Movable suspension arm module device of closestool high-pressure grouting integrated forming machine

Abstract

The utility model discloses a movable suspension arm module device of a closestool high-pressure grouting integrated forming machine, which comprises a machine frame, and a front module, a left module, a right module and an upper module are movably arranged on the machine frame. The rack is further provided with a first movement driving mechanism used for driving the front module to reciprocate in the horizontal direction, a second movement driving mechanism used for driving the left module to reciprocate in the horizontal direction, and a third movement driving mechanism used for driving the right module to reciprocate in the horizontal direction. The movable suspension arm module device of the closestool high-pressure grouting integrated forming machine has the advantages of being small in occupied area and high in use flexibility, the production efficiency can be effectively improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of toilet production equipment, in particular to a movable boom module device of a toilet high-pressure grouting integrated molding machine. Background Art

[0002] The high-pressure grouting molding process is a toilet production technology that is different from the ordinary grouting molding process. The slurry is injected into the mold, the inner surface of the mold is made of permeable material, and then high pressure is used to drain the water in the mold cavity. After the blank is shaped, the excess slurry is discharged to form a blank with a certain wall thickness. The toilet blank in the prior art is formed by gluing a seat blank, a water channel blank and an outer shell blank together. In order to improve the production efficiency of large-scale toilet manufacturing, the prior art adopts a seat mold, a water channel mold and an outer shell mold and uses different grouting molding machines to grout the seat blank, the water channel blank and the outer shell blank respectively, and then the seat blank, the water channel blank and the outer shell blank are transported to the assembly station by three conveyor lines respectively, and the seat blank, the water channel blank and the outer shell blank are stacked from bottom to top and glued into one, and then sent to a high-temperature kiln for sintering to obtain a ceramic toilet. However, the manufacturing equipment in the above production model is a row-type grouting molding machine that grouts multiple blanks at a time, which not only occupies a large area, but also causes all blanks of the same batch to be scrapped in the event of a failure, resulting in a high defective rate and increasing the manufacturing cost of the toilet. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the existing technology and provide a mobile boom module device for a toilet high-pressure grouting integrated molding machine, which has a small site occupation area, high flexibility in use, can effectively improve production efficiency and reduce production costs.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A movable boom module device of a toilet high-pressure grouting integrated molding machine includes a frame on which a front module, a left module, a right module and an upper module are movably arranged. The frame is also provided with a first movable drive mechanism for driving the front module to reciprocate in the horizontal direction, a second movable drive mechanism for driving the left module to reciprocate in the horizontal direction, and a third movable drive mechanism for driving the right module to reciprocate in the horizontal direction.

[0006] As a further improvement of the above technical solution:

[0007] The frame is provided with a first sliding connection mechanism and a second sliding connection mechanism, the front module is slidably connected to the frame via the first sliding connection mechanism, and the left module, the right module and the upper module are slidably connected to the frame via the second sliding connection mechanism.

[0008] The front mold assembly includes a first suspension arm, a first mounting seat and a front mold. The front mold is fixedly mounted on the first mounting seat. A first guide mechanism is provided between the first suspension arm and the first mounting seat. The first suspension arm is provided with a first opening and closing drive mechanism for driving the first mounting seat to move back and forth in a horizontal direction.

[0009] The left mold assembly includes a second hanging arm and a left mold fixedly arranged on the second hanging arm, and the right mold assembly includes a third hanging arm and the right mold fixedly arranged on the third hanging arm.

[0010] The upper mold assembly includes a movable seat, a second mounting seat and an upper mold. The upper mold is fixedly set on the second mounting seat. A second guide mechanism is set between the movable seat and the second mounting seat. The movable seat is provided with a second opening and closing drive mechanism for driving the second mounting seat to move back and forth in the vertical direction.

[0011] A first mold locking device is provided between the left mold group and the right mold group, a second mold locking device is provided between the front mold group and the left mold group and the right mold group, and a third mold locking device is provided between the upper mold group and the left mold group and the right mold group.

[0012] The first moving drive mechanism, the second moving drive mechanism, the third moving drive mechanism, the first opening and closing drive mechanism, and the second opening and closing drive mechanism all include telescopic cylinders.

[0013] Compared with the prior art, the advantages of the present invention are:

[0014] The movable boom module device of the toilet high-pressure grouting integrated molding machine of the present invention includes a frame and a front module, a left module, a right module and an upper module arranged on the frame, and occupies a small site area. The front module is driven to move back and forth by the first movable drive mechanism, the left module is driven to move back and forth by the second movable drive mechanism, and the right module is driven to move back and forth by the third movable drive mechanism, so that the front module, the left module, the right module and the upper module can be molded together, and the use flexibility is high. A single high-pressure grouting on the frame can complete an integrally molded toilet blank, replacing the production mode of the prior art in which toilet parts are separately grout-molded and bonded into a whole, eliminating the bonding process, and can effectively improve production efficiency. Moreover, when a single blank is defective, the movable boom module device can be inspected and maintained in time to avoid batch scrapping. The defective rate is low, and the production cost can be effectively reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the mobile boom module device.

