Modeling-switchable mold structure

Through the design of the mold shell, cover plate and adjustment mechanism, the problem of multiple sets of molds and fixed height is solved, and the multi-purpose production of latex pillows is realized. It is suitable for latex pillows of different shapes and thicknesses, especially the safety requirements of children's pillows.

CN223395580UActive Publication Date: 2025-09-30ZHEJIANG TALALAY LATEX TECH CO LTD
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Patent Information

Application Number
CN202422692827.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-30
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

When producing latex pillows, existing molds require multiple sets of molds with different shapes to meet different shape requirements, and the height of the latex pillow cannot be adjusted, resulting in low production efficiency and not being suitable for the safety requirements of children's pillows.

Method used

A mold structure including a mold shell, a cover plate, a template and an adjustment mechanism was designed. The shape can be changed by a detachable template, and the mold depth can be adjusted by the adjustment mechanism to achieve the production of latex pillows of different thicknesses.

Benefits of technology

The same mold can be used to produce latex pillows of different shapes and thicknesses, which improves production efficiency and is suitable for the latex pillow needs of different groups of people, especially the safety of children's pillows.

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Abstract

The utility model relates to the technical field of latex pillow production, in particular to a model-switchable mold structure which comprises a mold shell used for manufacturing a silica gel pillow, the top end and the bottom end of the mold shell are both of an open structure, and a cover plate is rotationally connected to one side of the top face of the mold shell through a hinge and used for covering the top face of the mold shell. A feeding hole is formed in the top face of the cover plate in a penetrating mode, the mold plate is detachably connected to the interior of the mold shell and used for changing the shape of a latex pillow, the adjusting mechanism is arranged at the bottom end of the mold shell and used for adjusting the depth of the mold shell and producing latex pillows of different thicknesses, and the adjusting mechanism comprises a bottom plate. According to the device, latex pillows of different shapes are manufactured by replacing the shaping plates of different shapes, so that the function that one mold has multiple purposes is achieved, the latex pillows of different thicknesses can be manufactured by changing the depth of the portion, stretching into the mold shell, of the bottom support, and therefore the applicability of the device is wider.
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Description

Technical Field

[0001] The utility model relates to the technical field of latex pillow production, in particular to a mold structure with switchable shapes. Background Art

[0002] A latex pillow is a pillow made from natural rubber tree sap through a specific process. It has many advantages, such as good elasticity, breathability, antibacterial and anti-mite properties. Therefore, it has become increasingly popular among consumers in recent years. During the production process of latex pillows, the latex needs to be placed in a mold and heated and steamed before it can be shaped into a latex pillow.

[0003] When currently used, due to the different shapes of latex pillows, multiple sets of molds with different shapes are needed to form latex pillows of different shapes. Although the current molds can change the shape of the molds according to the shape of the latex pillows to be produced, for children, raising the pillows can easily cause damage to the cervical spine. Therefore, children usually use shorter pillows. However, since the depth of the mold is fixed, the height of the latex pillows produced is also fixed. Utility Model Content

[0004] The purpose of the present invention is to provide a mold structure with switchable shapes to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A mold structure with switchable shapes, comprising:

[0007] A mold shell is used to manufacture a silicone pillow, wherein the top and bottom ends of the mold shell are both open structures;

[0008] A cover plate is rotatably connected to one side of the top surface of the mold shell through a hinge, and is used to cover the top surface of the mold shell. A feed hole is formed through the top surface of the cover plate;

[0009] The template is detachably connected to the inside of the mold shell and is used to change the shape of the latex pillow;

[0010] The adjusting mechanism is arranged at the bottom end of the mold shell and is used to adjust the depth of the mold shell to produce latex pillows of different thicknesses. The adjusting mechanism includes a bottom plate, the top surface of which is fixedly connected to a bottom support that is slidably sleeved with the inside of the mold shell.

[0011] Furthermore, a fixing frame is fixedly connected to the outer side surface of the mold shell, threaded rods are fixedly connected to both ends of the top surface of the bottom plate, and threaded sleeves are fixed through both ends of the top surface of the fixing frame and are screwed together with the threaded rods at corresponding positions.

[0012] Furthermore, the outer wall of the threaded sleeve is fixedly connected to two one-way bearings which are symmetrical up and down; the outer wall of the one-way bearing is fixedly connected to a roller; a pull rope is wrapped around and fixed to the outer wall of the roller; and a rubber sleeve is fixedly connected between the two pull ropes at the same height.

[0013] The invention further comprises: the two one-way bearings rotate in opposite directions.

