Flexible positioning and marking device for swing bolster
By designing a flexible positioning and marking device for the bolster and utilizing a combination of a slide and a positioning plate, precise positioning and efficient marking of the bolster core disk are achieved, solving the problem of low efficiency of traditional manual marking and improving the simplicity and accuracy of operation.
Patent Information
- Application Number
- CN202422789813.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-15
AI Technical Summary
The special-shaped casting structure of the bolster makes it difficult to locate the center reference of the center plate during parts assembly. The traditional manual marking method is inefficient, time-consuming and labor-intensive, and there is a lack of time-saving and efficient positioning and marking methods and devices.
A flexible positioning and marking device for a bolster is designed, which includes a positioning seat, a support rod, a crossbeam, a slide, a positioning plate, a longitudinal beam and a marking plate. The precise positioning and marking of the bolster core plate are achieved through the movement and rotation of the slide and the positioning plate.
The adaptability and efficiency of bolster marking are improved, the operation is simple, the marking position is accurate and reliable, and the problems of difficult positioning and low efficiency in traditional methods are solved.
Smart Images

Figure CN223395257U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a flexible positioning and marking device for a bolster. Background Art
[0002] The bolster is a special-shaped casting structure with large casting tolerances. When the bolster parts are assembled and welded, the traditional manual marking method is used. There are problems such as difficulty in locating the center reference of the bolster core disk and low efficiency in marking the positioning dimensions. It is time-consuming and labor-intensive. There is a lack of a time-saving and efficient method and device for odd-face positioning and marking. Utility Model Content
[0003] The utility model provides a flexible positioning and marking device for a bolster.
[0004] The technical solution of the utility model is as follows: A bolster flexible positioning and marking device, comprising:
[0005] Positioning seat, in the shape of a flat plate;
[0006] A support rod is vertically fixed to the middle of the top surface of the positioning seat;
[0007] A crossbeam, fixed to the top of the support rod and extending in a direction parallel to the positioning seat;
[0008] The slide tube surrounds the support rod and is in clearance fit with the support rod, and can move along the length direction of the support rod and can rotate around the support rod;
[0009] A plurality of positioning plates are fixed to the outer circumference of the slide at intervals, have the same shape and size, extend in the radial direction of the slide, and have their free ends monotonically moving away from the slide along the direction in which the positioning seat points to the crossbeam. If any positioning plate is rotated about the center line of the slide as the axis, it will coincide with the other positioning plates.
[0010] The longitudinal beam is fixed on the cross beam and extends in a direction perpendicular to the cross beam and parallel to the positioning seat, with the end close to the cross beam being the first end and the end away from the cross beam being the second end;
[0011] The marking plate has a through hole at one end and is sleeved on the longitudinal beam, and the other end extends along the cross beam in the direction of the positioning seat. It can move along the extension direction of the longitudinal beam and cannot rotate around the longitudinal beam. One long side is used for positioning and marking;
[0012] The baffle is fixed to the second end of the longitudinal beam and is used to limit the extreme position of the movement of the marking plate.
[0013] Optionally, the end opening of the scoring plate is polygonal in shape, and a section of the longitudinal beam away from the transverse beam is gap-fitted with the scoring plate.
[0014] Optionally, the longitudinal beam includes a longitudinal rod and a sliding rod, the first end of the longitudinal rod is the first end of the longitudinal beam, the second end of the longitudinal rod is connected to the first end of the sliding rod, the second end of the sliding rod is the second end of the longitudinal beam, and the sliding rod is gap-fitted with the marking plate.
[0015] Optionally, the slide cylinder is a cylinder and the support rod is a cylindrical rod.
[0016] Optionally, the positioning plate is perpendicular to the positioning seat, and the positioning plate is a trapezoidal plate.
[0017] Optionally, the positioning plates are evenly distributed around the slide cylinder.
