Automatic mounting mechanism for photovoltaic tool

By designing an automatic installation mechanism for photovoltaic tooling, using X-axis, Y-axis and Z-axis moving components and cylinder-controlled clamps, the problem of manual plugging and unplugging of terminals during photovoltaic module testing was solved, automated clamping was achieved, and production efficiency was improved.

CN223395271UActive Publication Date: 2025-09-30SUZHOU SHENGSHI IND EQUIP CO LTD
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Patent Information

Application Number
CN202422463716.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-12
Publication Date
2025-09-30
Estimated Expiration
2034-10-12

AI Technical Summary

Technical Problem

When testing existing crystalline silicon photovoltaic modules, it is difficult to plug and unplug the connection terminals, resulting in high labor costs and low production efficiency.

Method used

An automatic installation mechanism for photovoltaic tooling is designed, which uses X-axis, Y-axis and Z-axis moving components combined with cylinders to control the opening and closing of the clamping jaws to achieve automated clamping operations.

Benefits of technology

It improves the automation level of photovoltaic module testing, reduces manual operations, and significantly improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic mounting mechanism for a photovoltaic tool, which relates to the technical field of photovoltaic assembly automation equipment and comprises a fixing plate, an X-axis moving assembly is arranged on one side of the fixing plate, a Y-axis moving assembly is arranged on the other side of the fixing plate, a Z-axis moving assembly is arranged on the Y-axis moving assembly, a supporting plate is connected onto the Y-axis moving assembly, and the X-axis moving assembly and the Y-axis moving assembly are arranged on the supporting plate. An air cylinder is fixedly arranged above the supporting plate, and a clamping jaw connected with the air cylinder is fixedly arranged at the lower end of the supporting plate. The clamping jaw is moved between a material taking position and a material placing position through the Z-axis moving assembly, the position of the clamping jaw is controlled through the Y-axis moving assembly and the Z-axis moving assembly, the clamping jaw is controlled to be opened and closed through the air cylinder to clamp materials, the automation degree is improved, an operator does not need to replace parts for a long time, and production is not delayed. And the production efficiency is obviously improved.
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Description

Technical Field

[0001] The utility model relates to the field of photovoltaic component automation equipment, in particular to an automatic installation mechanism for photovoltaic tooling. Background Art

[0002] Test fixtures are essential tools for photovoltaic module performance testing. They can measure the current-voltage (IV) characteristic curve of photovoltaic modules and thus evaluate module performance. These test fixtures are designed to improve testing efficiency, accuracy, and safety while reducing labor costs and operational complexity.

[0003] At present, the testing of crystalline silicon photovoltaic modules (hereinafter referred to as "modules") is done by manually plugging and unplugging the connection terminals to perform IV power testing of the modules. This process wastes labor costs. With the development of the industry and in response to the national call to reduce costs and increase efficiency, it is imperative for manufacturers to implement fully automated workshops. Utility Model Content

[0004] The purpose of the utility model is to solve the disadvantage of the prior art that it is troublesome to plug and unplug the connection terminals when testing the crystalline silicon photovoltaic module, and to propose an automatic installation mechanism for photovoltaic tooling.

[0005] In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:

[0006] A photovoltaic tooling automatic installation mechanism includes a fixed plate, an X-axis moving assembly is provided on one side of the fixed plate, a Y-axis moving assembly is provided on the other side of the fixed plate, a Z-axis moving assembly is provided on the Y-axis moving assembly, a support plate is connected to the Y-axis moving assembly, a cylinder is fixed above the support plate, and a clamping claw connected to the cylinder is fixed at the lower end of the support plate;

[0007] The X-axis moving assembly includes a first connecting plate fixedly mounted on one side of the fixed plate, and two first sliding blocks are fixedly mounted on the lower surface of the first connecting plate;

[0008] The Y-axis moving assembly includes a first screw that rotates on the other side of the fixed plate, a first servo motor is fixedly provided on one side of the upper end of the fixed plate, an output end of the first servo motor is fixedly connected to the end of the first screw, a first driving block is threaded on the first screw, a second connecting plate is fixedly provided on one side of the first driving block, and two brackets are fixedly provided on one side of the second connecting plate;

[0009] The Z-axis moving assembly includes a support plate fixedly mounted on one side of the bracket, a second screw rod is rotatably provided on the inner side of the support plate, a second driving block is threadedly provided on the second screw rod, a connecting block for connecting to the support plate is fixedly provided at the lower end of the second driving block, a second servo motor is fixedly provided at one end of the connecting frame, and the output end of the second servo motor is fixedly connected to the end of the second screw rod.

[0010] Preferably, two second guide rails are fixedly provided on one side of the fixed plate, two second sliders are slidably provided on each of the second guide rails, and the second sliders are fixedly connected to the second connecting plate.

[0011] Preferably, two fixing blocks are fixedly provided on one side of the fixing plate, and the first screw rod rotates between the two fixing blocks.

