Phyllostachys pubescens joint-free chopstick blank bamboo cutting equipment adopting CCD (Charge Coupled Device) detection

By introducing CCD detection and double-sided clamping mechanism into the cutting equipment, the problem of poor limiting effect of existing cutting equipment is solved, and accurate cutting and efficient production of raw bamboo are achieved.

CN223395419UActive Publication Date: 2025-09-30FUJIAN YUANCHANG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422373632.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-28
Publication Date
2025-09-30
Estimated Expiration
2034-09-28

AI Technical Summary

Technical Problem

Existing cutting equipment has poor limiting effect when cutting bamboo joints, resulting in unstable cutting, especially poor cutting effect for longer bamboo joints, affecting production efficiency.

Method used

A CCD detection device is used to detect the bamboo nodes and bent parts of the original bamboo, and a clamping roller is set at the feeding end and a clamping mechanism is set at the discharging end. Combined with the clamping feeding mechanism and the clamping material taking mechanism, the original bamboo is clamped and fixed on both sides to ensure the feeding and cutting stability.

Benefits of technology

Through the double clamping structure and CCD detection, accurate cutting of raw bamboo is achieved, which reduces the waste of raw materials, improves cutting efficiency and stability, and ensures the cutting effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223395419U_ABST
Patent Text Reader

Abstract

The utility model discloses phyllostachys pubescens joint-free chopstick blank bamboo cutting equipment adopting CCD detection, and relates to the technical field of cutting equipment. The device comprises a rack, a clamping and feeding mechanism is arranged at the feeding end of the rack, a clamping and taking mechanism is movably arranged at the discharging end of the rack, a cutting mechanism is arranged at the position, close to the clamping and feeding mechanism, of the rack, a CCD visual detection device is arranged at the position, corresponding to the upper portion of the clamping and feeding mechanism, of the rack, and the clamping and feeding mechanism comprises a clamping roller set and a clamping driving mechanism. The CCD detection device is arranged to detect good bamboo joints and bent parts of raw bamboos, the bamboo joints and the bent parts are accurately cut, the clamping mechanism is arranged at the discharging end to clamp the raw bamboos at the cutting end, the clamping driving mechanism is arranged at the discharging end to clamp the raw bamboos at the cutting end, the clamping driving mechanism is arranged at the discharging end to clamp the raw bamboos at the cutting end, and the clamping driving mechanism is arranged at the discharging end to clamp the raw bamboos at the cutting end to clamp the raw bamboos at the cutting end. And a clamping roller is arranged at the position, corresponding to the CCD detection device, of the feeding end, raw bamboos can be effectively fastened through double-side clamping, feeding and cutting stability is ensured, and the cutting effect is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment. Background Art

[0002] Bamboo products are a common household item in people's daily lives, such as some decorations and utensils. Using bamboo products to make them is not only more antiseptic and antibacterial, but also more environmentally friendly.

[0003] In the production and processing of bamboo products, it is necessary to cut the original bamboo. During the cutting process of the original bamboo, the bamboo joints are usually cut off together for use. However, some bamboo products often do not require bamboo joints. Therefore, the bamboo tubes cut by traditional cutting equipment need to be processed again before they can be used, which affects production efficiency. In order to solve this problem, some equipment in the prior art uses visual photography technology to detect the original bamboo before cutting, so as to achieve the purpose of removing bamboo joints. However, this type of cutting equipment usually has limited effect on limiting the position of the original bamboo. For example, the patent technology with announcement number CN115534025B discloses a fixed-length cutting and bamboo joint intelligent identification device and an automated production equipment for original bamboo. When sawing, the air pump assembly located above the original bamboo pushes the piston rod at the front end of the air pump assembly against the upper end of the original bamboo through the air pressure of the cylinder, applying a constant pressure to the original bamboo. Although this method can limit the cut end of the original bamboo, the pressure is limited, and if the cut end is long, it will shake, affecting the cutting effect. Utility Model Content