[0018] Optionally, there are multiple longitudinal beams, and there are multiple marking plates and baffles, which are all arranged in a one-to-one correspondence with the longitudinal beams.
[0019] Optionally, the longitudinal beams are distributed on the same side of the transverse beam or on both sides of the transverse beam.
[0020] Optionally, a groove is provided on a long side of the scribing plate that is not used for scribing.
[0021] Optionally, the scribe plate cooperates with the longitudinal beam slide rail.
[0022] By adopting the device provided by the utility model, the bolster has strong adaptability to the size tolerance of the bolster when marking the bolster, is easy to operate, saves time and is highly efficient, and the marking position is accurate and reliable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a front view of the bolster flexible positioning and marking device of the present invention.
[0024] Figure 2 It is a top view of the bolster flexible positioning and marking device of the present invention.
[0025] Figure 3 yes Figure 2 AA cross-sectional view.
[0026] Figure 4 It is a three-dimensional image of a bolster.
[0027] Figure 5 This is a front view of the bolster flexible positioning and marking device of the present invention in use.
[0028] Figure 6 It is a top view of the bolster flexible positioning and marking device of the present invention in use.
[0029] Figure 7 yes Figure 6 BB cross-sectional view.
[0030] The accompanying drawings are marked as follows: 100, center hole of the core plate; 101, bottom plane of the core plate; 102, inner circumference of the core plate; 103, marked surface; 1, positioning seat; 2, positioning plate; 3, slide cylinder; 4, support rod; 5, crossbeam; 6, longitudinal rod; 7, slide rod; 8, first marked plate; 9, second marked plate; 10, third marked plate; 11, baffle. DETAILED DESCRIPTION
[0031] The present invention will be further described below with reference to specific embodiments, but the protection scope of the present invention is not limited thereto.
[0032] Note: The embodiment of the present utility model describes the spatial position relationship of each part when the bolster is placed horizontally.
[0033] refer to Figures 1 to 3 The embodiment of the present utility model provides a bolster flexible positioning and marking device, comprising:
[0034] Positioning seat 1, in the shape of a flat plate;
[0035] The support rod 4 is vertically fixed to the middle of the top surface of the positioning seat 1;
[0036] The crossbeam 5 is fixed to the top of the support rod 4 and extends in a direction parallel to the positioning seat 1;
[0037] The slide 3 surrounds the support rod 4 and is loosely fitted with the support rod 4. The slide 3 can move along the length of the support rod 4 and can rotate around the support rod 4.
[0038] A plurality of positioning plates 2 are fixed to the outer circumference of the slide 3 at intervals, have the same shape and size, extend radially along the slide 3, and have their free ends monotonically moving away from the slide 3 along the direction of the positioning seat 1 pointing to the crossbeam 5. If any positioning plate 2 is rotated about the center line of the slide 3 as the axis, it will coincide with the other positioning plates 2.
[0039] The longitudinal beam (composed of a longitudinal rod 6 and a slide rod 7 in this embodiment) is fixed to the cross beam 5 and extends in a direction away from the cross beam 5 and parallel to the positioning seat 1 (in this embodiment, the longitudinal beam is perpendicular to the cross beam 5), with the end close to the cross beam 5 being the first end and the end away from the cross beam 5 being the second end;
[0040] The marking plates (in this embodiment, the first marking plate 8, the second marking plate 9, and the third marking plate 10) have a through hole at one end and are sleeved on the longitudinal beam. The other end extends along the cross beam 5 in the direction of the positioning seat 1 (extending downward when in use). The marking plates can move along the extension direction of the longitudinal beam and cannot rotate around the longitudinal beam. One long side is used for positioning and marking.
[0041] The baffle 11 is fixed to the second end of the longitudinal beam and is used to limit the extreme position of the movement of the marking plate.