[0016] Figure 2This is a structural diagram of the front module on the rack.

[0017] Figure 3 This is a structural diagram of the front module.

[0018] Figure 4 This is a schematic diagram of the structure of the left module and the right module on the rack.

[0019] Figure 5 This is a structural diagram of the upper module on the rack.

[0020] Figure 6 This is a structural diagram of the upper module.

[0021] Legend:

[0022] 1. Frame; 2. Front module; 201. First boom; 202. First mounting seat; 203. Front mold; 204. First guiding mechanism; 205. First opening and closing drive mechanism; 3. Left module; 301. Second boom; 302. Left mold; 4. Right module; 401. Third boom; 402. Right mold; 5. Upper module; 501. Moving seat; 502. Second mounting seat; 503. Upper mold; 504. Second guiding mechanism; 505. Second opening and closing drive mechanism; 6. First moving drive mechanism; 7. Second moving drive mechanism; 8. Third moving drive mechanism; 9. First sliding connection mechanism; 10. Second sliding connection mechanism; 11. First clamping device; 12. Second clamping device; 13. Third clamping device. DETAILED DESCRIPTION

[0023] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] like Figure 1 and Figure 2As shown, the movable boom module device of the toilet high-pressure grouting integrated molding machine of this embodiment includes a frame 1, on which a front module 2, a left module 3, a right module 4 and an upper module 5 are movably arranged. The frame 1 is also provided with a first movable drive mechanism 6 for driving the front module 2 to move back and forth in the horizontal direction, a second movable drive mechanism 7 for driving the left module 3 to move back and forth in the horizontal direction, and a third movable drive mechanism 8 for driving the right module 4 to move back and forth in the horizontal direction. The movable boom module device of the toilet high-pressure grouting integrated molding machine includes a frame 1 and a front module 2, a left module 3, a right module 4 and an upper module 5 arranged on the frame 1, and occupies a small area. The front module 2 is driven to move back and forth by the first mobile driving mechanism 6, the left module 3 is driven to move back and forth by the second mobile driving mechanism 7, and the right module 4 is driven to move back and forth by the third mobile driving mechanism 8, so that the front module 2, the left module 3, the right module 4 and the upper module 5 can be molded together. A single high-pressure grouting on the frame 1 can complete an integrally molded toilet blank, replacing the production mode of the prior art in which toilet parts are separately grout-molded and bonded into a whole, eliminating the bonding process, and can effectively improve production efficiency. Moreover, when a single blank is defective, the movable boom module device can be inspected and maintained in time to avoid batch scrapping. The defective rate is low, and the production cost can be effectively reduced.

[0025] Preferably, the frame 1 is provided with a first sliding connection mechanism 9 and a second sliding connection mechanism 10, the front module 2 is slidably connected to the frame 1 via the first sliding connection mechanism 9, and the left module 3, the right module 4, and the upper module 5 are slidably connected to the frame 1 via the second sliding connection mechanism 10. In this embodiment, the first sliding connection mechanism 9 and the second sliding connection mechanism 10 both include slide rails and sliders, the slide rails are fixedly provided on the frame 1, and the sliders are fixedly provided on the front module 2, the left module 3, the right module 4, and the upper module 5, and the sliders are assembled and connected to the slide rails, which has the advantages of simple structure, convenient and quick disassembly and assembly, good operation stability, and long service life.

[0026] like Figure 3As shown, preferably, the front module 2 includes a first suspension arm 201, a first mounting seat 202 and a front mold 203. The front mold 203 is fixedly mounted on the first mounting seat 202. A first guide mechanism 204 is provided between the first suspension arm 201 and the first mounting seat 202. The first suspension arm 201 is provided with a first opening and closing drive mechanism 205 for driving the first mounting seat 202 to reciprocate horizontally. In this embodiment, the first opening and closing drive mechanism 205 drives the first mounting seat 202 to reciprocate horizontally along the first guide mechanism 204, thereby driving the front mold 203 to enter or exit the high-pressure grouting molding station, thereby completing the mold closing or mold opening of the front mold 203, and cooperating with the first mobile drive mechanism 6 to drive the front module 2 to move horizontally, thereby avoiding interference between the toilet blank and the front mold 203 during the demolding process, thereby improving space utilization.

[0027] like Figure 4 As shown, preferably, the left module 3 includes a second arm 301 and a left mold 302 fixedly arranged on the second arm 301, and the right module 4 includes a third arm 401 and a right mold 402 fixedly arranged on the third arm 401. The structure is simple and the assembly is convenient and quick. The second arm 301 is driven to move back and forth by the second mobile drive mechanism 7, and the third arm 401 is driven to move back and forth by the third mobile drive mechanism 8 to complete the mold closing or mold opening between the left mold 302 and the right mold 402.

