, causing the hinge rod 508 to drive the lifting plate 509 to slide inside the brake box 505, causing the lifting plate 509 to drive the plug-in arc plate 510 to gradually descend, so that the plug-in arc plate 510 is finally inserted into the inside of the contact arc plate 504, causing the side end of the crankshaft body 2 to be clamped between the plug-in arc plate 510 and the contact arc plate 504, so that the crankshaft body 2 is clamped between the fixed lifting structure 3 and the movable lifting structure 5;
[0037] When the crankshaft body 2 after clamping needs to be hoisted, the electric push rod 502 inside the mounting frame 501 is started, so that the movable end of the electric push rod 502 drives the contact arc plate 504 to adjust the height, prompting the contact arc plate 504 to drive the clamped crankshaft body 2 to be hoisted;
[0038] When it is necessary to adjust the angle of the crankshaft body 2 after clamping, the arc transmission belt 511 is started by the built-in power supply, so that the arc transmission belt 511 starts to run and rotate on the inner side of the plug-in arc plate 510, prompting the arc transmission belt 511 to drive the crankshaft body 2 and the ball 512 on the inner side of the contact arc plate 504 to slide and connect through the transmission friction force, so that the crankshaft body 2 rotates between the plug-in arc plate 510 and the contact arc plate 504, so that the angle of the crankshaft body 2 after clamping is adjusted.
[0039] To sum up, the adjustable crankshaft production and grinding hoisting device is equipped with a fixed hoisting structure 3, a driving device 4 and a mobile hoisting structure 5. The driving device 4 can drive the interval between the fixed hoisting structure 3 and the mobile hoisting structure 5 to be adjusted, so that the interval between the fixed hoisting structure 3 and the mobile hoisting structure 5 can be adaptively clamped according to the length of the crankshaft body 2. The two sets of hoisting structures can be fixed according to the diameter of the crankshaft body 2, and the crankshaft body 2 can be rotated after being fixed, so that the angle of the crankshaft can be adjusted according to the grinding requirements after being hoisted, which significantly improves the practicality of the grinding hoisting device.
[0040] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An adjustable crankshaft production grinding and hoisting device, comprising a processing table (1) and a crankshaft body (2), characterized in that: The top of the processing table (1) is provided with a driving device (4) and a fixed hoisting structure (3); the movable end of the driving device (4) is provided with a mobile hoisting structure (5); the mobile hoisting structure (5) and the fixed hoisting structure (3) are located on the same horizontal line; and the two ends of the crankshaft body (2) are respectively located inside the mobile hoisting structure (5) and the fixed hoisting structure (3); The fixed hoisting structure (3) and the movable hoisting structure (5) have the same structure. The movable hoisting structure (5) includes a mounting frame (501). An electric push rod (502) is fixedly mounted on the inner side of the mounting frame (501). A contact arc plate (504) is fixedly mounted on the movable end of the electric push rod (502). A movable block (503) is fixedly mounted on the side end of the contact arc plate (504). The bottom end of the movable block (503) overlaps the top end of the mounting frame (501). A brake box (505) is fixedly mounted on the top end of the movable block (503). The inner wall of the brake box (505) is rotatably connected to a rotating shaft (506) via a built-in motor. A moving ring (507) is provided on the surface of the rotating shaft (506). The bottom end of the moving ring (507) is rotatably connected to a hinged rod (508). The bottom end of the hinged rod (508) is hinged to a lifting plate (509). The bottom end of the lifting plate (509) is fixedly installed with a plug-in arc plate (510). The plug-in arc plate (510) is located above the contact arc plate (504).
2. The adjustable crankshaft production grinding and hoisting device according to claim 1, characterized in that: The driving device (4) comprises an electric slide rail (401), a movable end of the electric slide rail (401) is fixedly mounted with an electric slider (402), the electric slider (402) is fixedly connected to the back side of the mobile hoisting structure (5), and a guide wheel is provided at the bottom end of the mobile hoisting structure (5).
3. The adjustable crankshaft production grinding and hoisting device according to claim 1, characterized in that: A control panel is provided on the top of the processing table (1), and the control panel is electrically connected to the driving device (4), the fixed hoisting structure (3) and the movable hoisting structure (5) respectively.
4. The adjustable crankshaft production grinding and hoisting device according to claim 1, characterized in that: The surface of the rotating shaft (506) is provided with a curved groove connected end to end, and a plug-in rod is fixedly installed on the inner wall of the movable ring (507), and the plug-in rod is located inside the curved groove.
5. The adjustable crankshaft production grinding and hoisting device according to claim 1, characterized in that: The inner side of the resisting arc plate (504) is slidably connected with a ball (512), and the inner side of the plug-in arc plate (510) is provided with an arc-shaped transmission belt (511) via a built-in power supply.
Citation Information
Patent Citations
Fine grinding and polishing hoisting device for crankshaft production
CN220131710U
SMT chip mounter positioning device
CN220528485U