Injection table of injection molding machine and injection molding machine
By placing the oil pump inside the oil tank in the injection molding machine, the hydraulic oil absorbs the vibration of the oil pump, solving the vibration and noise problems during the operation of the injection molding machine and achieving quieter and more stable operation.
Patent Information
- Application Number
- CN202422676414.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The vibration and noise problems generated by the injection molding machine during operation, especially the mechanical and air vibration noise caused by the vibration of the oil pump.
The oil pump is set in the oil tank, which stores hydraulic oil. The vibration generated by the oil pump when working is converted into liquid vibration through the hydraulic oil. The hydraulic oil absorbs the vibration energy of the oil pump, thereby reducing the vibration transmitted to the outside and reducing noise.
It effectively reduces the operating noise of the injection molding machine, improves the stability of the mechanical structure and the firmness of the connection, and reduces the failure rate and use cost.
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Figure CN223395631U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of injection molding technology, and specifically relates to an injection molding machine shooting platform and an injection molding machine. Background Art
[0002] An injection molding machine is a device that uses molds to create plastic products of various shapes from thermoplastics or thermosetting plastics. The machine is equipped with a hydraulic system that pumps hydraulic oil into the hydraulic cylinder, pushing the molten plastic through the hydraulic system to complete the injection molding process.
[0003] However, the oil pump will vibrate when it is running, and this vibration will produce a lot of noise. Utility Model Content
[0004] The purpose of this application is to provide an injection molding machine shooting table that can effectively reduce noise and make the operation of the injection molding machine quieter.
[0005] Other features and advantages of the present application will become apparent from the following detailed description, or may be learned in part by practice of the present application.
[0006] According to one aspect of the embodiments of the present application, the present application provides an injection molding machine shooting platform, the injection molding machine shooting platform comprising:
[0007] A bracket, wherein an oil tank is provided in the bracket, and the oil tank is used to store hydraulic oil;
[0008] an injection actuator, the injection actuator being slidably disposed on the upper side of the bracket;
[0009] an oil pump, the oil pump being embedded in the oil tank and connected to the oil cylinder of the injection actuator;
[0010] A motor is provided corresponding to the oil pump and is drivingly connected to the oil pump. The oil pump operates in the oil tank to generate high-pressure oil to push the oil cylinder of the injection actuator to perform injection operation.
[0011] In one aspect, the injection molding machine shooting platform further includes a connector and a coupling, wherein the connector is disposed between the oil pump and the motor, and the coupling is passed through the connector, with one end of the coupling connected to the oil pump and the other end connected to the motor.
[0012] In one aspect, the connector and the bracket are arranged to form the oil tank, and a space is formed between the oil pump and the inner wall surface of the oil tank, and the space is used to be filled with hydraulic oil.
[0013] In one aspect, the connector includes a first connecting plate, a second connecting plate and a fixing member;
[0014] The bracket forms a cavity with an open end, and the first connecting plate is sealed at the cavity opening of the bracket to form the oil tank in a sealed manner;
[0015] The second connecting plate is connected to the motor, the fixing member is fixed between the first connecting plate and the second connecting plate, the coupling is passed through the first connecting plate and the second connecting plate, and the first connecting plate and the second connecting plate are spaced apart to form an operating port.
[0016] In one aspect, the injection molding machine shooting platform further includes an air storage box, which is used to store pressurized gas. The air storage box is arranged on the bracket or the injection actuator, and the air storage box is connected to the oil tank.
[0017] In one aspect, the injection molding machine shooting platform further includes a hose;
[0018] The air storage box is provided with a first connecting hole, the side wall of the bracket is provided with a second connecting hole, the second connecting hole is connected to the oil tank, one end of the hose is connected to the first connecting hole, and the other end is connected to the second connecting hole.
[0019] In one aspect, the injection molding machine shooting platform further includes a valve plate, and the valve plate is arranged on the injection actuator;
[0020] The injection molding machine shooting platform also includes a power pipe and an oil return pipe. One end of the power pipe passes through the side wall of the bracket and is connected to the oil pump, and the other end is connected to the valve plate. One end of the oil return pipe is connected to the oil tank, and the other end is connected to the valve plate. The power pipe and the oil return pipe are both hard pipes.