[0028] like Figure 5 and Figure 6 As shown, preferably, the upper mold assembly 5 includes a movable base 501, a second mounting base 502, and an upper mold 503. The upper mold 503 is fixedly mounted on the second mounting base 502. A second guide mechanism 504 is provided between the movable base 501 and the second mounting base 502. The movable base 501 is provided with a second opening and closing drive mechanism 505 for driving the second mounting base 502 to reciprocate in the vertical direction. In this embodiment, the second opening and closing drive mechanism 505 drives the second mounting base 502 to reciprocate vertically along the second guide mechanism 504, thereby driving the upper mold 503 to enter or exit the high-pressure grouting molding station, thereby completing the mold closing or mold opening of the upper mold 503, avoiding interference between the toilet blank and the upper mold 503 during the demolding process, and improving space utilization.

[0029] Preferably, a first clamping device 11 is provided between the left mold group 3 and the right mold group 4, a second clamping device 12 is provided between the front mold group 2 and the left mold group 3 and the right mold group 4, and a third clamping device 13 is provided between the upper mold group 5 and the left mold group 3 and the right mold group 4. In this embodiment, the first clamping device 11 forms a pulling force between the left mold group 3 and the right mold group 4 to achieve clamping between the left mold group 3 and the right mold group 4, the second clamping device 12 forms a pulling force between the front mold group 2 and the left mold group 3 and the right mold group 4 to achieve clamping between the front mold group 2 and the left mold group 3 and the right mold group 4, and the third clamping device 13 forms a pulling force between the upper mold group 5 and the left mold group 3 and the right mold group 4 to achieve clamping between the upper mold group 5 and the left mold group 3 and the right mold group 4. During the high-pressure grouting molding process, the closed state of the mold is maintained, the connection stability is good, and the production quality and production efficiency of the toilet can be effectively improved.

[0030] Preferably, the first mobile drive mechanism 6, the second mobile drive mechanism 7, the third mobile drive mechanism 8, the first opening and closing drive mechanism 205, and the second opening and closing drive mechanism 505 all include telescopic cylinders, which have the advantages of simple structure, easy maintenance, high precision and good stability.

[0031] The above is only a preferred embodiment of the present invention, and the scope of protection of the present invention is not limited to the above embodiment. For those skilled in the art, improvements and modifications obtained without departing from the technical concept of the present invention should also be considered as the scope of protection of the present invention.

Claims

1. A mobile boom module device for a toilet high-pressure grouting integrated molding machine, characterized in that: The invention comprises a frame (1), on which a front module (2), a left module (3), a right module (4) and an upper module (5) are movably arranged. The frame (1) is also provided with a first moving drive mechanism (6) for driving the front module (2) to move back and forth in a horizontal direction, a second moving drive mechanism (7) for driving the left module (3) to move back and forth in a horizontal direction, and a third moving drive mechanism (8) for driving the right module (4) to move back and forth in a horizontal direction.

2. The movable arm module device of the toilet high-pressure grouting integrated molding machine according to claim 1, characterized in that: The frame (1) is provided with a first sliding connection mechanism (9) and a second sliding connection mechanism (10); the front module (2) is slidably connected to the frame (1) via the first sliding connection mechanism (9); and the left module (3), the right module (4) and the upper module (5) are slidably connected to the frame (1) via the second sliding connection mechanism (10).

3. The movable arm module device of the toilet high-pressure grouting integrated molding machine according to claim 2, characterized in that: The front mold assembly (2) comprises a first suspension arm (201), a first mounting seat (202) and a front mold (203); the front mold (203) is fixedly mounted on the first mounting seat (202); a first guide mechanism (204) is provided between the first suspension arm (201) and the first mounting seat (202); and a first opening and closing drive mechanism (205) is provided on the first suspension arm (201) for driving the first mounting seat (202) to reciprocate in a horizontal direction.

4. The movable arm module device of the toilet high-pressure grouting integrated molding machine according to claim 2, characterized in that: The left mold assembly (3) comprises a second suspension arm (301) and a left mold (302) fixedly arranged on the second suspension arm (301), and the right mold assembly (4) comprises a third suspension arm (401) and a right mold (402) fixedly arranged on the third suspension arm (401).

5. The movable arm module device of the toilet high-pressure grouting integrated molding machine according to claim 3, characterized in that: The upper die assembly (5) comprises a movable seat (501), a second mounting seat (502) and an upper die (503); the upper die (503) is fixedly mounted on the second mounting seat (502); a second guide mechanism (504) is provided between the movable seat (501) and the second mounting seat (502); and a second opening and closing drive mechanism (505) for driving the second mounting seat (502) to reciprocate in a vertical direction is provided on the movable seat (501).

6. The movable arm module device of the toilet high-pressure grouting integrated molding machine according to claim 1, characterized in that: A first mold locking device (11) is provided between the left mold group (3) and the right mold group (4), a second mold locking device (12) is provided between the front mold group (2) and the left mold group (3) and the right mold group (4), and a third mold locking device (13) is provided between the upper mold group (5) and the left mold group (3) and the right mold group (4).

7. The movable arm module device of the toilet high-pressure grouting integrated molding machine according to claim 5, characterized in that: The first moving drive mechanism (6), the second moving drive mechanism (7), the third moving drive mechanism (8), the first opening and closing drive mechanism (205), and the second opening and closing drive mechanism (505) all include telescopic cylinders.

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