Hot plate
By adopting a linear oil channel structure on the hot plate and using drilling and plugging blocks, the problems of large-format hot plate oil channel layout and processing efficiency are solved, a fast and simplified processing process is achieved, and overall efficiency is improved.
Patent Information
- Application Number
- CN202422706238.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-07
AI Technical Summary
In the large-format processing process of existing hot plates, it is difficult to balance the rationality of oil channel layout and processing efficiency. In particular, the milling of strip grooves is time-consuming, affecting the overall processing efficiency.
The linear oil channel structure is adopted, and through drilling and installation of plugs and blocking blocks, the tedious process of milling strip grooves is eliminated, and the rapid processing of the oil channel is directly achieved.
The processing efficiency of the hot plate is improved, the deformation is reduced, the processing flow is simplified, and the processing time is reduced.
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Figure CN223395807U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of laminating machines, and in particular to a hot plate. Background Art
[0002] As the copper-clad laminate industry develops and technology matures, the demand for product sizes is increasing. This translates to ever-larger hot platen sizes in press units. A brief description of the hot platen's working principle: High-temperature thermal oil (typically 220°C) flows through the oil channels within the hot platen, evenly heating the upper and lower surfaces to achieve the desired product compression.
[0003] The most common and typical size of existing hot platens is 2300mm x 1370mm. With such a large size, it is very difficult to achieve a reasonable oil channel layout and simplify the processing steps. Existing hot plate processing usually requires milling strip grooves on the end surface of the hot plate to correspond to each oil channel after machining the oil channels inside the hot plate. Milling these strip grooves is time-consuming and reduces the processing efficiency of the hot plate. Summary of the Invention
[0004] The present application aims to solve at least one of the above-mentioned technical problems in the prior art to a certain extent. To this end, an embodiment of the present application provides a hot plate, which eliminates the tedious process of milling strip grooves and improves processing efficiency.
[0005] A hot plate comprising:
[0006] The plate body has a first end face, a second end face, a third end face and a fourth end face, the first end face is opposite to the second end face, and the third end face is opposite to the fourth end face, and a first oil channel, a second oil channel and a third oil channel are arranged inside the plate body, and the first oil channel and the second oil channel are both linear structures, the first oil channel is close to the first end face, one end of the first oil channel forms a first opening on the third end face, and the other end forms a second opening on the fourth end face, the second oil channel is close to the second end face, one end of the second oil channel forms a third opening on the third end face, and the other end forms a fourth opening on the fourth end face, the third oil channel includes a first linear channel and a second linear channel, one end of the third oil channel is connected to the first oil channel, and the other end of the third oil channel passes through the second oil channel The channel forms a fifth opening and a sixth opening on the second end face, and the third oil channel is provided with multiple, and each of the third oil channels is arranged at intervals along the length direction of the plate body. The first end face is provided with a first blocking block corresponding to each of the third oil channels, and the first blocking block is separated in the first oil channel to block the connection between the first straight channel and the second straight channel of the third oil channel. The second end face is provided with a second blocking block corresponding to each of the third oil channels, and the second blocking block is separated in the second oil channel to block the connection between two adjacent third oil channels. An oil inlet is also provided on the first end face, and the oil inlet is connected to the first oil channel. An oil return port is provided on the second end face, and the oil return port is connected to the second oil channel. Blocks are installed at the first opening, the second opening, the third opening, the fifth opening and the sixth opening.
[0007] In an optional or preferred embodiment, the plug is interference fit with the first opening, the second opening and the third opening.
[0008] In an optional or preferred embodiment, the interference between the plug and the first opening, the second opening and the third opening is 0.03-0.08 mm.
[0009] In an optional or preferred embodiment, two oil inlets are provided, and the two oil inlets are respectively connected to the outermost third oil passage.
[0010] In an optional or preferred embodiment, the first straight channel and the second straight channel of the third oil channel are parallel to each other.
[0011] In an optional or preferred embodiment, the material of the plug is the same as that of the plate.
[0012] In an optional or preferred embodiment, the material of the first blocking block and the second blocking block is the same as the material of the plate.
[0013] Based on the above technical solution, the embodiments of the present application have at least the following beneficial effects: According to the above technical solution, the first oil channel, the second oil channel and the third oil channel of the present application are all linear structures, and the first oil channel, the second oil channel and the third oil channel can be quickly processed directly by drilling. The traditional processing method requires milling adjustment strip grooves. The present application does not require processing strip grooves. It can directly drill holes and then install plugs and the first blocking block and the second blocking block. The present application eliminates the tedious process of milling strip grooves and has faster processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present application is further described below with reference to the accompanying drawings and embodiments;
[0015] Figure 1 It is a structural diagram of the orifice plate in the prior art and side views on both sides;
[0016] Figure 2 yes Figure 1 Schematic diagram of the structure after the block is welded in the strip groove of the orifice plate and the side views of both sides of the orifice plate;
[0017] Figure 3 It is a schematic diagram of the structure of the hot plate of the present application and a side view of both sides of the hot plate;
[0018] Figure 4 yes Figure 3 A schematic diagram of a hot plate in which a first blocking block and a second blocking block are set and a first opening, a second opening, a third opening, a fourth opening, a fifth opening and a sixth opening are fixed with blocking blocks, as well as side views of both sides of the hot plate. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0020] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0021] In the description of the embodiments of the present application, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0022] In the description of the embodiments of this application, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of this application based on the specific circumstances.