[0042] Combine Figures 4 to 7 The present invention also provides a method for marking and positioning using the above-mentioned device, comprising:
[0043] Place the positioning seat 1 in the middle of the bottom plane 101 of the bolster core plate, covering the center hole 100 of the core plate;
[0044] Rotate and move the slide 3 so that each positioning plate 2 overlaps the top of the inner circumference 102 of the core plate so that the positioning seat 1 is close to the center of the bottom plane 101 of the core plate;
[0045] Move the marking plate horizontally and rotate the positioning base 1 so that the marking plate is in close contact with the marking surface 103 of the bolster, and mark the bolster along the long side of the marking plate for marking.
[0046] Even if the bolster core plate has a large diameter tolerance, by moving and rotating the slide 3, the positioning plates 2 can be moved and rotated. When each positioning plate 2 overlaps the top of the core plate inner circumference 102, the center of the slide 3 can be ensured to be aligned with the center of the bolster center hole. This ensures that the bolster flexible positioning and marking device is placed in the correct reference position, and the orientation of the bolster flexible positioning and marking device is precisely controlled. The word "flexible" indicates the device's flexibility and adaptability.
[0047] The marking surface 103 in the present invention is a surface perpendicular to the plane of the bolster and parallel to the longitudinal direction of the bolster. If the crossbeam 5 is not strictly parallel to the longitudinal direction of the bolster, the marking plate and the marking surface 103 may not fit tightly together. The operator can then rotate the positioning base 1 appropriately (for example, by rotating the crossbeam 5) to ensure that the marking plate and the marking surface 103 fit tightly together, thereby ensuring that the crossbeam 5 is strictly parallel to the longitudinal direction of the bolster.
[0048] By adopting the device and method provided by the utility model, the bolster has strong adaptability to the dimensional tolerance of the bolster when marking the bolster, is easy to operate, saves time and is highly efficient, and the marking position is accurate and reliable.
[0049] Figure 5 In the embodiment shown, a line is drawn along the right long side of the first marking plate 8, and the distance between the center line of the strut 4 and the line in the main view is L1; a line is drawn along the right long side of the second marking plate 9, and the distance between the center line of the strut 4 and the line in the main view is L2; a line is drawn at the bottom ends of the first connecting marking plate and the second marking plate 9, and the distance from the line to the bottom surface of the positioning seat 1 in the main view is H; a line is drawn along the left long side of the third marking plate 10, and the distance between the center line of the strut 4 and the line in the main view is L3.
[0050] Optionally, the end opening of the scoring plate is polygonal, and the section of the longitudinal beam away from the cross beam 5 is gap-fitted with the scoring plate.
[0051] refer to Figure 1, the opening on the upper end of the scoring plate is a rectangular hole. In other embodiments, the opening on the upper end of the scoring plate can also be other polygonal shapes such as a triangle or a trapezoid.
[0052] Such a design can prevent the scribing plate from rotating around the crossbeam 5 .
[0053] Optionally, refer to Figure 2 The longitudinal beam includes a longitudinal rod 6 and a sliding rod 7. The first end of the longitudinal rod 6 is the first end of the longitudinal beam, the second end of the longitudinal rod 6 is connected to the first end of the sliding rod 7, the second end of the sliding rod 7 is the second end of the longitudinal beam, and the sliding rod 7 is clearance-matched with the marking plate.
[0054] The marking plate and the slide rail 7 may also be matched in other ways such as slide rail matching.
[0055] In this embodiment, the slide bar 7 is welded to the end of the longitudinal bar 6. In other embodiments, the longitudinal beam is an integral structure. The longitudinal bar 6 and the slide bar 7 have equal or unequal diameters.
[0056] Optionally, the slide cylinder 3 is a cylinder, and the support rod 4 is a cylindrical rod.
[0057] Optionally, the positioning plate 2 is perpendicular to the positioning seat 1 and is a trapezoidal plate. In this case, the positioning plate 2 can be designed to be relatively thin. In other embodiments, the positioning plate 2 is a thick plate and is parallel to the positioning seat 1.