[0004] The purpose of the present utility model is to address the defects or shortcomings in the existing technology and provide a bamboo cutting device for nanmu chopstick blanks using CCD detection. By setting a CCD detection device, the good bamboo nodes and curved parts of the original bamboo are detected, and the bamboo nodes and curved parts are accurately cut. A clamping mechanism is provided at the discharge end to clamp the original bamboo at the cutting end, and a clamping roller is provided at the feed end corresponding to the CCD detection device. The clamping on both sides can effectively tighten the original bamboo, ensure the feeding and cutting stability, and ensure the cutting effect.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical solution: it includes a frame 1, a clamping and feeding mechanism 2 is provided at the feeding end of the frame 1, a clamping and picking mechanism 3 is movably provided at the discharging end of the frame 1, a cutting mechanism 4 is provided close to the frame 1, a CCD visual detection device 6 is provided above the clamping and feeding mechanism 2 corresponding to the frame 1, the clamping and feeding mechanism 2 includes a clamping roller group, the clamping roller is vertically arranged above the clamping drive mechanism, and the clamping and picking mechanism 3 corresponds to the position of the clamping roller.

[0006] Furthermore, the rack 1 includes a feed plate 11, a detection chamber 12, and a rack frame 13. The detection chamber 12 is arranged in the middle of the rack frame 13, and the feed plate 11 is arranged on one side of the feed end of the detection chamber 12 and fixed on the rack frame 13.

[0007] Furthermore, the clamping roller group includes a first clamping roller group 21 and a second clamping roller group 22. Both groups of clamping roller groups include two symmetrically arranged clamping rollers. The clamping rollers are located above the feed plate 11. A fixed shaft is provided in the clamping roller, which passes through the feed plate 11 and extends to the bottom of the feed plate 11, and a connecting rod and a driving shaft are provided at the bottom of the fixed shaft. The two ends of the connecting rod are respectively connected to the fixed shaft and the driving shaft, and are connected to the clamping drive mechanism through the driving shaft. The first clamping roller group 21 is provided on the side close to the discharge end, and the surfaces of all clamping rollers are provided with twill, which can better clamp the raw bamboo and transport it.

[0008] Furthermore, the clamping drive mechanism includes a clamping servo motor 28, a driving gear set, and a universal joint 29. The clamping servo motor 28 is located below the clamping roller set and is fixed to the bottom plate of the frame 13. The driving gear set is arranged at the output shaft end of the servo motor 28, and the driving gear set is provided with a total of six gears. Gear 1 is connected to the output shaft end of the clamping servo motor 28, gear 2 is connected to the clamping roller drive shaft on the side of the first clamping roller set 21 close to the clamping servo motor 28, and gear 3 is connected to the drive shaft of the first clamping roller set 21. Connection, gear four is connected to the clamping roller drive shaft of the second clamping roller group 22 close to the clamping servo motor 28, gear five is connected to the clamping roller drive shaft of the second clamping roller group 22 away from the clamping servo motor 28, gear six is ​​used as a transmission gear and is meshed with gear one, gear two and gear four, and gear two is meshed with gear three, and gear four is meshed with gear five. There are eight universal joints 29 in total, two in a group, one connecting the drive shaft and the connecting rod, and one connecting the fixed shaft and the connecting rod, and each group is connected in the same way.

[0009] Furthermore, the clamping and feeding mechanism 2 also includes two clamping shafts 25, which are arranged on the frame 13, and a first clamping cylinder 26 and a second clamping cylinder 27 are movably arranged on the clamping shaft 25, and the first clamping cylinder 26 is arranged above the second clamping cylinder 27.

[0010] Furthermore, the clamping shaft 25 is also provided with a first connecting arm 23 and a second connecting arm 24. The first connecting arm 23 and the second connecting arm 24 are each provided with two groups, the ends of which are movably connected to the clamping shaft 25, and the front ends are connected to the fixed shaft at the bottom of the clamping roller. At the same time, the first connecting arm 23 and the second connecting arm 24 located on the upper layer are movably connected to the push rods of the first clamping cylinder 26 and the second clamping cylinder 27 respectively, and the ends of the first connecting arm 23 and the second connecting arm 24 are provided with gear structures for meshing.