[0023] In the embodiments of the present application, unless otherwise expressly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above," "above," and "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0024] As the copper-clad laminate industry develops and technology matures, the demand for product sizes is increasing. This translates to ever-larger hot platen sizes in press units. A brief description of the hot platen's working principle: High-temperature thermal oil (typically 220°C) flows through the oil channels within the hot platen, evenly heating the upper and lower surfaces to achieve the desired product compression.
[0025] The most common and typical size of existing hot platens is 2300mm x 1370mm. With such a large size, achieving a reasonable oil channel layout and simplifying the processing steps are very difficult. Existing hot plate processing usually requires milling strip grooves on the end surface of the hot plate to correspond to each oil channel after machining the oil channels inside the hot plate. Milling these strip grooves is time-consuming and affects the processing efficiency of the hot plate.
[0026] 1. Reference Figure 1 、 Figure 2 , the existing hot plate processing scheme is as follows:
[0027] 1) Cut the orifice plate 200 to size by flame cutting, and mill the shape and thickness to the required allowance size;
[0028] 2) Install the orifice plate 200 on the deep hole drilling machine, layout the oil passages according to the drawing requirements, and drill through the oil holes;
[0029] 3) Install a milling machine on the orifice plate 200 to gradually mill the noodle-shaped grooves 210 at the upper and lower ends of the orifice plate 200 and chamfer (weld groove). This step requires a high level of milling machine requirements, requiring a large table and long travel to achieve sufficient processing. This is generally a dedicated milling machine.
[0030] 4) Make the blocking plate 211, so that the blocking plate 211 and the strip groove 210 of the orifice plate 200 can be matched with each other. The processing method of the blocking plate 211 is as follows:
[0031] 1) Method 1: Mechanical processing requires flame cutting, milling, chamfering (welding groove) and other process flows;
[0032] 2) Method 2: Hot forging requires flame cutting, die making, hot forging, shaping, and edge removal.
[0033] 3. Such as Figure 2 shown
[0034] During the welding process, the blocking plate 211 is assembled into the strip groove 210, and the weld seams are evenly matched to ensure that the oil passage is unobstructed. When welding, the upper and lower end faces must be symmetrical and welded at intervals to prevent local overheating and excessive deformation of the hot plate, which may affect subsequent processing.
[0035] 4. Finished product processing
[0036] After welding, the hot plate is heat treated to eliminate stress. Hydraulic testing is performed on the welds of plug plate 211 to check for leaks. The hot plate is then milled and ground again to ensure that its dimensions, flatness, and roughness meet the requirements of the drawings.
[0037] Reference Figure 3 、 Figure 4The present application provides a hot plate, wherein the plate body 100 has a first end face 110, a second end face 120, a third end face 130 and a fourth end face 140, wherein the first end face 110 is opposite to the second end face 120, and the third end face 130 is opposite to the fourth end face 140, and a first oil channel 150, a second oil channel 160 and a third oil channel 170 are arranged inside the plate body 100, wherein the first oil channel 150 and the second oil channel 160 are both linear structures, wherein the first oil channel 150 is close to the first end face 110, and one end of the first oil channel 150 is at the third end face 170. A first opening 151 is formed on the end surface 130, and a second opening 152 is formed on the fourth end surface 140 at the other end. A second oil passage 160 is close to the second end surface 120. One end of the second oil passage 160 forms a third opening 161 on the third end surface 130, and the other end forms a fourth opening 162 on the fourth end surface 140. The third oil passage 170 includes a first straight channel 171 and a second straight channel 172. One end of the third oil passage 170 is connected to the first oil passage 150, and the other end of the third oil passage 170 passes through the second oil passage 161. A fifth opening 1710 and a sixth opening 1720 are formed on the second end surface 120. A plurality of third oil passages 170 are provided. Each third oil passage 170 is spaced apart along the length direction of the plate body 100. The first end surface 110 is provided with a first blocking block 111 corresponding to each third oil passage 170. The first blocking block 111 is separated in the first oil passage 150 to block the communication between the first straight channel 171 and the second straight channel 172 of the third oil passage 170. The second end surface 120 is provided with a first blocking block 111 corresponding to each third oil passage 170. Two blocking blocks 121, the second blocking block 121 is separated in the second oil channel 160 to block the communication between the two adjacent third oil channels 170, and an oil inlet 112 is also provided on the first end face 110, and the oil inlet 112 is connected to the first oil channel 150, and an oil return port 122 is provided on the second end face 120, and the oil return port 122 is connected to the second oil channel 160, and blocks 180 are installed at the first opening 151, the second opening 152, the third opening 161, the fourth opening 162, the fifth opening 1710 and the sixth opening 1720.