[0021] In one aspect, the valve plate and the air storage tank are disposed on opposite sides of the injection actuator.
[0022] In one aspect, the injection molding machine shooting platform further includes a slide foot and a first slide rail;
[0023] The bracket is arranged above the first slide rail, and at least four slide feet are provided. The four slide feet are arranged around the bracket, and the slide feet are slidably connected to the first slide rail;
[0024] The injection molding machine shooting platform further includes a second slide rail, which is arranged on the upper side of the bracket, and the melt motor is arranged on the second slide rail.
[0025] In order to solve the above problems, the present application also provides an injection molding machine, which includes the injection molding machine shooting platform as described above.
[0026] In this application, an oil pump is placed inside an oil tank, which stores hydraulic oil. The vibrations generated by the oil pump during operation are transmitted to the hydraulic oil, which in turn causes the hydraulic oil to vibrate. However, in this process, the mechanical vibrations are converted into liquid vibrations, consuming the energy generated by the vibrations of the oil pump. In other words, the hydraulic oil can absorb the vibrations generated by the oil pump, making it difficult for the vibrations of the oil pump to be transmitted to the outside, thereby reducing the vibrations of the external mechanical structure and the vibrations of the external air. This reduces the generation of noise and makes the operation of the injection molding machine quieter.
[0027] It should be understood that the above general description and the following detailed description are merely exemplary and explanatory and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The accompanying drawings are incorporated into and constitute a part of the specification, illustrate embodiments consistent with the present application, and together with the specification, are used to explain the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can derive other drawings based on these drawings without inventive effort.
[0029] Figure 1 The structural diagram of the injection molding machine shooting platform in this application is schematically shown.
[0030] Figure 2 The schematic diagram of the structure of the injection molding machine shooting platform in this application from another perspective is shown schematically.
[0031] Figure 3 The side structural diagram of the injection molding machine shooting platform in this application is schematically shown.
[0032] Figure 4 The schematic diagram shows the structure of the oil pump, connector and motor in the injection molding machine shooting platform in this application.
[0033] Figure 5 The cross-sectional structure diagram of the oil pump, connector and motor in the injection molding machine shooting platform in this application is schematically shown.
[0034] Figure 6 The schematic diagram shows the structure of the bracket in the injection molding machine shooting platform in this application.
[0035] Figure 7 The schematic diagram shows the structure of the bracket in the injection molding machine shooting platform from another perspective in this application.
[0036] The following are the descriptions of the reference numerals:
[0037] 100. Bracket; 110. Oil tank; 111. Spacing space; 120. Fixing part; 200. Injection actuator; 210. Oil cylinder; 220. Melt motor; 300. Oil pump; 400. Motor; 500. Connector; 501. Working port; 510. First connecting plate; 520. Second connecting plate; 530. Fixing part; 600. Coupling; 710. Air tank; 720. Hose; 730. Guide sleeve; 800. Valve plate; 810. Power pipe; 820. Oil return pipe; 900. Slide foot; 910. First slide rail; 920. Second slide rail. DETAILED DESCRIPTION
[0038] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in many forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this application will be thorough and complete and will fully convey the concepts of the example embodiments to those skilled in the art.
[0039] See Figures 1 to 4 As shown, the present application provides an injection molding machine shooting platform, which is mainly installed on a horizontal injection molding machine and can also be used on a vertical injection molding machine. The injection molding machine shooting platform mainly melts the plastic particles and pushes the plastic in a molten state into the mold. The injection molding machine shooting platform of the present application includes: a bracket 100, an injection actuator 200, an oil pump 300 and a motor 400. The bracket 100 can be understood as the support structure of the injection molding machine shooting platform. An oil cylinder is provided in the injection actuator 200, and the oil cylinder can also be understood as a hydraulic cylinder. Under the pushing action of the hydraulic oil in the hydraulic cylinder, the molten plastic in the injection actuator 200 can be pushed out.
[0040] The bracket 100 is equipped with an oil tank 110 for storing hydraulic oil. The bracket 100 is generally made of metal, and the oil tank 110 is embedded in the bracket 100. This saves space when the oil tank 110 is externally located, making the overall structure more compact. Furthermore, the oil pump 300 is closer to the oil tank 110, allowing it to quickly push hydraulic oil during operation.