[0011] Furthermore, the clamping and picking mechanism 3 includes a guiding mechanism and a picking mechanism, and the picking mechanism is movably connected to the guiding mechanism. The guiding mechanism includes a guide rail 31, a fixed seat 32, a slider 33, and a rack 38. The guide rail 31 is fixed on a longitudinal beam on the frame 1, and the rack 38 is arranged at the bottom of the longitudinal beam. The guide rail 31, the rack 38 and the central axis of the clamping roller group are in the same vertical plane. The slider 33 is arranged at the top inner side of the fixed seat 32 and is slidably connected to the guide rail 31, and the bottom of the fixed seat 32 is connected to the picking mechanism.

[0012] Furthermore, the material picking mechanism includes a material picking servo motor 34, a material picking cylinder 35, a material picking clamping arm 36, and a clamping plate 37. The material picking servo motor 34 is connected to the fixed seat 32 through a motor bracket. One end of the material picking clamping arm 36 is movably connected to the motor bracket. One end of the material picking cylinder 35 is movably connected to the material picking servo motor 34. The push rod of the material picking cylinder 35 is movably connected to the material picking clamping arm 36. The clamping plate 37 is arranged at the end of the material picking clamping arm 36, and a latching tooth 371 is provided on the inner side of the clamping plate 37. The material picking cylinder 35, the material picking clamping arm 36, and the clamping plate 37 are symmetrically arranged in two groups. The output shaft end of the material picking servo motor 34 is provided with a driving gear 39, and the driving gear 39 is engaged with the rack 38.

[0013] Furthermore, the cutting mechanism 4 includes a saw blade 41, a cutting servo motor 42, a saw blade bracket 43, a cutting seat 44, a saw blade moving servo motor 45, a swing arm 46, and a connecting rod 47. The cutting seat 44 is arranged at the discharge end of the frame 1 and adjacent to the guide mechanism. One end of the saw blade bracket 43 is movably connected to the cutting seat 44, and the other end is movably connected to the saw blade 41. The cutting servo motor 42 is arranged on the cutting seat 44 and is connected to the saw blade 41 through a belt. The saw blade moving servo motor 45 is arranged on the side wall of the frame 1. The output end of the saw blade moving servo motor 45 is provided with a changing gear group and is connected to the swing arm 46 through the changing gear group. The top of the swing arm 46 is movably connected to the bottom of the connecting rod 47, and the top of the connecting rod 47 is movably connected to the cutting seat 44.

[0014] Furthermore, a discharging roller 5 is provided at the front end of the feed plate 11 close to the saw blade 41 .

[0015] After adopting the above technical scheme, the beneficial effects of the utility model are as follows: by setting a CCD detection device to detect the good bamboo nodes and bent parts of the original bamboo, and accurately cut the bamboo nodes and bent parts, a clamping mechanism is provided at the discharge end to clamp the original bamboo at the cutting end, and a clamping roller is provided at the feed end corresponding to the CCD detection device. The clamping on both sides can effectively tighten the original bamboo, ensure the feeding and cutting stability, and ensure the cutting effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0017] Figure 1 It is a structural diagram of the utility model;

[0018] Figure 2 yes Figure 1 A second angle view of

[0019] Figure 3 yes Figure 2 A second angle view of

[0020] Figure 4 yes Figure 2 A third angle view of

[0021] Figure 5 This is a schematic structural diagram of the assembled state of the CCD visual detection device 6 in the present invention;

[0022] Figure 6 yes Figure 1 Schematic diagram of the structure after removing the feed plate 11;

[0023] Figure 7 It is a structural diagram of the clamping and picking mechanism 3 in the present utility model.