[0014] Furthermore, a cylindrical sleeve is fixedly connected to the top surface of the fixed frame, a fixed ring is fixedly connected to the bottom surface of the roller, a clockwork spring is arranged between the fixed ring and the cylindrical sleeve at the corresponding position, one end of the clockwork spring is fixedly connected to the fixed ring at the corresponding position, and the other end of the clockwork spring is fixedly connected to the cylindrical sleeve at the corresponding position.

[0015] Furthermore, four corners of the top surface of the bottom plate are fixedly connected with cylindrical scales that slide through the fixed frame, and the length of the cylindrical scales is the same as the height of the bottom bracket.

[0016] Furthermore, the outer side surface of the template is provided with threaded holes, and the outer side surface of the mold shell is provided with bolts that are screwed and connected to the threaded holes at corresponding positions.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The device can produce latex pillows of different shapes by replacing templates of different shapes, thereby realizing the function of one mold for multiple uses. Moreover, by changing the depth of the bottom support extending into the mold shell, latex pillows of different thicknesses can be produced, making the applicability of the device wider. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the mold shell, cover plate and template in the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the adjustment mechanism in the utility model;

[0022] Figure 4 It is an enlarged view of point A in the present utility model.

[0023] In the figure: 1. Mold shell; 11. Bolt; 12. Fixing frame; 13. Cylindrical sleeve; 2. Cover plate; 21. Feed hole; 3. Plate; 31. Threaded hole; 4. Adjustment mechanism; 41. Base plate; 42. Bottom support; 43. Threaded rod; 44. Threaded sleeve; 45. One-way bearing; 46. Roller; 47. Pull rope; 48. Fixing ring; 49. Cylindrical scale. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-4 In an embodiment of the utility model, a shape-switchable mold structure includes a mold shell 1, a cover plate 2, a mold plate 3, and an adjustment mechanism 4. The mold shell 1 is used to manufacture silicone pillows. The top and bottom ends of the mold shell 1 are both open structures. The cover plate 2 is rotatably connected to one side of the top surface of the mold shell 1 by a hinge to cover the top surface of the mold shell 1. A feed hole 21 is opened through the top surface of the cover plate 2. The mold plate 3 is detachably connected to the inside of the mold shell 1 to change the shape of the latex pillow. The adjustment mechanism 4 is arranged at the bottom end of the mold shell 1 to adjust the depth of the mold shell 1 to produce latex pillows of different thicknesses. The adjustment mechanism 4 includes a bottom plate 41. The top surface of the bottom plate 41 is fixedly connected to a bottom support 42 that is slidably sleeved with the inside of the mold shell 1.

[0026] Specifically, first, according to the height of the latex pillow to be produced, the depth of the bottom support 42 entering the mold shell 1 is adjusted, and then the cover plate 2 is used to cover the mold shell 1, and the latex raw material is poured into the mold shell 1 from the feed hole 21, and then placed in a steamer to steam the latex. After the latex is steamed, the mold shell 1 is taken out and the cover plate 2 is opened to take out the molded latex. If latex pillows of different shapes need to be made, the shapes of the multiple mold plates 3 can be replaced by different shapes so that the shapes between the multiple mold plates 3 are the required latex pillow shapes. The device makes latex pillows of different shapes by replacing mold plates 3 of different shapes, thereby realizing the function of one mold for multiple uses, and by changing the depth of the bottom support 42 extending into the mold shell 1, latex pillows of different thicknesses can be made, thereby making the applicability of the device wider.

[0027] Example 1

[0028] like Figure 3 and Figure 4As shown, in this embodiment, the outer side surface of the mold shell 1 is fixedly connected to the fixing frame 12, and the two ends of the top surface of the bottom plate 41 are fixedly connected to the threaded rods 43, and the two ends of the top surface of the fixing frame 12 are penetrated and fixed with threaded sleeves 44 that are screwed with the threaded rods 43 at the corresponding positions. The outer wall of the threaded sleeve 44 is fixedly connected to two one-way bearings 45 that are symmetrical up and down. The outer wall of the one-way bearing 45 is fixedly connected to a roller 46. The outer wall of the roller 46 is wrapped with a pull rope 47. A rubber sleeve is fixedly connected between the two pull ropes 47 at the same height. In the opposite direction to the bearing 45, the top surface of the fixed frame 12 is fixedly connected to the cylindrical sleeve 13, and the bottom surface of the roller 46 is fixedly connected to the fixed ring 48. A spring is provided between the fixed ring 48 and the cylindrical sleeve 13 at the corresponding position. One end of the spring is fixedly connected to the fixed ring 48 at the corresponding position, and the other end of the spring is fixedly connected to the cylindrical sleeve 13 at the corresponding position. The four corners of the top surface of the bottom plate 41 are fixedly connected to a cylindrical scale 49 that slides through the fixed frame 12. The length of the cylindrical scale 49 is the same as the height of the base 42.