[0041] The injection actuator 200 includes a cylinder 210 and a melt motor 220. The melt motor 220 is slidably mounted on the upper side of the bracket. The cylinder 210 is fixed to the upper side of the bracket and located at the front end of the melt motor 220. The melt motor 220 drives the screw to rotate. The rotation of the screw draws solid plastic from the hopper into the barrel. The plastic is gradually heated through the shearing and friction effects of the screw.
[0042] The oil pump 300 is embedded in the oil tank 110 and connected to the oil cylinder 210 of the injection actuator 200. The motor 400 is positioned corresponding to the oil pump 300 and is in driving connection with the oil pump 300. The oil pump 300 operates within the oil tank 110, generating high-pressure oil that pushes the oil cylinder 210 of the injection actuator 200 to perform the injection operation. During the injection operation, the motor 400 drives the oil pump 300, which delivers hydraulic oil to the oil cylinder 210 of the hydraulic system.
[0043] The oil pump 300 and motor 400 form a power mechanism. During injection, the power mechanism serves as the power source. The motor 400 drives the oil pump 300, which draws oil from the oil tank 110 through the oil intake and discharges high-pressure oil from the oil outlet to the injection actuator 200. Under the control of the valve plate, the high-pressure oil drives the injection actuator 200 to perform its function.
[0044] In this embodiment, the oil pump 300 is arranged in the oil tank 110, and hydraulic oil is stored in the oil tank 110. The vibration generated by the oil pump 300 during operation will be transmitted to the hydraulic oil, and the vibration will drive the hydraulic oil to vibrate. However, in this process, the mechanical vibration will be converted into liquid vibration, consuming the energy generated by the oil pump 300 to generate vibration. In other words, the hydraulic oil can absorb the vibration generated by the oil pump 300, so that the vibration of the oil pump 300 is difficult to be transmitted to the outside, thereby reducing the vibration of the external mechanical structure and the vibration of the external air. Thereby, the generation of noise is reduced, making the injection molding machine of the present application quieter. Moreover, since the vibration of the injection molding machine itself is reduced, the vibration of the connection positions of each component is also reduced synchronously, the stability of the connection is higher, and the situation of the connection positions of the components being detached is reduced.
[0045] In addition, the motor and oil pump in this application are standard parts, and it is easy to find replacements after a failure occurs, the cost of use is low, and the quality of standard parts is more stable, reducing the failure of the injection molding machine during operation.
[0046] To clearly understand the injection molding principle of injection actuator 200, the following example illustrates that injection actuator 200 also includes a barrel, a screw, a hopper, and a heater. The heater is located on the outer periphery of the barrel, the screw is located inside the barrel, and the hopper is generally located above the barrel. Plastic pellets are added to the barrel through the hopper. The heater releases heat into the barrel, and the plastic pellets, affected by the heat, melt and deform, forming molten plastic. The hydraulic system drives the screw, and under the propulsion of the screw, the molten plastic is squeezed out of the barrel, completing the injection molding operation.
[0047] Injection actuator 200 also includes a check ring, which operates similarly to a hydraulic check valve. As the screw rotates and plasticizes, the molten material fed to the screw head through the screw groove exerts a certain pressure, pushing the check ring forward. During injection, the forward movement of the screw applies pressure to the molten material at the front end, and the check ring, simultaneously influenced by the pressure of the molten material, moves backward. The conical surface of the check ring mates with the cone of the screw body, forming a leak-proof seal that prevents the molten material at the front end of the screw head from flowing back.
[0048] The check ring has two functions: First, it closes at the beginning of the injection cycle, when the thermoplastic melt is injected into the mold cavity. Second, it opens to provide a flow path for the polymer when the screw retracts and the polymer has plasticized and is ready for the next injection.
[0049] The fuel tank 110 is mounted at one end of the bracket 100, with the motor 400 facing the fuel tank 110. This direct alignment of the motor 400 with the fuel tank 110 allows it to connect to the fuel pump 300 within the tank 110. Furthermore, the motor 400 is also fixed to one end of the bracket 100, allowing it to move synchronously with the movement of the bracket 100. The other end of the bracket 100 can be hollowed out to reduce its overall weight.