[0024] Explanation of the accompanying drawings: frame 1, clamping and feeding mechanism 2, clamping and picking mechanism 3, cutting mechanism 4, discharging roller 5, CCD visual inspection device 6, feeding plate 11, inspection chamber 12, frame frame 13, first clamping roller group 21, second clamping roller group 22, first connecting arm 23, second connecting arm 24, clamping shaft 25, first clamping cylinder 26, second clamping cylinder 27, clamping servo motor 28, universal joint 29, guide rail 31, fixed seat 32, slider 33, picking servo motor 34, picking cylinder 35, picking clamping arm 36, clamping plate 37, rack 38, driving gear 39, saw blade 41, cutting servo motor 42, saw blade bracket 43, cutting seat 44, saw blade moving servo motor 45, swing arm 46, connecting rod 47. DETAILED DESCRIPTION

[0025] See Figure 1-Figure 7As shown, the technical solution adopted in this specific embodiment is: it includes a frame 1, the feeding end of the frame 1 is provided with a clamping feeding mechanism 2, the discharging end of the frame 1 is movably provided with 3, the frame 1 is provided with a cutting mechanism 4 close to the clamping feeding mechanism 2, and the frame 1 is provided with a CCD visual detection device 6 above the clamping feeding mechanism 2. The clamping feeding mechanism 2 includes a clamping roller group and a clamping drive mechanism. The clamping roller is vertically arranged above the clamping drive mechanism. The clamping and picking mechanism 3 corresponds to the position of the clamping roller. In traditional cutting mechanisms, usually only the feeding end is fixed and then cutting is performed, and the fixing method is mostly one-way pressing and limiting. The fastening effect is general and it is easy to move during cutting, affecting the cutting effect. In addition, there is a lack of effective identification and detection mechanism to detect bamboo nodes. Therefore, in this embodiment, the nanmu chopstick blank is used. Taking cutting as an example, a CCD visual inspection device is set in the cutting mechanism to inspect the raw bamboo of nanmu. According to the shooting and identification situation, the central control system issues a conveying length instruction. The part without bamboo nodes is conveyed to the specified length through the clamping and feeding mechanism according to production requirements. At the same time, the clamping and picking mechanism cooperates to move to clamp the bamboo tube to be cut. After clamping is completed, the cutting mechanism starts to cut the raw bamboo. The cut bamboo tube is still clamped by the clamping and picking mechanism. At this time, it moves to the top of the qualified product conveyor belt and puts the qualified product without bamboo nodes for conveying. When bamboo nodes are detected, the length of the bamboo nodes is determined and the corresponding length is conveyed to reduce the waste of raw materials. Similarly, the bamboo node part is cut. After cutting is completed, the clamped bamboo node moves to the top of the waste conveyor belt, and the bamboo node is put down for waste conveying. The cutting of the finished product without bamboo nodes and the cutting of the bamboo node part can be completed quickly.

[0026] Specifically, by setting up a clamping roller group, the raw bamboo can be clamped and fixed more firmly. When the CCD visual inspection device completes the inspection, the clamping drive mechanism drives the clamping roller group to rotate to transport and cut the raw bamboo, and the clamping and picking mechanism moves synchronously to clamp the transported raw bamboo before cutting. After cutting is completed, the clamping and picking mechanism still takes away the partition for transportation. The double clamping structure of this embodiment is used to clamp and fix the raw bamboo in two directions, which can effectively clamp the raw bamboo, ensure stability during cutting, and ensure that the cut bamboo sections can be accurately placed.

[0027] To be more specific, the frame 1 includes a feed plate 11, a detection chamber 12, and a frame 13. The detection chamber 12 is arranged in the middle of the frame 13. The feed plate 11 is arranged on one side of the feed end of the detection chamber 12 and is fixed on the frame 13. In this embodiment, the frame includes three functional parts, namely the feed end, the detection end and the discharge end. The feed end is provided with a feed plate for placing raw bamboo for feeding. The detection end is provided with a detection chamber to shoot and detect the bamboo nodes of the raw bamboo, and feed the detection results back to the control center. The control center outputs cutting instructions, controls the specific raw bamboo conveying length for cutting, and divides the cutting into qualified product cutting and waste cutting. The cut finished products and waste products are sent out from the discharge end, clamped by the clamping and picking mechanism, and lowered for transmission in partitions. The fully automatic cutting operation greatly improves the cutting accuracy and cutting speed, and improves the cutting efficiency.

