Crawler-type shot blasting machine for fine treatment of metal parts

By introducing a screening mechanism and a feeding hopper into the crawler shot blasting machine, the motor drives the screening frame to vibrate and screen the projectiles and shells, solving the problem of the difficulty in separating and recycling the projectile shells and steel shots, and improving the efficiency of resource utilization.

CN223395071UActive Publication Date: 2025-09-30QUANZHOU YUNTAI TECH CO LTD
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Patent Information

Application Number
CN202422758895.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-30
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

In the existing crawler shot blasting machine, some of the projectiles will be broken, and the remaining projectile shells and clean steel shots will be scattered together and concentrated in the collection tank during discharge, making it difficult to effectively recycle them, which increases the workload of the staff.

Method used

A crawler-type shot blasting machine for fine processing of metal parts was designed. Through the setting of screening mechanism and feeding hopper, the screen frame was driven by motor to vibrate and screen out projectiles and shells, and the projectiles were recycled through inclined screen plate and conveyor belt.

Benefits of technology

The effective separation and recovery of projectiles and shells is achieved, which reduces manual operation steps and improves the efficiency of resource reuse.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a crawler-type shot blasting machine, which belongs to the technical field of shot blasting machines, in particular to a crawler-type shot blasting machine for fine processing of metal parts, which comprises a machine body, a shot blasting chamber is arranged in the machine body, a discharge area is arranged on one side of the shot blasting chamber, and a discharge port is arranged between the discharge area and the shot blasting chamber. The screening mechanism is located in the discharging area; through the arrangement of the screening mechanism, a first motor is started to drive a rotating plate to rotate, drive a rotating column to rotate, drive a strip-shaped ring to move up and down, drive a connecting rod to move up and down and drive a screening frame to move up and down, so that materials are vibrated, shots and cartridge cases fall onto an inclined screening plate through screening holes of the screening frame, and clean shots roll into a shot chamber; and through recycling of the lifting area, the problem that residual shot shells and clean steel shots are scattered together and concentrated in a collecting tank during discharging, and recycling is not convenient is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shot blasting machines, in particular to a crawler-type shot blasting machine for fine processing of metal parts. Background Art

[0002] The crawler shot blasting machine is mainly composed of a cleaning chamber, a shot blasting wheel assembly, an elevator, a separator, an electrical system and other parts. During shot blasting, a specified number of workpieces are added to the cleaning chamber. After the machine is started, the projectiles thrown out by the shot blasting wheel at high speed form a stream of shot beams, which evenly hit the surface of the workpiece, thereby achieving the purpose of cleaning and strengthening.

[0003] A search of Chinese patent publication number CN213765456U discloses a crawler-type shot blasting machine in the field of surface treatment technology. This machine solves the technical problem of scattered steel shot near existing crawler-type shot blasting machines, which is difficult to handle. The machine comprises a base and a machine body mounted on the base. The base has an annular collection trough that surrounds the machine body and an annular mounting cover with several slots. This makes it easy to handle scattered steel shot near the crawler-type shot blasting machine.

[0004] Based on the above search and combined with the existing technology, we found that:

[0005] In the existing device, some of the projectiles will be broken during use, and the remaining projectile shells and clean steel shots will be scattered together and concentrated in the collection tank during discharge, which is not convenient for recycling. In addition, the staff must personally clean, collect and screen them for reuse, which adds steps to the staff's work. Utility Model Content

[0006] In order to solve the above technical problems, the utility model proposes a crawler-type shot blasting cleaning machine for fine processing of metal parts. After processing in the shot blasting chamber, the material is discharged into the screening frame, and at the same time, some projectiles and shells are taken out. The first motor is started to drive the rotating plate to rotate, drive the rotating column to rotate, drive the strip ring to move up and down, drive the connecting rod to move up and down, and drive the screening frame to move up and down, so that the material is vibrated, and the projectiles and shells fall through the sieve holes of the screening frame to the inclined screen plate. The clean projectiles roll into the projectile chamber and are recycled through the lifting area.

[0007] The technical solution for achieving the purpose of the utility model is: a crawler-type shot blasting cleaning machine for fine processing of metal parts, comprising a machine body, a shot blasting chamber provided in the machine body, a discharge area provided on one side of the shot blasting chamber, a discharge port provided between the discharge area and the shot blasting chamber, and further comprising;

[0008] A screening mechanism, wherein the screening mechanism is located in the discharge area;

[0009] The screening mechanism includes mounting cavities arranged on both sides of the discharge area, rectangular holes are opened on the inner walls of one side of the two mounting cavities, a screening frame is slidably connected between the two mounting cavities, connecting blocks are fixedly connected on both sides of the screening frame, the two connecting blocks respectively pass through the two rectangular holes, a connecting rod is fixedly connected to the top of one of the connecting blocks, a strip ring is fixedly connected to the top of the connecting rod, a waste chamber is provided at the bottom of the shot blasting chamber, and an inclined screen plate is fixedly connected in the waste chamber.