[0050] In one embodiment of the present application, the injection molding machine shooting platform further includes a connector 500 and a coupling 600. The connector 500 is disposed between the oil pump 300 and the motor 400. The coupling 600 is disposed through the connector 500, with one end of the coupling 600 connected to the oil pump 300 and the other end connected to the motor 400. The coupling 600, also known as a coupling, is used to securely connect the motor 400 and the oil pump 300 so that they can operate together. In other words, the coupling 600 can drive the oil pump 300 and the motor 400 together, and when the motor 400 is in operation, the driving force can be transmitted to the oil pump 300 through the coupling 600.
[0051] Furthermore, connector 500 effectively secures motor 400, securing motor 400 to one end of bracket 100, maintaining the relative position between motor 400 and bracket 100 and enhancing the securement of motor 400 within bracket 100. When coupling 600 passes through connector 500, connector 500 provides some support for coupling 600. Connector 500 also protects the periphery of coupling 600, reducing damage to coupling 600 from external forces and thus providing a certain degree of protection for coupling 600.
[0052] In one embodiment of the present application, the connector 500 and the bracket 100 are arranged to form an oil tank 110, and a space 111 is formed between the oil pump 300 and the inner wall surface of the oil tank 110. The space 111 is used to fill hydraulic oil. The coupling 600 can pass through the connector 500 and be connected to the oil pump 300. It can be seen that one end of the oil pump 300 is connected to the coupling 600, and the rest of the oil pump 300 is suspended in the air. The oil pump 300 and the inner wall surface of the oil tank 110 are separated by a certain distance, that is, the space 111 is formed. Hydraulic oil is stored in the oil tank 110, and the hydraulic oil is filled in the space 111. In this way, the oil pump 300 is basically wrapped by the hydraulic oil. When the oil pump 300 vibrates during operation, the hydraulic oil can absorb the vibration energy very well.
[0053] As can be seen from the above, part of the structure of the oil tank 110 is completed simultaneously when the bracket 100 is processed, that is, when the bracket 100 is cast, part of the structure of the oil tank 110 is formed integrally.
[0054] In addition, the fuel tank 110 can also be an independent structure, which can be embedded in the bracket 100 by installation, and can also be removed from the bracket 100 as needed. In this way, the assembly of the fuel tank 110 is more flexible and easy to replace as needed.
[0055] See Figures 4 to 7 As shown, in one embodiment of the present application, the connector 500 includes a first connecting plate 510, a second connecting plate 520, and a fixing member 530. The bracket 100 forms a cavity with an open end. The first connecting plate 510 is sealed at the cavity opening of the bracket 100 to form an oil tank 110. The first connecting plate 510 is connected to the bracket 100 to form the oil tank 110. When installing the first connecting plate 510, the oil pump 300 and the coupling 600 can be installed on the first connecting plate 510 first.
[0056] Furthermore, to ensure more balanced vibration absorption by the hydraulic oil, the coupling 600 can be passed through the center of the first connecting plate 510. This allows the oil pump 300 to be positioned approximately in the center of the oil tank 110, with the distance between the oil pump 300 and the inner wall of the oil tank 110 being substantially equal. This allows the hydraulic oil to more evenly absorb vibrations from the oil pump 300. After installing the coupling 600 and the first connecting plate 510, connect the oil pump 300 to the passed coupling 600, and then dock the first connecting plate 510 with the oil pump 300 at the opening of the cavity of the bracket 100.
[0057] The second connecting plate 520 is connected to the motor 400, and the fixing member 530 is fixed between the first connecting plate 510 and the second connecting plate 520. The coupling 600 is passed through the first connecting plate 510 and the second connecting plate 520. The first connecting plate 510 and the second connecting plate 520 are spaced apart to form the working opening 501. The fixing member 530 is disposed between the first connecting plate 510 and the second connecting plate 520. It can be considered that the fixing member 530, the first connecting plate 510 and the second connecting plate 520 are integrally arranged. It can also be considered that the first connecting plate 510, the second connecting plate 520 and the fixing member 530 are relatively independent, and the first connecting plate 510 and the second connecting plate 520 are fixed together by the connection of the fixing member 530.