[0012] Preferably, a third guide rail is fixedly provided on the lower surface of each bracket, a third slider is slidably provided on each third guide rail, and the lower surface of each third slider is fixedly connected to the support plate.

[0013] Preferably, a connecting path is connected between the cylinder and the clamping jaw, a fourth guide rail is fixedly provided on the connecting path, a fourth slider is slidably provided on the fourth guide rail, and a positioning rod is fixedly provided on the fourth slider.

[0014] Preferably, the clamping claw comprises a positioning block fixedly connected to the lower end of the connecting channel and two clamping rods sliding inside the positioning block.

[0015] Preferably, the positioning rod is L-shaped, and one end of the positioning rod is located in the middle of the clamping jaw.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] In the present invention, the Z-axis moving component is used to move the clamping jaws between the material picking and discharging positions, the Y-axis moving component and the Z-axis moving component are used to control the position of the clamping jaws, and the cylinder is used to control the opening and closing of the clamping jaws to clamp the material, thereby improving the degree of automation and eliminating the need for operators to delay production by replacing parts for a long time, thereby significantly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the Z-axis drive assembly structure of the present utility model;

[0021] Figure 3 This is a schematic diagram of the Y-axis drive assembly structure of the present utility model;

[0022] Figure 4 This is a schematic diagram of the positioning rod structure of the present utility model.

[0023] Serial numbers in the figure: 1. fixed plate; 11. first connecting plate; 12. first slider; 13. first servo motor; 14. first screw rod; 15. first driving block; 16. second connecting plate; 17. bracket; 18. support plate; 19. cylinder; 191. clamping jaw; 2. second guide rail; 21. second slider; 3. connecting frame; 31. second screw rod; 32. second servo motor; 33. second driving block; 34. connecting block; 4. third guide rail; 41. third slider; 5. fourth guide rail; 51. fourth slider; 52. positioning rod. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] Example: This example provides a photovoltaic tooling automatic installation mechanism, see Figure 1-4 Specifically, it includes a fixed plate 1, an X-axis moving assembly is provided on one side of the fixed plate 1, a Y-axis moving assembly is provided on the other side of the fixed plate 1, a Z-axis moving assembly is provided on the Y-axis moving assembly, and a support plate 18 is connected to the Y-axis moving assembly. A cylinder 19 is fixedly provided above the support plate 18, and a clamping claw 191 connected to the cylinder 19 is fixed at the lower end of the support plate 18. The clamping claw 191 includes a positioning block fixedly connected to the lower end of the connecting channel and two clamping rods sliding inside the positioning block;

[0026] The Z-axis moving assembly allows the clamping jaw 191 to move between the material picking and discharging positions. The Y-axis moving assembly and the Z-axis moving assembly are used to control the position of the clamping jaw 191. The cylinder 19 controls the opening and closing of the clamping jaw 191 to clamp the material, thereby improving the degree of automation and eliminating the need for operators to delay production by replacing parts for a long time, significantly improving production efficiency. The cylinder 19 controls the clamping rod to slide along the positioning block through two air pipes to open and close the clamping rod.

[0027] The X-axis moving assembly includes a first connecting plate 11 fixedly mounted on one side of the fixed plate 1, and two first sliders 12 are fixedly mounted on the lower surface of the first connecting plate 11; the first sliders 12 are connected to a linear guide rail with a set distance, driving the clamping jaws 191 to move back and forth between the material picking and discharging positions;

[0028] The Y-axis moving assembly includes a first screw rod 14 that rotates on the other side of the fixed plate 1, and two fixed blocks are fixedly provided on one side of the fixed plate 1, and the first screw rod 14 rotates between the two fixed blocks, and a first servo motor 13 is fixed to one side of the upper end of the fixed plate 1, and the output end of the first servo motor 13 is fixedly connected to the end of the first screw rod 14. A first driving block 15 is threaded on the first screw rod 14, and a second connecting plate 16 is fixed on one side of the first driving block 15. Two brackets 17 are fixed on one side of the second connecting plate 16, and two second guide rails 2 are fixed on one side of the fixed plate 1, and two second sliders 21 are slidably provided on the second guide rails 2, and the second slider 21 is fixedly connected to the second connecting plate 16; the first servo motor 13 drives the first screw rod 14 to rotate, and the first screw rod 14 drives the first driving block 15 to move, and the first driving block 15 drives the second connecting plate 16 to move up and down, so as to adjust the height of the clamping jaw 191, and the movement of the second connecting plate 16 is limited by the second slider 21 sliding along the second guide rail 2;