[0028] To be more specific, the clamping roller group includes a first clamping roller group 21 and a second clamping roller group 22. The two groups of clamping roller groups include two symmetrically arranged clamping rollers, which are located above the feed plate 11. A fixed shaft is provided in the clamping roller, which passes through the feed plate 11 and extends to the bottom of the feed plate 11, and a connecting rod and a driving shaft are provided at the bottom of the fixed shaft. The two ends of the connecting rod are respectively connected to the fixed shaft and the driving shaft, and are connected to the clamping drive mechanism through the driving shaft. The first clamping roller group 21 is provided on the side close to the discharge end, and the surfaces of all clamping rollers are provided with twill. In this embodiment, two groups of clamping roller groups are provided, and each group of clamping roller groups consists of two clamping rollers. The four clamping rollers clamp the original bamboo from both sides. The surface of the clamping roller is provided with twill to increase the friction with the original bamboo.

[0029] In the clamping roller group structure, a fixed shaft is provided inside the clamping roller, extending downward and passing through the feed plate, and four corresponding movable grooves are provided on the feed plate to facilitate the left and right movement of the clamping roller. A connecting rod is provided at the bottom of the fixed shaft, and the connecting rod is connected to the drive shaft under the frame.

[0030] To be more specific, the clamping drive mechanism includes a clamping servo motor 28, a driving gear set, and a universal joint 29. The clamping servo motor 28 is located below the clamping roller set and is fixed to the bottom plate of the frame 13. The driving gear set is arranged at the output shaft end of the servo motor 28, and the driving gear set has a total of six gears. Gear one is connected to the output shaft end of the clamping servo motor 28, gear two is connected to the clamping roller drive shaft of the first clamping roller set 21 close to the clamping servo motor 28, gear three is connected to the clamping roller drive shaft of the first clamping roller set 21 away from the clamping servo motor 28, gear four is connected to the clamping roller drive shaft of the second clamping roller set 22 close to the clamping servo motor 28, and gear five is connected to the second clamping roller set 22 is connected to the clamping roller drive shaft away from the clamping servo motor 28 side, and gear six is ​​meshed with gear one, gear two, and gear four as a transmission gear, and gear two is meshed with gear three, and gear four is meshed with gear five. In this embodiment, the drive transmission of the clamping roller is realized by the drive of the clamping servo motor. Specifically, six gears are set at the bottom of the clamping servo motor to form a driving gear group. The bottom drive shaft of each clamping roller is connected to a gear, wherein the gears of the same group are meshed. The output shaft end of the clamping servo motor is also connected to a gear and meshed with gear six. Gear six is ​​then meshed with a drive shaft connected gear of each group at the same time. When the clamping servo motor is working, it will drive all the clamping rollers to rotate, thereby conveying the raw bamboo.

[0031] There are eight universal joints 29, two in a group, one connecting the drive shaft and the connecting rod, and one connecting the fixed shaft and the connecting rod. Each group has the same connection method, forming a total of four universal shaft structures. In this embodiment, the universal joint is set as a joint to connect the various transmission components, thereby realizing non-coaxial drive rotation of the clamping roller.

[0032] More specifically, the clamping and feeding mechanism 2 further comprises two clamping shafts 25, the clamping shafts 25 being arranged on the frame 13, and a first clamping cylinder 26 and a second clamping cylinder 27 being movably arranged on the clamping shafts 25, the first clamping cylinder 26 being arranged above the second clamping cylinder 27, in this embodiment, in order to be able to clamp raw bamboo of different specifications, the clamping and feeding mechanism is an adjustable structure, the clamping shaft 25 is further provided with a first connecting arm 23 and a second connecting arm 24, the first connecting arm 23 There are two groups of second connecting arms 24, each of which has its end movably connected to the clamping shaft 25, and its front end is connected to the fixed shaft at the bottom of the clamping roller. At the same time, the first connecting arm 23 and the second connecting arm 24 located on the upper layer are movably connected to the push rods of the first clamping cylinder 26 and the second clamping cylinder 27 respectively. The ends of the first connecting arm 23 and the second connecting arm 24 are provided with gear structures for meshing. When the two clamping cylinders are working, the connecting arms will be driven to swing, thereby realizing the opening and closing of the clamping roller, so that raw bamboo of different specifications can be clamped.

