Clamping device for machining non-standard cutter

By introducing a liquid tank workbench, electric cylinder, and spray head system into the clamping device for non-standard tool processing, the dust pollution problem was solved, dust reduction and water resource recycling were achieved, and the health of workers was protected.

CN223395051UActive Publication Date: 2025-09-30BALIK MECHANICAL & ELECTRICAL MFG (DALIAN) CO LTD
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Patent Information

Application Number
CN202422798678.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-30
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The existing clamping devices for non-standard tool processing do not have a cleaning function, which causes dust to pollute the processing environment and harm the health of workers.

Method used

A clamping device with a liquid tank workbench was designed, equipped with an electric cylinder, gears and a spray head. It reduces dust by spraying water mist and uses inertia to increase the spraying range. It is combined with a chute seat to collect dust and reuse water resources.

Benefits of technology

Effectively reduce dust pollution, improve the processing environment, protect the health of workers, and realize the recycling of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clamping device for non-standard cutter machining, which relates to the field of cutter machining and comprises a liquid tank workbench, a protective cover is fixedly mounted on the upper surface of the liquid tank workbench, a vertical seat is fixedly mounted on one side of the upper surface of the liquid tank workbench, and a clamping component is arranged on one side of the vertical seat. An electric air cylinder is arranged on the inner wall of one side of the protective cover and located on one side of the vertical base, a mounting plate is fixedly mounted at the end of a telescopic section of the electric air cylinder, a gear is rotatably mounted at the end, away from the inner wall of the rear side of the protective cover, of the mounting plate, and a rack is fixedly mounted on the inner wall of the rear side of the protective cover and located above the gear. According to the dust falling device, water can be sprayed to the direction of a cutter, the dust falling purpose is achieved, the spraying range is wide, the dust falling effect is good, the cutter can be washed, and the machining condition of the cutter can be observed conveniently.
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Description

Technical Field

[0001] The utility model relates to the field of tool processing, in particular to a clamping device for non-standard tool processing. Background Art

[0002] Non-standard tools are custom tools that fall outside the standard range. When grinding and processing non-standard tools, a clamping device is generally required to fix the position of the tool for easy processing. The patent with the authorization announcement number CN113084565B discloses a clamping device for non-standard tool processing. The present invention relates to the technical field of tool processing equipment. A lower die seat is fixed on the upper part of the base plate. The lower die rotating shaft is screwed to the hole groove at the bottom of the lower die seat using a rotating shaft rotating support bearing. This can effectively and stably clamp non-standard tools. However, this clamping device does not have a cleaning function and cannot clean the dust generated by processing, which will affect the processing environment and harm the health of workers. Therefore, it is necessary to propose a clamping device for non-standard tool processing to solve the above problems. Utility Model Content

[0003] The purpose of the utility model is to provide a clamping device for non-standard tool processing, so as to solve the problem that the clamping device in the prior art does not have a cleaning function and cannot clean the dust generated by processing, which affects the processing environment and harms the health of workers.

[0004] The top of the gear train is fixedly mounted on the workbench, and the bottom of the gear train is engaged with the gear and the control gear. The top of the gear train is connected with the gear train by a threaded cantilever cam, and the bottom of the gear train is engaged with the gear and the control gear. The control gear is connected with the gear train by a threaded cantilever cam. The control gear is connected with the gear train by a threaded cantilever cam.

[0005] Preferably, a slanted slot seat is provided at the center position of the upper surface of the liquid tank workbench, a long through slot is provided on one side of the slanted slot seat on the upper surface of the liquid tank workbench, and the long through slot passes through the top inner wall of the liquid tank workbench, and the slanted slot seat is provided in coordination with the long through slot.

[0006] Preferably, a transparent observation window is provided on the front side of the protective cover.

[0007] Preferably, the clamping assembly includes a rotating motor, a rotating disk, a splint, a screw and a side plate, and two of the splint, screw and side plates are provided. The output shaft of the motor passes through the vertical seat and is fixedly connected to the central axis of one side of the rotating disk. The two side plates are fixedly mounted on the side of the rotating disk away from the motor, and the two side plates are arranged opposite to each other. The two screws are threadedly connected to the two side plates, and the two splints are rotatably connected to the ends of the two screws close to each other.

[0008] Preferably, a bracket is fixedly mounted on the rear inner wall of the protective cover, and the rack is fixedly mounted on the bracket.