[0029] The Z-axis moving assembly includes a support plate 18 fixedly mounted on one side of the bracket 17, and a second screw rod 31 is rotatably provided on the inner side of the support plate 18, and a second driving block 33 is threaded on the second screw rod 31, and a connecting block 34 is fixedly provided at the lower end of the second driving block 33 for connecting the support plate 18. A second servo motor 32 is fixedly provided at one end of the connecting frame 3, and the output end of the second servo motor 32 is fixedly connected to the end of the second screw rod 31. A third guide rail 4 is fixedly provided on the lower surface of the bracket 17, and a third slider 41 is slidably provided on the third guide rail 4, and the lower surface of the third slider 41 is fixedly connected to the support plate 18; the second servo motor 32 drives the second screw rod 31 to rotate, and the second screw rod 31 drives the second driving block 33 to move, and the second driving block 33 drives the support plate 18 to move laterally, and the support plate 18 drives the clamping jaw 191 to move laterally to adjust the horizontal position of the clamping jaw 191; the movement of the support plate 18 is limited by the third slider 41 sliding along the third guide rail 4.

[0030] In the specific implementation process, Figure 1 and Figure 4 As shown, a connecting path is connected between the cylinder 19 and the clamping jaws 191, and a fourth guide rail 5 is fixed on the connecting path. A fourth slider 51 is slidably provided on the fourth guide rail 5, and a positioning rod 52 is fixed on the fourth slider 51. The positioning rod 52 is L-shaped, and one end of the positioning rod 52 is located in the middle of the clamping jaws 191; the fourth slider 51 is connected to the cylinder 19 through an air pipe, so that the positioning rod 52 on the fourth slider 51 moves synchronously with the clamping jaws 191. After the clamping jaws 191 clamp the material, the positioning rod 52 moves between the clamping jaws 191 to fix the material. After the positioning rod 52 moves up, the clamping jaws 191 extend to realize unloading.

[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A photovoltaic tooling automatic installation mechanism, comprising a fixing plate (1), characterized in that: An X-axis moving assembly is provided on one side of the fixed plate (1), a Y-axis moving assembly is provided on the other side of the fixed plate (1), a Z-axis moving assembly is provided on the Y-axis moving assembly, a support plate (18) is connected to the Y-axis moving assembly, a cylinder (19) is fixedly provided above the support plate (18), and a clamping claw (191) connected to the cylinder (19) is fixedly provided at the lower end of the support plate (18); The X-axis moving assembly comprises a first connecting plate (11) fixedly mounted on one side of the fixed plate (1), and two first sliding blocks (12) are fixedly provided on the lower surface of the first connecting plate (11); The Y-axis moving assembly includes a first screw rod (14) rotating on the other side of the fixed plate (1), a first servo motor (13) is fixedly provided on one side of the upper end of the fixed plate (1), an output end of the first servo motor (13) is fixedly connected to the end of the first screw rod (14), a first driving block (15) is threadedly provided on the first screw rod (14), a second connecting plate (16) is fixedly provided on one side of the first driving block (15), and two brackets (17) are fixedly provided on one side of the second connecting plate (16); The Z-axis moving assembly includes a support plate (18) fixedly mounted on one side of the bracket (17); a second screw rod (31) is rotatably provided on the inner side of the support plate (18); a second driving block (33) is threadedly provided on the second screw rod (31); a connecting block (34) for connecting to the support plate (18) is fixedly provided at the lower end of the second driving block (33); a second servo motor (32) is fixedly provided at one end of the connecting frame (3); and an output end of the second servo motor (32) is fixedly connected to an end of the second screw rod (31).

2. The photovoltaic tooling automatic installation mechanism according to claim 1, characterized in that: Two second guide rails (2) are fixedly provided on one side of the fixed plate (1), two second sliders (21) are slidably provided on each of the second guide rails (2), and the second sliders (21) are fixedly connected to the second connecting plate (16).

3. The photovoltaic tooling automatic installation mechanism according to claim 1, characterized in that: Two fixing blocks are fixedly provided on one side of the fixing plate (1), and the first screw rod (14) rotates between the two fixing blocks.

4. The photovoltaic tooling automatic installation mechanism according to claim 1, characterized in that: A third guide rail (4) is fixedly provided on the lower surface of each bracket (17), a third slider (41) is slidably provided on each third guide rail (4), and the lower surface of each third slider (41) is fixedly connected to the support plate (18).

5. The photovoltaic tooling automatic installation mechanism according to claim 1, characterized in that: A connecting path is connected between the cylinder (19) and the clamping jaw (191), a fourth guide rail (5) is fixedly provided on the connecting path, a fourth slider (51) is slidably provided on the fourth guide rail (5), and a positioning rod (52) is fixedly provided on the fourth slider (51).

6. The photovoltaic tooling automatic installation mechanism according to claim 1, characterized in that: The clamping claw (191) comprises a positioning block fixedly connected to the lower end of the connecting channel and two clamping rods sliding inside the positioning block.

7. The photovoltaic tooling automatic installation mechanism according to claim 5, characterized in that: The positioning rod (52) is L-shaped, and one end of the positioning rod (52) is located in the middle of the clamping claw (191).