[0033] To be more specific, the clamping and picking mechanism 3 includes a guiding mechanism and a picking mechanism, and the picking mechanism is movably connected to the guiding mechanism. The guiding mechanism includes a guide rail 31, a fixed seat 32, a slider 33, and a rack 38. The guide rail 31 is fixed on a longitudinal beam on the frame 1, and the rack 38 is arranged at the bottom of the longitudinal beam. The guide rail 31, the rack 38 and the central axis of the clamping roller group are in the same vertical plane. The slider 33 is arranged at the top inner side of the fixed seat 32 and is slidably connected to the guide rail 31. The bottom of the fixed seat 32 is connected to the picking mechanism. In this embodiment, a guiding mechanism is provided in the clamping and picking mechanism, and the picking mechanism can move on the guiding mechanism, so that the original bamboo can be clamped and fixed, and the qualified cut bamboo tubes or bamboo sections are moved to the corresponding conveyor belt to be transported to the corresponding storage area.

[0034] More specifically, the material picking mechanism includes a material picking servo motor 34, a material picking cylinder 35, a material picking clamping arm 36, and a clamping plate 37. The material picking servo motor 34 is connected to the fixed base 32 through a motor bracket. One end of the material picking clamping arm 36 is movably connected to the motor bracket. One end of the material picking cylinder 35 is movably connected to the material picking servo motor 34. The push rod of the material picking cylinder 35 is movably connected to the material picking clamping arm 36. The clamping plate 37 is arranged at the end of the material picking clamping arm 36, and the clamping plate 37 is arranged at the end of the material picking clamping arm 36. 7 is provided with a latching tooth 371 on the inside. The feeding cylinder 35, the feeding clamping arm 36 and the clamping plate 37 are symmetrically provided in two groups. The output shaft end of the feeding servo motor 34 is provided with a driving gear 39, and the driving gear 39 is engaged with the rack 38. In this embodiment, the feeding mechanism is an automatically opening and closing clamping mechanism. The feeding clamping arm is driven to open and close by the operation of the feeding cylinder, and the raw bamboo is clamped by the clamping plate, and a latching tooth is provided on the inside of the clamping plate to ensure that the raw bamboo can be clamped.

[0035] To be more specific, the cutting mechanism 4 includes a saw blade 41, a cutting servo motor 42, a saw blade bracket 43, a cutting seat 44, a saw blade moving servo motor 45, a swing arm 46, and a connecting rod 47. The cutting seat 44 is arranged at the discharge end of the frame 1 and is adjacent to the guide mechanism. One end of the saw blade bracket 43 is movably connected to the cutting seat 44, and the other end is movably connected to the saw blade 41. The cutting servo motor 42 is arranged on the cutting seat 44 and is connected to the saw blade 41 through a belt. The saw blade moving servo motor 45 is arranged on the side wall of the frame 1. The output end of the saw blade moving servo motor 45 is provided with a changing gear set, and is connected to the swing arm 46 through the changing gear set. The top of the swing arm 46 is movably connected to the bottom of the connecting rod 47, and the top of the connecting rod 47 is movably connected to the cutting seat 44. In this embodiment, the cutting mechanism is a structure that can be moved up and down. The saw blade moving servo motor drives the swing and then drives the connecting rod to move up and down, so that the saw blade can move up and down for cutting.

[0036] To be more specific, a discharge roller 5 is provided at the front end of the feed plate 11 near the saw blade 41. The provision of the discharge roller can improve the smoothness of the discharge and cutting.