[0029] In this embodiment, when it is necessary to adjust the depth of the bottom support 42 inserted into the mold shell 1, the staff can hold one of the rubber sleeves and pull it to make the two pull ropes 47 at the corresponding position drive the two rollers 46 at the corresponding position to rotate. The rotating rollers 46 can make the threaded sleeve 44 rotate. Since the threaded sleeve 44 is screwed together with the threaded rod 43 at the corresponding position, the rotating threaded sleeve 44 can make the bottom plate 41 drive the bottom support 42 to move, thereby changing the depth of the bottom support 42 inserted into the mold shell 1. Since a clockwork spring is provided between the fixing ring 48 and the cylindrical sleeve 13 at the corresponding position, When the rubber sleeve is released, the two rollers 46 at the corresponding positions return to their original positions under the action of the clockwork springs at the corresponding positions. Due to the action of the one-way bearing 45, the rollers 46 rotating in the opposite direction will not drive the threaded sleeve 44 to rotate, but will only reel in the pull rope 47 at the corresponding position. The staff can hold the rubber sleeve and pull it back and forth to move the base 42 up or down, while holding the other rubber sleeve and pulling it back and forth will reverse the direction of movement of the base 42. The cylindrical scale 49 allows the staff to observe the depth of the base 42 inserted into the mold shell 1, so that the height of the latex pillow produced can be more accurate.

[0030] Example 2

[0031] like Figure 2 As shown, in this embodiment, a threaded hole 31 is provided on the outer side of the template 3 , and a bolt 11 is provided on the outer side of the mold shell 1 to be screwed together with the threaded hole 31 at a corresponding position.

[0032] In this embodiment, the template 3 is fixed to the inside of the mold shell 1 by bolts 11 so that the staff can replace the template 3 according to production needs, thereby producing latex pillows of different shapes.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0034] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A mold structure with switchable shape, characterized in that: include: A mold shell (1) is used for manufacturing a silicone pillow, and the top and bottom ends of the mold shell (1) are both open structures; The cover plate (2) is rotatably connected to one side of the top surface of the mold shell (1) through a hinge, and is used to cover the top surface of the mold shell (1). A feed hole (21) is formed through the top surface of the cover plate (2); A mold plate (3) is detachably connected to the interior of the mold shell (1) and is used to change the shape of the latex pillow; An adjusting mechanism (4) is provided at the bottom end of the mold shell (1) and is used to adjust the depth of the mold shell (1) to produce latex pillows of different thicknesses. The adjusting mechanism (4) includes a bottom plate (41), the top surface of which is fixedly connected to a bottom support (42) that is slidably sleeved inside the mold shell (1).

2. The shape-switchable mold structure according to claim 1, characterized in that: The outer side surface of the mold shell (1) is fixedly connected to a fixing frame (12), both ends of the top surface of the bottom plate (41) are fixedly connected to threaded rods (43), and both ends of the top surface of the fixing frame (12) are penetrated and fixed with threaded sleeves (44) that are screwed together with the threaded rods (43) at corresponding positions.

3. The shape-switchable mold structure according to claim 2, characterized in that: The outer wall of the threaded sleeve (44) is fixedly connected to two one-way bearings (45) which are symmetrical in upper and lower directions. The outer wall of the one-way bearing (45) is fixedly connected to a roller (46). A pull rope (47) is wound and fixed around the outer wall of the roller (46). A rubber sleeve is fixedly connected between the two pull ropes (47) at the same height.

4. The shape-switchable mold structure according to claim 3, characterized in that: The two one-way bearings (45) rotate in opposite directions.

5. The shape-switchable mold structure according to claim 4, characterized in that: The top surface of the fixed frame (12) is fixedly connected to a cylindrical sleeve (13), the bottom surface of the roller (46) is fixedly connected to a fixed ring (48), a spring is provided between the fixed ring (48) and the cylindrical sleeve (13) at a corresponding position, one end of the spring is fixedly connected to the fixed ring (48) at a corresponding position, and the other end of the spring is fixedly connected to the cylindrical sleeve (13) at a corresponding position.

6. The shape-switchable mold structure according to claim 5, characterized in that: The four corners of the top surface of the bottom plate (41) are all fixedly connected with a cylindrical scale (49) that slides through the fixed frame (12), and the length of the cylindrical scale (49) is the same as the height of the bottom bracket (42).

7. The shape-switchable mold structure according to claim 6, characterized in that: The outer side surface of the mold plate (3) is provided with a threaded hole (31), and the outer side surface of the mold shell (1) is provided with a bolt (11) screwed and connected with the threaded hole (31) at a corresponding position.