[0009] The technical effects and advantages of this utility model are:

[0010] 1. During operation, clamp the non-standard tool through the clamping assembly, start the grinding equipment to grind the tool, turn on the water pump, extract water from the liquid tank workbench through the water inlet pipe, and send the water to the spray head through the hose. The spray head sprays water in the direction of the tool to achieve the purpose of dust reduction;

[0011] 2. Start the electric cylinder, and drive the gear and spray head to move back and forth through the mounting plate to increase the spraying area and improve the spraying effect. As the rack and gear mesh with each other, the gear will roll on the rack, causing the spray head to rotate with the gear, using inertia to expand the range of water mist spraying and further improve the dust reduction effect;

[0012] 3. At the same time, when water is sprayed onto the tool, it can cool the tool to a certain extent and can also rinse the tool, making it easier to observe the tool processing situation and beneficial to the tool processing. The water mist and dust fall into the inclined slot seat, and then flow into the liquid tank workbench through the long slot under the action of inertia, which can reuse water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural schematic diagram of a clamping device for non-standard tool processing according to the present invention from one perspective.

[0014] Figure 2 This is a structural schematic diagram of the clamping device for non-standard tool processing of the utility model from another perspective.

[0015] Figure 3 This is a cross-sectional view of the clamping device for non-standard tool processing of the utility model.

[0016] In the figure: 1. Liquid tank workbench; 2. Protective cover; 3. Vertical seat; 4. Clamping assembly; 5. Electric cylinder; 6. Mounting plate; 7. Gear; 8. Spray head; 9. Rack; 10. Water pump; 11. Water inlet pipe; 12. Hose; 13. Bevel seat; 14. Long through slot; 15. Transparent observation window. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] The utility model provides Figure 1-Figure 3 The non-standard tool processing clamping device shown in the figure includes a liquid tank workbench 1, a protective cover 2 is fixedly installed on the upper surface of the liquid tank workbench 1, a vertical seat 3 is fixedly installed on one side of the upper surface of the liquid tank workbench 1, and a clamping assembly 4 is provided on one side of the vertical seat 3. The clamping assembly 4 includes a rotating motor, a rotating disk, a clamping plate, a screw and a side plate. The clamping plate, the screw and the side plate are all provided with two, and the output shaft of the motor passes through the vertical seat 3 and is fixedly connected to the central axis of one side of the rotating disk. The two side plates are fixedly installed on the rotating disk on the side away from the motor, and the two side plates are arranged opposite to each other. The two screws are threadedly connected to the two side plates, and the two clamping plates are rotatably connected to the ends of the two screws close to each other. When working, the clamping device is placed under the grinding equipment, and the non-standard tool is placed between the two clamping plates. The screw is rotated to adjust the distance between the two clamping plates to clamp and fix different tools. After the non-standard tool is fixed by the clamping assembly 4, the tool can be ground and processed. This type of setting is a conventional setting, so it is not described in detail.

[0019] In order to solve the problem that the clamping device in the prior art does not have a cleaning function and cannot clean the dust generated by processing, which affects the processing environment and harms the health of the workers, the utility model is provided with an electric cylinder 5 on the inner wall of one side of the protective cover 2, and the electric cylinder 5 is located on one side of the vertical seat 3, and the end of the telescopic section of the electric cylinder 5 is fixedly installed with a mounting plate 6, and the end of the mounting plate 6 away from the rear inner wall of the protective cover 2 is rotatably installed with a gear 7, and a rack 9 is fixedly installed on the rear inner wall of the protective cover 2, the rack 9 is located above the gear 7, and the rack 9 and the gear 7 are meshed with each other, and a spray head 8 is fixedly installed on the side of the gear 7 away from the mounting plate 6, and a water pump 10 is provided on one side of the vertical seat 3 on the upper surface of the liquid tank workbench 1, and a water inlet pipe 11 is provided between the water inlet of the water pump 10 and the liquid tank workbench 1. A hose 12 is provided between the water outlet of the water pump 10 and the spray head 8. When working, the non-standard tool is clamped by the clamping component 4, the grinding equipment is started to grind the tool, the water pump 10 is turned on, and the water inside the liquid tank workbench 1 is extracted through the water inlet pipe 11, and the water is sent to the spray head 8 through the hose 12. The spray head 8 sprays water in the direction of the tool to achieve the purpose of dust reduction. The electric cylinder 5 is started, and the gear 7 and the spray head 8 are driven to move back and forth through the mounting plate 6 to increase the spraying area and improve the spraying effect. Since the rack 9 and the gear 7 are meshed with each other, the gear 7 will roll on the rack 9, so that the spray head 8 rotates with the gear 7, and the inertia is used to increase the range of water mist spraying, further improving the dust reduction effect. At the same time, when the water is sprayed onto the tool, it can have a certain cooling effect on the tool, which is beneficial to the processing of the tool.