[0058] Optionally, the positioning plates 2 are evenly distributed around the slide 3. Figure 2 , the dihedral angle between two adjacent positioning plates 2 is 90°. The number of positioning plates 2 can also be 3 or 5 or more.
[0059] Optionally, refer to Figure 2 The number of longitudinal beams is multiple, and the number of the marking plates and the baffles 11 are both multiple and are arranged in one-to-one correspondence with the longitudinal beams.
[0060] In some other embodiments, the number of the longitudinal beam is one.
[0061] Optionally, the longitudinal beams are distributed on the same side of the cross beam 5 (eg Figure 2 shown) or distributed on both sides of the beam 5.
[0062] Optionally, refer to Figure 1 A groove is provided on the long side of the marking plate that is not used for marking. The groove is used to prevent the operator from selecting the wrong long side for marking.
[0063] By adopting the device and method provided by the utility model, the bolster has strong adaptability to the dimensional tolerance of the bolster when marking the bolster, is easy to operate, and the marking position is accurate and reliable.
[0064] The various embodiments of the present invention are described in a progressive manner. The same or similar parts between the various embodiments can be referred to each other. Each embodiment focuses on the differences from other embodiments.
[0065] The scope of protection of the present invention is not limited to the above-described embodiments. Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the scope and spirit of the present invention. If such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
Claims
1. A bolster flexible positioning marking device, characterized in that: include: Positioning seat, in the shape of a flat plate; A support rod is vertically fixed to the middle of the top surface of the positioning seat; A crossbeam, fixed to the top of the support rod and extending in a direction parallel to the positioning seat; The slide tube surrounds the support rod and is in clearance fit with the support rod, and can move along the length direction of the support rod and can rotate around the support rod; A plurality of positioning plates are fixed to the outer circumference of the slide at intervals, have the same shape and size, extend in the radial direction of the slide, and have their free ends monotonically moving away from the slide along the direction in which the positioning seat points to the crossbeam. If any positioning plate is rotated about the center line of the slide as the axis, it will coincide with the other positioning plates. The longitudinal beam is fixed on the cross beam and extends in a direction perpendicular to the cross beam and parallel to the positioning seat, with the end close to the cross beam being the first end and the end away from the cross beam being the second end; The marking plate has a through hole at one end and is sleeved on the longitudinal beam, and the other end extends along the cross beam in the direction of the positioning seat. It can move along the extension direction of the longitudinal beam and cannot rotate around the longitudinal beam. One long side is used for positioning and marking; The baffle is fixed to the second end of the longitudinal beam and is used to limit the extreme position of the movement of the marking plate.
2. The device according to claim 1, characterized in that The end opening of the marking plate is polygonal, and the section of the longitudinal beam away from the cross beam is gap-matched with the marking plate.
3. The device according to claim 2, characterized in that The longitudinal beam includes a longitudinal rod and a sliding rod. The first end of the longitudinal rod is the first end of the longitudinal beam, the second end of the longitudinal rod is connected to the first end of the sliding rod, the second end of the sliding rod is the second end of the longitudinal beam, and the sliding rod is clearance-matched with the marking plate.
4. The device according to claim 1, characterized in that The slide is a cylinder and the support rod is a cylindrical rod.
5. The device according to claim 1, characterized in that The positioning plate is perpendicular to the positioning seat and is a trapezoidal plate.
6. The device according to claim 1, characterized in that The positioning plates are evenly distributed around the slide.
7. The device according to claim 1, characterized in that There are multiple longitudinal beams, and there are multiple marking plates and baffles, which are all arranged in one-to-one correspondence with the longitudinal beams.
8. The device according to claim 7, characterized in that The longitudinal beams are distributed on the same side of the cross beam or on both sides of the cross beam.
9. The device according to claim 1, characterized in that A groove is provided on a long side of the scribing plate which is not used for scribing.
10. The device according to claim 1, characterized in that The marking plate cooperates with the longitudinal beam slide rail.