[0058] During installation, the motor 400 can be pre-installed at the second connecting plate 520, with the coupling 600 also passing through the second connecting plate 520. The motor 400 is then connected to the location where the coupling 600 passes through the second connecting plate 520. When docking with the bracket 100 for installation, the entire structure including the motor 400, the connector 500, and the oil pump 300 can be docked to the bracket 100 to improve installation efficiency.
[0059] In addition, the injection molding machine shooting platform also includes fasteners. When the first connecting plate 510 is docked with the bracket 100, the fasteners are inserted into the first connecting plate 510 and the bracket 100 to fix the first connecting plate 510 and the bracket 100 together. The working opening facilitates the application of force to the fastener. For example, if the fastener is a screw, the working opening 501 facilitates the application of torsional force, thereby rotating the screw so that the screw is tightly fixed to the first connecting plate 510. Generally, four fasteners are provided, with one fastener provided at each of the four corners of the first connecting plate 510. Of course, the number of fasteners can also be greater, such as five or six.
[0060] Furthermore, the injection molding machine shooting platform may further include a sealing ring, which may be made of rubber and is disposed between the first connecting plate 510 and the bracket 100. Generally, the first connecting plate 510 and the bracket 100 have relatively rigid structures, and their connection is prone to poor sealing. The provision of the sealing ring can reduce the gap between the first connecting plate 510 and the bracket 100, thereby improving the sealing effect between the first connecting plate 510 and the bracket 100.
[0061] In one embodiment of the present application, the injection molding machine shooting platform also includes an air tank 710, which is used to store pressurized gas. The air tank 710 is arranged on the bracket 100 or the injection actuator 200, and the air tank 710 is connected to the oil tank 110. The pressurized gas stored in the air tank 710 has a relatively high pressure and is a high-pressure gas. The pressurized gas is generally a gas with stable performance, such as nitrogen or an inert gas. The pressure of the pressurized gas is greater than the standard atmospheric pressure. The oil tank 110 is ventilated by the pressurized gas. The high-pressure pressurized gas can play a certain role in promoting the hydraulic oil in the oil tank 110. In conjunction with the action of the oil pump 300, the flow rate of the hydraulic oil can be increased, so that the hydraulic oil can flow to the oil cylinder 210 faster. In addition, it can be seen that the air tank 710 can be arranged on the bracket 100 or on the injection actuator 200.
[0062] In the related art, the provision of the accumulator results in a large volume, high weight, high integration, and inconvenient maintenance for the entire injection molding structure. Furthermore, it leads to inconvenient installation, excessive volume, unstable center of gravity, loose fixation, and the entire power unit being prone to shaking or vibrating. In the present application, the accumulator structure in the related art is replaced by the provision of an air tank 710 and an oil tank 110. This makes the structure more dispersed, fully utilizes the structural space, and reduces the volume of the injection molding power unit. Separating the air tank 710 and the oil tank 110 reduces the weight of the power unit, thereby reducing shaking. Furthermore, separate provision also avoids excessive integration, facilitates targeted repairs, and reduces repair costs.
[0063] The fuel tank is connected to the air tank and built into the bracket to form a high-pressure closed fuel tank. This improves the oil pump's oil suction efficiency and also improves the performance of the power system.
[0064] In one embodiment of the present application, an air tank 710 is mounted on a bracket 100, and the injection molding machine's shooting platform further includes a hose 720. The air tank 710 has a first connection hole, and a second connection hole is provided on a sidewall of the bracket 100. The second connection hole corresponds to and communicates with the fuel tank 110. One end of the hose 720 is connected to the first connection hole, and the other end is connected to the second connection hole. Through the connection of the hose 720, pressurized gas can be delivered to the fuel tank 110.
[0065] The arrangement of the hose 720 facilitates connection and installation. The hose 720 can be understood as a relatively soft tube that can withstand a certain amount of stretching and deformation while maintaining connectivity. For example, the hose 720 can be a rubber tube.
[0066] To reduce any deformation of the hose 720, the injection molding machine's shooting platform includes a guide sleeve 730. The guide sleeve 730 is positioned around the outer periphery of the hose 720, extending parallel to the direction of movement of the melt motor 220. Furthermore, the guide sleeve 730 is positioned between the oil tank 110 and the air tank 710. The provision of the guide sleeve 730 allows the hose 720 to smoothly extend between the air tank 710 and the oil tank 110, reducing any twisting or snaking of the hose 720.