[0010] In some embodiments, a first motor is fixedly connected to an outer wall of one side of the discharging area, an output end of the first motor passes through an outer wall of one side of the discharging area and is fixedly connected to a rotating plate, one end of the rotating plate is fixedly connected to a rotating column, and one end of the rotating column extends into the strip ring.

[0011] In some embodiments, a limiting block is fixedly connected to an inner wall of one side of one of the installation cavities, and a connecting rod is slidably connected to the limiting block; a sliding rod is fixedly connected to the other installation cavity, and another connecting block is slidably connected to the sliding rod.

[0012] In some embodiments, a discharge port is provided on one side of the waste chamber, a shot chamber is provided on one side of the discharge port, a lifting area is provided on the top of the shot chamber, and a shot inlet pipe is fixedly connected to one side of the lifting area and the top of the shot blasting chamber.

[0013] In some embodiments, a second motor is fixedly connected to one side of the lifting area, an output end of the second motor is fixedly connected to a driving shaft, and one end of the driving shaft passes through one side of the lifting area and is fixedly connected to a driving roller.

[0014] In some embodiments, the inner wall of the shot chamber is fixedly connected to a passive shaft, a passive roller is fixedly connected to the passive shaft, the active roller and the passive roller are jointly tensioned and sleeved with a conveyor belt, and a plurality of feeding hoppers are fixedly connected to the conveyor belt.

[0015] Compared with the prior art, the present invention has the following significant advantages:

[0016] First, the present invention adopts the setting of the screening mechanism. After the material is processed in the shot blasting chamber, it is discharged into the screening frame, and at the same time, some projectiles and shells are taken out. The first motor is started to drive the rotating plate to rotate, the rotating column to rotate, the strip ring to move up and down, the connecting rod to move up and down, and the screening frame to move up and down, so that the material is vibrated. The projectiles and shells fall through the sieve holes of the screening frame to the inclined sieve plate, and the clean projectiles roll into the projectile chamber and are recycled through the lifting area.

[0017] Secondly, the utility model sets a feeding hopper, starts the second motor to drive the driving shaft to rotate, drives the driving roller to rotate, drives the transmission belt to drive, drives the passive roller and the passive shaft to rotate, and the transmission of the transmission belt drives the feeding hopper to move. The feeding hopper takes out a part of the projectiles in the shot chamber, moves to the shot inlet pipe through the transmission belt, and inputs the projectiles into the shot blasting chamber. At the same time, the used clean projectiles are recovered through the inclined screen plate to achieve recycling and reuse.

[0018] The invention solves the problem that the existing residual projectile shells and clean steel shots are scattered together and collected in the collection tank during discharge, which makes them inconvenient for recycling. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure provided in one embodiment of the present invention;

[0021] Figure 2 This is a schematic diagram of a partial three-dimensional structure provided in one embodiment of the present invention;

[0022] Figure 3 This is a schematic diagram of the internal three-dimensional structure of the discharge area provided in one embodiment of the present invention;

[0023] Figure 4 It is a schematic diagram of the coordinated three-dimensional structure of the shot chamber and the lifting area provided in one embodiment of the present invention.

[0024] Description of reference numerals:

[0025] 1. Machine body; 101. Shot blasting chamber; 102. Discharge area; 103. Waste chamber; 104. Shot chamber; 105. Lifting area; 106. Shot inlet pipe; 2. Mounting cavity; 201. First motor; 202. Rotating plate; 203. Rotating column; 204. Limit block; 205. Rectangular hole; 206. Slide rod; 207. Discharge port; 3. Screen frame; 301. Connecting block; 302. Connecting rod; 303. Bar ring; 4. Inclined screen plate; 401. Discharge port; 5. Feed hopper; 501. Second motor; 502. Driving shaft; 503. Driving roller; 504. Conveyor belt; 505. Passive roller; 506. Passive shaft. DETAILED DESCRIPTION

[0026] The following is a detailed description of the present invention, clearly and completely describing the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] The utility model provides a crawler-type shot blasting machine for fine processing of metal parts through improvement. The technical solution of the utility model is:

[0028] like Figures 1-4 As shown, a crawler-type shot blasting cleaning machine for fine processing of metal parts includes a machine body 1, a shot blasting chamber 101 is provided in the machine body 1, a discharge area 102 is provided on one side of the shot blasting chamber 101, a discharge port 207 is provided between the discharge area 102 and the shot blasting chamber 101, and further includes: a screening mechanism, the screening mechanism is located in the discharge area 102; the screening mechanism includes mounting cavities 2 arranged on both sides of the discharge area 102, rectangular holes 205 are provided on the inner walls of one side of the two mounting cavities 2, a screening frame 3 is slidably connected between the two mounting cavities 2, a plurality of screening holes are provided on the screening frame 3, and the size of the screening holes is just enough to pass through the projectiles, and connecting blocks 301 are fixedly connected on both sides of the screening frame 3, and the two connecting blocks 301 respectively pass through the two rectangular holes 205, and a connecting rod 30 is fixedly connected to the top of one of the connecting blocks 301. 2. The top of the connecting rod 302 is fixedly connected with a strip ring 303. The bottom of the shot blasting chamber 101 is provided with a waste chamber 103. The waste chamber 103 is fixedly connected with an inclined screen plate 4. The inclined screen plate 4 is tilted. The sieve holes on the surface are smaller than the size of clean projectiles and can only pass through waste materials. Through the setting of the screening mechanism, the material is discharged from the shot blasting chamber 101 into the screening frame 3 after processing, and some projectiles and shells are taken out at the same time. The first motor 201 is started to drive the rotating plate 202 to rotate, drive the rotating column 203 to rotate, drive the strip ring 303 to move up and down, drive the connecting rod 302 to move up and down, drive the screening frame 3 to move up and down, so that the material is vibrated, and the projectiles and shells pass through the sieve holes of the screening frame 3 and fall to the inclined screen plate 4. The clean projectiles roll down to the projectile chamber 104 and are recycled through the lifting area 105.

[0029] like Figure 3 As shown, in one embodiment, a first motor 201 is fixedly connected to an outer wall of one side of the discharging area 102, and an output end of the first motor 201 passes through an outer wall of one side of the discharging area 102 and is fixedly connected to a rotating plate 202, and one end of the rotating plate 202 is fixedly connected to a rotating column 203, and one end of the rotating column 203 extends into a bar ring 303, and there is a bar hole in the bar ring 303, and the rotating column 203 is adapted to the bar hole; through the setting of the first motor 201, starting the first motor 201 drives the rotating plate 202 to rotate, drives the rotating column 203 to rotate, drives the bar ring 303 to move up and down, drives the connecting rod 302 to move up and down, and drives the screening frame 3 to move up and down.

[0030] like Figure 2As shown, in one embodiment, a limit block 204 is fixedly connected to the inner wall of one side of one installation cavity 2, and the limit block 204 limits the movement of the connecting rod 302. The connecting rod 302 is slidably connected to the limit block 204. A sliding rod 206 is fixedly connected to the other installation cavity 2, and another connecting block 301 is slidably connected to the sliding rod 206. Through the setting of the installation cavity 2, the screening frame 3 is fully fitted into the space between the two installation cavities 2, so that the thrown projectiles and materials can be completely caught by the screening frame 3.

[0031] like Figure 1 As shown, in one embodiment, a discharge port 401 is provided on one side of the waste chamber 103, a shot chamber 104 is provided on one side of the discharge port 401, a lifting area 105 is provided on the top of the shot chamber 104, and a shot feed pipe 106 is fixedly connected to one side of the lifting area 105 and the top of the shot blasting chamber 101; through the setting of the shot feed pipe 106, the shot passes through the lifting area 105 from the shot chamber 104 to the shot feed pipe 106, thereby realizing the recycling of the shot.

[0032] like Figure 4 As shown, in one embodiment, a second motor 501 is fixedly connected to one side of the lifting area 105, and the second motor 501 is a servo motor. The output end of the second motor 501 is fixedly connected to a driving shaft 502, and one end of the driving shaft 502 passes through one side of the lifting area 105 and is fixedly connected to an active roller 503; through the setting of the second motor 501, it is possible to start the second motor 501 to drive the driving shaft 502 to rotate, and drive the active roller 503 to rotate.