[0037] The working principle of the utility model is as follows: the raw bamboo is placed on the feed plate 11 and placed between the clamping roller group, the CCD visual detection device 6 is started to detect the size of the raw bamboo and the position of the bamboo nodes, and the stroke of the first clamping cylinder 26 and the second clamping cylinder 27 are controlled according to the size of the raw bamboo to push the clamping roller group to clamp the raw bamboo, when there are no bamboo nodes in the clamping section, the clamping servo motor 28 is started to drive the clamping roller group to rotate and send the raw bamboo to the discharge end, and at the same time, the material taking servo motor 34 is started to drive the clamping arm 36 and the clamping plate 37 to move toward the raw bamboo, and when they move to the set position, the material taking cylinder 35 is started to drive the clamping arm 36 to move toward each other to clamp the raw bamboo, and then the cutting mechanism 4 is started to cut the raw bamboo. The cut bamboo tube without bamboo nodes is clamped by the clamping plate 37, and the material-taking servo motor 34 is started again to drive the bamboo tube to move. When it moves to the conveying position of the finished product area, the material-taking cylinder 35 is started to release the bamboo tube, and the qualified products are conveyed from the conveyor belt below to the qualified product area. When the CCD visual inspection device 6 detects bamboo nodes or bent raw bamboo, it is conveyed according to the detected length, and the clamping and material-taking mechanism 3 repeats the previous action to clamp the bamboo nodes. After cutting, it moves to the waste conveying position, and the bamboo nodes are discarded for conveying. The double clamping and fixation of the clamping roller group and the clamping and material-taking mechanism 3 can ensure the stability of cutting, and the good detection of the CCD visual inspection device 6 can achieve rapid cutting of bamboo tube without bamboo nodes.

[0038] The above description is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. A bamboo cutting device for cutting bamboo chopstick blanks using CCD detection, comprising a frame (1), characterized in that: The feeding end of the frame (1) is provided with a clamping and feeding mechanism (2), the discharging end of the frame (1) is movably provided with a clamping and picking mechanism (3), the frame (1) is provided with a cutting mechanism (4) close to the clamping and feeding mechanism (2), the frame (1) is provided with a CCD visual detection device (6) above the clamping and feeding mechanism (2), the clamping and feeding mechanism (2) comprises a clamping roller group and a clamping drive mechanism, the clamping roller is vertically provided above the clamping drive mechanism, and the clamping and picking mechanism (3) corresponds to the position of the clamping roller.

2. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 1, characterized in that: The frame (1) comprises a feed plate (11), a detection chamber (12), and a frame frame (13); the detection chamber (12) is arranged in the middle of the frame frame (13); the feed plate (11) is arranged on one side of the feed end of the detection chamber (12) and is fixed to the frame frame (13).

3. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 1, characterized in that: The clamping roller group includes a first clamping roller group (21) and a second clamping roller group (22). Both clamping roller groups include two symmetrically arranged clamping rollers. The clamping rollers are located above the feed plate (11). A fixed shaft is provided in the clamping rollers, passing through the feed plate (11) and extending to the bottom of the feed plate (11). A connecting rod and a driving shaft are provided at the bottom of the fixed shaft. The two ends of the connecting rod are respectively connected to the fixed shaft and the driving shaft, and are connected to the clamping drive mechanism through the driving shaft. The first clamping roller group (21) is provided on the side close to the discharge end, and the surfaces of all clamping rollers are provided with twill.

4. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 1, characterized in that: The clamping drive mechanism includes a clamping servo motor (28), a driving gear set, and a universal joint (29). The clamping servo motor (28) is located below the clamping roller set and is fixed to the bottom plate of the frame (13). The driving gear set is arranged at the output shaft end of the servo motor (28), and the driving gear set is provided with six gears in total. Gear 1 is connected to the output shaft end of the clamping servo motor (28), gear 2 is connected to the clamping roller drive shaft on the side of the first clamping roller set (21) close to the clamping servo motor (28), gear 3 is connected to the clamping roller drive shaft on the side of the first clamping roller set (21) away from the clamping servo motor (28), and gear 4 is connected to the clamping roller drive shaft on the side of the first clamping roller set (21) away from the clamping servo motor (28). ) side, gear four is connected to the clamping roller drive shaft on the side of the second clamping roller group (22) close to the clamping servo motor (28), gear five is connected to the clamping roller drive shaft on the side of the second clamping roller group (22) away from the clamping servo motor (28), gear six is ​​meshed with gear one, gear two and gear four as a transmission gear, and gear two is meshed with gear three, and gear four is meshed with gear five. There are eight universal joints (29) in total, two in a group, one connecting the drive shaft and the connecting rod, and one connecting the fixed shaft and the connecting rod, and each group has the same connection method.

5. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 1, characterized in that: The clamping and feeding mechanism (2) further comprises two clamping shafts (25), the clamping shafts (25) being arranged on the frame (13), and a first clamping cylinder (26) and a second clamping cylinder (27) being movably arranged on the clamping shafts (25), and the first clamping cylinder (26) being arranged above the second clamping cylinder (27).

6. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 5, characterized in that: The clamping shaft (25) is also provided with a first connecting arm (23) and a second connecting arm (24). The first connecting arm (23) and the second connecting arm (24) are both provided with two groups, the ends of which are movably connected to the clamping shaft (25), and the front ends are connected to the fixed shaft at the bottom of the clamping roller. At the same time, the first connecting arm (23) and the second connecting arm (24) located on the upper layer are movably connected to the push rods of the first clamping cylinder (26) and the second clamping cylinder (27), respectively. The ends of the first connecting arm (23) and the second connecting arm (24) are provided with gear structures for meshing.

7. The apparatus for cutting bamboo chopstick blanks using CCD detection according to claim 1, characterized in that: The clamping and picking mechanism (3) includes a guiding mechanism and a picking mechanism, and the picking mechanism and the guiding mechanism are movably connected. The guiding mechanism includes a guide rail (31), a fixed seat (32), a slider (33), and a rack (38). The guide rail (31) is fixed on a longitudinal beam on the frame (1), and the rack (38) is arranged at the bottom of the longitudinal beam. The guide rail (31), the rack (38) and the central axis of the clamping roller group are in the same vertical plane. The slider (33) is arranged on the top inner side of the fixed seat (32) and is slidably connected to the guide rail (31). The bottom of the fixed seat (32) is connected to the picking mechanism.

8. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 7, characterized in that: The material picking mechanism comprises a material picking servo motor (34), a material picking cylinder (35), a material picking clamping arm (36), and a clamping plate (37). The material picking servo motor (34) is connected to the fixed seat (32) through a motor bracket. One end of the material picking clamping arm (36) is movably connected to the motor bracket. One end of the material picking cylinder (35) is movably connected to the material picking servo motor (34). The push rod of the material picking cylinder (35) is movably connected to the material picking clamping arm (36). The clamping plate (37) is arranged at the end of the material picking clamping arm (36), and a latching tooth (371) is arranged on the inner side of the clamping plate (37). The material picking cylinder (35), the material picking clamping arm (36), and the clamping plate (37) are all symmetrically arranged in two groups. The output shaft end of the material picking servo motor (34) is provided with a driving gear (39), and the driving gear (39) is meshed with the rack (38).

9. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 1, characterized in that: The cutting mechanism (4) comprises a saw blade (41), a cutting servo motor (42), a saw blade bracket (43), a cutting seat (44), a saw blade moving servo motor (45), a swing arm (46), and a connecting rod (47). The cutting seat (44) is arranged at the discharge end of the frame (1) and is adjacent to the guide mechanism. One end of the saw blade bracket (43) is movably connected to the cutting seat (44) and the other end is movably connected to the saw blade (41). The cutting servo motor (42) is arranged on the cutting seat (44) and is connected to the saw blade (41) through a belt. The saw blade moving servo motor (45) is arranged on the side wall of the frame (1). The output end of the saw blade moving servo motor (45) is provided with a direction-changing gear set and is connected to the swing arm (46) through the direction-changing gear set. The top of the swing arm (46) is movably connected to the bottom of the connecting rod (47), and the top of the connecting rod (47) is movably connected to the cutting seat (44).

10. The bamboo cutting device for cutting bamboo chopstick blanks using CCD detection according to claim 2, characterized in that: A discharging roller (5) is provided at the front end of the feed plate (11) close to the saw blade (41).

Citation Information

Patent Citations

  • A device for cutting bamboo to fixed length and intelligently identifying bamboo joints and automated production equipment

    CN115534025B