[0067] Of course, in this application, a hard pipe can also be used to connect between the air storage tank 710 and the oil tank 110.
[0068] In one embodiment of the present application, the injection molding machine shooting platform further includes a valve plate 800, which is disposed on the injection actuator 200; the injection molding machine shooting platform further includes a power pipe 810 and an oil return pipe 820. One end of the power pipe 810 passes through the side wall of the bracket 100 and is connected to the oil pump 300, and the other end is connected to the valve plate 800. One end of the oil return pipe 820 is connected to the oil tank 110, and the other end is connected to the valve plate 800. The hydraulic oil pumped by the oil pump 300 is output to the valve plate 800 through the power pipe 810. When returning the oil, the hydraulic oil flows back from the valve plate 800 to the oil tank 110 through the oil return pipe 820.
[0069] Both the power pipe 810 and the oil return pipe 820 are rigid pipes made of a relatively hard metal, such as stainless steel or copper. The relatively smooth inner wall of the rigid pipe reduces the resistance of the hydraulic oil to the pipe, increasing the flow rate of the hydraulic oil and reducing power loss. This allows the injection molding machine's shooting platform to respond more quickly during injection operations.
[0070] In one embodiment of the present application, the valve plate 800 and the air tank 710 are arranged on opposite sides of the injection actuator 200. Various valves are installed on the valve plate 800, and precise control of the hydraulic oil is achieved through the valves. The material of the air tank 710 is generally metal, but it can also be a composite material with higher strength to ensure that the air tank 710 can withstand a certain gas pressure. The valve plate 800 and the air tank 710 both have a certain weight. By setting the valve plate 800 and the air tank 710 separately, the left and right weights of the injection molding machine shooting platform can be balanced, making the center of gravity of the injection molding machine shooting platform more stable. Moreover, setting the valve plate 800 and the air tank 710 separately on both sides can also make the overall structure more concise.
[0071] The valve plate 800 includes various valves for controlling the flow of hydraulic oil. When the hydraulic oil pressure decreases or the oil flow reverses, the spring of the check valve pushes the valve core to close, prohibiting the hydraulic oil from flowing in the opposite direction and preventing the oil from flowing back.
[0072] The injection actuator 200 generally includes two left-right symmetrical oil cylinders 210 . The valve plate 800 connects the two oil cylinders 210 to control the delivery of hydraulic oil to the oil cylinders 210 and to control the return flow of the hydraulic oil.
[0073] Various valves can be integrated into one structure in the valve plate 800. For example, electromagnetic reversing valves can be provided in the valve plate 800, and these electromagnetic reversing valves control the opening and closing of the liquid flow through electromagnetic action to achieve precise control.
[0074] A solenoid valve can also be installed in the valve plate 800. Solenoid valves are commonly used control components in injection molding machines. They control the opening and closing of the valve by turning the electromagnet on and off. For example, direct-acting high-pressure solenoid valves and stainless steel body solenoid valves are available. These valves have the characteristics of fast response and precise control.
[0075] A ball valve may also be provided in the valve plate 800 . The ball valve is mainly used to control the flow of fluid in the injection molding machine.
[0076] A throttle valve may also be provided in the valve plate 800 to regulate the flow rate and velocity of the fluid. For example, a one-way throttle valve or a hydraulic one-way valve may be provided. These valves play an important role in flow control in the hydraulic system of the injection molding machine, ensuring stable operation of the system.
[0077] In one embodiment of the present application, the injection molding machine shooting platform further includes a slide 900 and a first slide rail 910; the bracket 100 is disposed above the first slide rail 910, and at least four slides 900 are provided, with the four slides 900 being disposed around the bracket 100 and slidably connected to the first slide rail 910; the slides 900 can be fixed around the bracket 100, and the connection between the slides 900 and the first slide rail 910 enables the bracket 100 to slide on the first slide rail 910. The provision of four slides 900 makes the contact position between the bracket 100 and the first slide rail 910 more balanced, reducing the problem of the bracket 100 shaking left and right.