[0020] It should be noted that the spray head 8 is rotatably connected to the hose 12. This type of technology belongs to the existing technology and is therefore not limited thereto.

[0021] Furthermore, the utility model is provided with a chute seat 13 at the center position of the upper surface of the liquid tank workbench 1, and a long through groove 14 is provided on one side of the chute seat 13 on the upper surface of the liquid tank workbench 1, and the long through groove 14 runs through the top inner wall of the liquid tank workbench 1, and the chute seat 13 and the long through groove 14 are arranged in coordination. During operation, the sprayed water mist drives the dust to fall, and the water mist and dust fall into the chute seat 13, and then flow into the interior of the liquid tank workbench 1 through the long through groove 14 under the action of inertia, so that water resources can be reused.

[0022] It should be noted that in order to better reuse water resources, a filter can be set inside the liquid tank workbench 1, and the water inlet pipe 11 extends under the filter to filter water, making it easier to reuse water resources. This type of setting is a conventional setting, so it will not be elaborated on.

[0023] A transparent observation window 15 is provided on the front side of the protective cover 2. The setting of the observation window facilitates observation of the processing status. Such a setting belongs to a conventional setting, so it will not be described in detail.

[0024] A bracket is fixedly mounted on the rear inner wall of the protective cover 2 , and the rack 9 is fixedly mounted on the bracket. The arrangement of the bracket facilitates the installation of the rack 9 so that the rack 9 can mesh with the gear 7 .

Claims

1. A clamping device for non-standard tool processing, comprising a liquid tank workbench (1), characterized in that: A protective cover (2) is fixedly mounted on the upper surface of the liquid tank workbench (1), a vertical seat (3) is fixedly mounted on one side of the upper surface of the liquid tank workbench (1), a clamping assembly (4) is provided on one side of the vertical seat (3), an electric cylinder (5) is provided on the inner wall of one side of the protective cover (2), and the electric cylinder (5) is located on one side of the vertical seat (3), a mounting plate (6) is fixedly mounted on the end of the telescopic section of the electric cylinder (5), and a gear (7) is rotatably mounted on the end of the mounting plate (6) away from the inner wall of the rear side of the protective cover (2), and the protective cover ( 2) A rack (9) is fixedly installed on the inner wall of the rear side, the rack (9) is located above the gear (7), and the rack (9) and the gear (7) are meshed with each other. A spray head (8) is fixedly installed on the side of the gear (7) away from the mounting plate (6). A water pump (10) is provided on one side of the vertical seat (3) on the upper surface of the liquid tank workbench (1). A water inlet pipe (11) is provided between the water inlet of the water pump (10) and the liquid tank workbench (1), and a hose (12) is provided between the water outlet of the water pump (10) and the spray head (8).

2. The clamping device for non-standard tool processing according to claim 1, characterized in that: A chute seat (13) is provided at the center of the upper surface of the liquid tank workbench (1), and a long through groove (14) is provided on one side of the chute seat (13) on the upper surface of the liquid tank workbench (1), and the long through groove (14) passes through the top inner wall of the liquid tank workbench (1), and the chute seat (13) and the long through groove (14) are arranged in coordination.

3. The clamping device for non-standard tool processing according to claim 1, characterized in that: A transparent observation window (15) is provided on the front side of the protective cover (2).

4. The clamping device for non-standard tool processing according to claim 1, characterized in that: The clamping assembly (4) includes a rotating motor, a rotating disk, a clamping plate, a screw and a side plate. The clamping plate, the screw and the side plate are each provided with two. The output shaft of the motor passes through the vertical seat (3) and is fixedly connected to the central axis of one side of the rotating disk. The two side plates are fixedly mounted on the side of the rotating disk away from the motor, and the two side plates are arranged opposite to each other. The two screws are threadedly connected to the two side plates, and the two clamping plates are rotatably connected to the ends of the two screws that are close to each other.

5. The clamping device for non-standard tool processing according to claim 1, characterized in that: A bracket is fixedly mounted on the rear inner wall of the protective cover (2), and the rack (9) is fixedly mounted on the bracket.

Citation Information

Patent Citations

  • A clamping device for machining non-standard cutting tools

    CN113084565B