[0033] like Figure 4 As shown, in one embodiment, a switch door is provided on one side of the shot chamber 104 to facilitate the addition of shot. A passive shaft 506 is fixedly connected to the inner wall of the shot chamber 104, and a passive roller 505 is fixedly connected to the passive shaft 506. The active roller 503 and the passive roller 505 are jointly tensioned and sleeved with a conveyor belt 504, and a plurality of feeding hoppers 5 are fixedly connected to the conveyor belt 504; through the setting of the feeding hopper 5, the second motor 501 is started to drive the active shaft 502 to rotate, drive the active roller 503 to rotate, drive the conveyor belt 504 to drive, drive the passive roller 505 and the passive shaft 506 to rotate, and the transmission of the conveyor belt 504 drives the feeding hopper 5 to move, and the feeding hopper 5 takes out a part of the shot in the shot chamber 104, moves to the shot inlet pipe 106 through the conveyor belt 504, and inputs shot into the shot blasting chamber 101. At the same time, the used clean shot is recovered through the inclined screen plate 4 to achieve recycling and reuse.

[0034] The specific working method is: the material is processed in the shot blasting chamber 101 and discharged into the screening frame 3, while taking out some projectiles and shells. The first motor 201 is started to drive the rotating column 203 to rotate, drive the strip ring 303 to move up and down, drive the screening frame 3 to move up and down, and the projectiles and shells fall through the sieve holes of the screening frame 3 to the inclined screen plate 4. The waste is collected in the waste chamber 103, and the clean projectiles roll into the projectile chamber 104 and are recycled through the feeding hopper 5 of the lifting area 105.

[0035] The technical means disclosed in the present invention are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacements of the above technical features. Matters not covered in the present invention belong to the common knowledge of those skilled in the art.

Claims

1. A crawler-type shot blasting machine for fine processing of metal parts, comprising a machine body (1), a shot blasting chamber (101) provided in the machine body (1), a discharge area (102) provided on one side of the shot blasting chamber (101), a discharge port (207) provided between the discharge area (102) and the shot blasting chamber (101), and characterized in that: Also includes; A screening mechanism, the screening mechanism being located in the discharge area (102); The screening mechanism comprises mounting cavities (2) arranged on both sides of a material discharging area (102), a rectangular hole (205) is provided on one inner wall of each of the two mounting cavities (2), a screening frame (3) is slidably connected between the two mounting cavities (2), connecting blocks (301) are fixedly connected on both sides of the screening frame (3), the two connecting blocks (301) respectively pass through the two rectangular holes (205), a connecting rod (302) is fixedly connected to the top of one of the connecting blocks (301), a strip ring (303) is fixedly connected to the top of the connecting rod (302), a waste chamber (103) is provided at the bottom of the shot blasting chamber (101), and an inclined screen plate (4) is fixedly connected in the waste chamber (103).

2. The crawler-type shot blasting machine for fine processing of metal parts according to claim 1, characterized in that: A first motor (201) is fixedly connected to an outer wall of one side of the discharging area (102); an output end of the first motor (201) passes through an outer wall of one side of the discharging area (102) and is fixedly connected to a rotating plate (202); one end of the rotating plate (202) is fixedly connected to a rotating column (203); and one end of the rotating column (203) extends into the strip ring (303).

3. The crawler-type shot blasting machine for fine processing of metal parts according to claim 1 is characterized in that: A limiting block (204) is fixedly connected to an inner wall of one side of one of the installation cavities (2), and a connecting rod (302) is slidably connected to the limiting block (204); a sliding rod (206) is fixedly connected to the other installation cavity (2), and another connecting block (301) is slidably connected to the sliding rod (206).

4. The crawler-type shot blasting machine for fine processing of metal parts according to claim 1, characterized in that: A discharge port (401) is provided on one side of the waste chamber (103), a shot chamber (104) is provided on one side of the discharge port (401), a lifting area (105) is provided on the top of the shot chamber (104), and a shot inlet pipe (106) is fixedly connected to one side of the lifting area (105) and the top of the shot blasting chamber (101).

5. The crawler-type shot blasting machine for fine processing of metal parts according to claim 4, characterized in that: A second motor (501) is fixedly connected to one side of the lifting area (105), an output end of the second motor (501) is fixedly connected to a driving shaft (502), and one end of the driving shaft (502) passes through one side of the lifting area (105) and is fixedly connected to a driving roller (503).

6. The crawler-type shot blasting machine for fine processing of metal parts according to claim 4, characterized in that: The inner wall of the shot chamber (104) is fixedly connected to a passive shaft (506), a passive roller (505) is fixedly connected to the passive shaft (506), a transmission belt (504) is tensioned and sleeved between the active roller (503) and the passive roller (505), and a plurality of feeding hoppers (5) are fixedly connected to the transmission belt (504).

Citation Information

Patent Citations

  • Crawler-type shot blasting machine

    CN213765456U