[0078] The sliding foot 900 can be provided with fixing portions 120 pre-installed on the four sides of the bracket 100. The four fixing portions 120 are symmetrically arranged and protrude from the four sides of the bracket 100. One end of the sliding foot 900 is fixed to the fixing portion 120, and the other end of the sliding foot 900 is slidably docked on the first slide rail 910.
[0079] The injection molding machine's shooting platform also includes a second slide rail 920, which is disposed on the upper side of the bracket 100. The melt motor 220 is disposed on the second slide rail 920. Multiple sliding connection points can be provided between the melt motor 220 and the second slide rail 920, and the positions of the sliding connection points can also be evenly distributed to ensure stable sliding of the melt motor 220 relative to the second slide rail 920.
[0080] This application also provides an injection molding machine, also known as an injection molding machine or injection machine. An injection molding machine is the primary molding equipment used to convert thermoplastics or thermosetting plastics into plastic products of various shapes using plastic molding molds. Injection molding machines are available in vertical, horizontal, and all-electric models. They heat plastic and apply high pressure to the molten plastic, causing it to be ejected and fill the mold cavity.
[0081] In this application, an injection molding machine includes an injection molding machine station. The operating process of an injection molding machine can be carried out in cycles. Each cycle mainly includes: quantitative feeding, melt plasticization, pressure injection, mold filling and cooling, and mold opening and part removal. After removing the plastic part, the mold is closed again to start the next cycle.
[0082] The working principle of an injection molding machine can be further explained as follows: the injection molding machine heats plastic pellets to melt them, and then injects the molten plastic into the mold through a screw or plunger. The mold is heated and cooled in the injection molding machine, and the plastic solidifies and forms in the mold, ultimately forming the desired plastic product.
[0083] Dosing involves adding plastic pellets into the injection molding machine's hopper. Melt plasticization involves melting and plasticizing the plastic pellets in the machine's heating system. Pressure injection involves injecting the molten plastic into the mold under the thrust of a screw or plunger. Mold filling and cooling involves cooling and solidifying the plastic in the mold. Mold removal involves opening the mold after cooling and removing the molded plastic product.
[0084] The injection molding machine's shooting platform is primarily installed on a horizontal injection molding machine. The injection molding machine's shooting platform comprises a bracket 100, an injection actuator 200, an oil pump 300, and a motor 400. The bracket 100 serves as the support structure for the injection molding machine's shooting platform. The injection actuator 200 comprises an oil cylinder 210 and a melt motor 220. The melt motor 220 is slidably mounted on the upper side of the bracket. The oil cylinder 210 is fixed to the upper side of the bracket and located at the front end of the melt motor 220. The oil cylinder 210 can also be understood as a hydraulic cylinder. The hydraulic oil in the hydraulic cylinder pushes the molten plastic in the injection actuator 200 out. An oil tank 110 is located within the bracket 100 to store the hydraulic oil. The bracket 100 is generally made of metal, and the oil tank 110 is essentially embedded within the bracket 100. This saves space when the oil tank 110 is externally mounted, making the overall structure more compact.
[0085] The melt motor 220 is slidably mounted on the upper side of the bracket 100, enabling movement. The oil pump 300 is embedded within the oil tank 110 and connected to the oil cylinder 210 of the injection actuator 200. The motor 400 is positioned corresponding to the oil pump 300 and is in driving connection with the oil pump 300. The oil pump 300 operates within the oil tank 110, pushing the oil cylinder 210 of the injection actuator 200 to perform the injection operation. During the injection operation, the motor 400 drives the oil pump 300, which delivers hydraulic oil to the oil cylinder 210 of the hydraulic system.
[0086] In the injection molding machine of this embodiment, the oil pump 300 is disposed in the oil tank 110, and the oil tank 110 stores hydraulic oil. The vibration generated by the oil pump 300 during operation will be transmitted to the hydraulic oil, and the vibration will drive the hydraulic oil to vibrate. However, in this process, the mechanical vibration will be converted into liquid vibration, consuming the energy generated by the vibration of the oil pump 300. In other words, the hydraulic oil can absorb the vibration generated by the oil pump 300, making it difficult for the vibration of the oil pump 300 to be transmitted to the outside, thereby reducing the vibration of the external mechanical structure and the vibration of the external air, thereby reducing the generation of noise.
[0087] For other specific implementations and beneficial effects of the injection molding machine, please refer to the contents of the injection molding machine shooting table above and will not be repeated here.
[0088] Those skilled in the art will readily conceive of other embodiments of the present invention after considering the specification and practicing the utility model disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present invention that follow the general principles of this application and include common knowledge or customary techniques in the art that are not disclosed in this application.
[0089] It should be understood that the present application is not limited to the exact structures described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present application is limited only by the appended claims.
Claims
1. An injection molding machine shooting platform, characterized in that: The injection molding machine shooting platform includes: A bracket, wherein an oil tank is provided in the bracket, and the oil tank is used to store hydraulic oil; An injection actuator, comprising an oil cylinder and a melt motor, wherein the melt motor is slidably disposed on the upper side of the bracket, and the oil cylinder is fixed to the upper side of the bracket and is located at the front end of the melt motor; an oil pump, the oil pump being embedded in the oil tank and connected to the oil cylinder of the injection actuator; A motor is provided corresponding to the oil pump and is drivingly connected to the oil pump. The oil pump operates in the oil tank to generate high-pressure oil to push the oil cylinder of the injection actuator to perform injection operation.
2. The injection molding machine shooting platform according to claim 1, characterized in that: The injection molding machine shooting platform also includes a connector and a coupling. The connector is arranged between the oil pump and the motor. The coupling passes through the connector. One end of the coupling is connected to the oil pump, and the other end is connected to the motor.
3. The injection molding machine shooting platform according to claim 2, characterized in that: The connector and the bracket are arranged to form the oil tank. A spacing space is formed between the oil pump and the inner wall surface of the oil tank. The spacing space is used to fill hydraulic oil.
4. The injection molding machine shooting platform according to claim 3, characterized in that: The connecting body includes a first connecting plate, a second connecting plate and a fixing member; The bracket forms a cavity with an opening at one end, and the first connecting plate is sealed at the opening of the cavity of the bracket to form the oil tank in a sealed manner; The second connecting plate is connected to the motor, the fixing member is fixed between the first connecting plate and the second connecting plate, the coupling is passed through the first connecting plate and the second connecting plate, and the first connecting plate and the second connecting plate are spaced apart to form an operating port.
5. The injection molding machine shooting platform according to claim 1, characterized in that: The injection molding machine shooting platform also includes an air storage box, which is used to store pressurized gas. The air storage box is arranged on the bracket or the injection actuator, and the air storage box is connected to the oil tank.
6. The injection molding machine shooting platform according to claim 5, characterized in that: The injection molding machine shooting platform also includes a hose; The air storage box is provided with a first connecting hole, the side wall of the bracket is provided with a second connecting hole, the second connecting hole is connected to the oil tank, one end of the hose is connected to the first connecting hole, and the other end is connected to the second connecting hole.
7. The injection molding machine shooting platform according to claim 5, characterized in that: The injection molding machine shooting platform further includes a valve plate, and the valve plate is arranged on the injection actuator; The injection molding machine shooting platform also includes a power pipe and an oil return pipe. One end of the power pipe passes through the side wall of the bracket and is connected to the oil pump, and the other end is connected to the valve plate. One end of the oil return pipe is connected to the oil tank, and the other end is connected to the valve plate. The power pipe and the oil return pipe are both hard pipes.
8. The injection molding machine shooting platform according to claim 7, characterized in that: The valve plate and the air storage box are respectively arranged on two opposite sides of the injection actuator.
9. The injection molding machine shooting platform according to any one of claims 1 to 8, characterized in that: The injection molding machine shooting platform also includes a slide foot and a first slide rail; The bracket is arranged above the first slide rail, and at least four slide feet are provided. The four slide feet are arranged around the bracket, and the slide feet are slidably connected to the first slide rail; The injection molding machine shooting platform further includes a second slide rail, which is arranged on the upper side of the bracket, and the melt motor is arranged on the second slide rail.
10. An injection molding machine, characterized in that: The injection molding machine comprises an injection molding machine shooting platform according to any one of claims 1 to 9.