[0038] In the present application, the first oil channel 150 and the second oil channel 160 are both linear structures, and the third oil channel 170 is composed of the first linear channel 171 and the second linear channel 172. Therefore, the first oil channel 150, the second oil channel 160 and the third oil channel 170 can be quickly processed by drilling directly. The traditional processing method requires milling the adjustment strip groove 210. The present application does not need to process the strip groove 210. Direct drilling and then installing the plug 180 and the first blocking block 111 and the second blocking block 121 can be sufficient. The present application eliminates the tedious step of milling the strip groove 210, and the processing efficiency is faster. In addition, the welding area between the plug 180 and the plate body 100 is also reduced, thereby reducing the deformation.
[0039] In some embodiments, the plug 180 is interference fit with the first opening 151 , the second opening 152 , the third opening 161 , the fourth opening 162 , the fifth opening 1710 , and the sixth opening 1720 , effectively blocking the hidden danger of oil leakage in the hot plate.
[0040] In some embodiments, the interference between the plug 180 and the first opening 151 , the second opening 152 , the third opening 161 , the fourth opening 162 , the fifth opening 1710 , and the sixth opening 1720 is 0.03-0.08 mm.
[0041] In addition, the plug 180 is assembled with the first opening 151 , the second opening 152 , the third opening 161 , the fourth opening 162 , the fifth opening 1710 and the sixth opening 1720 by cold assembly or pressure assembly, which is simple and easy.
[0042] The outer end surface of the plug 180 is welded to the plate body 100 , and the outer end surfaces of the first blocking block 111 and the second blocking block 121 are welded to the plate body 100 . The outer end surface of the plug 180 is flush with the end surface of the plate body 100 .
[0043] After the plugging block 180 , the first blocking block 111 and the second blocking block 121 are welded, the welded plate 100 is subjected to a heat treatment to eliminate stress.
[0044] By injecting oil into the oil inlet 112 and pressurizing it, the leakage of the welding part of the plugging plate 211 is checked. After the leakage is detected, the milling machine and grinder are used for fine processing to ensure that the outer dimensions, flatness, roughness, etc. of the plate body 100 meet the requirements of the drawing.
[0045] In some embodiments, the first straight channel 171 and the second straight channel 172 of the third oil passage 170 are parallel to each other.
[0046] In some embodiments, the material of the plug 180 is the same as that of the plate body 100. This eliminates the problem of inconsistent thermal expansion and contraction caused by temperature changes of the hot plate.
[0047] In some embodiments, the material of the first blocking block 111 and the second blocking block 121 is the same as that of the plate body 100. This eliminates the problem of inconsistent thermal expansion and contraction caused by temperature changes of the hot plate.
[0048] In some embodiments, two oil inlets 112 are provided, and the oil inlets 112 are respectively connected to the outermost third oil passages 170 .
[0049] Furthermore, the oil return port 122 is provided in the middle portion of the second end surface 120 .
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the embodiments of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine different embodiments or examples described in this specification and features of different embodiments or examples, unless they are mutually inconsistent.
[0051] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the purpose of the present application.
Claims
1. A hot plate, characterized in that include:
14. The method of claim 13 wherein the first and second oil passages are connected in a direction of rotation from one end of the oil passage to the other end of the oil passage. The method further comprises: providing a first oil passage, a second oil passage, and a third oil passage to the oil passage; wherein the first oil passage and the second oil passage are connected in a direction of rotation from one end of the oil passage to the other end of the oil passage. The method further comprises: providing a first oil passage, a second oil passage, and a third oil passage to the oil passage; wherein the first oil passage and the second oil passage are connected in a direction of rotation from one end of the oil passage to the other end of the oil passage. A fifth opening and a sixth opening are formed on the second end face, and a plurality of third oil passages are provided, and each of the third oil passages is arranged at intervals along the length direction of the plate body. The first end face is provided with a first blocking block corresponding to each of the third oil passages, and the first blocking block is separated in the first oil passage to block the connection between the first straight channel and the second straight channel of the third oil passage. The second end face is provided with a second blocking block corresponding to each of the third oil passages, and the second blocking block is separated in the second oil passage to block the connection between two adjacent third oil passages. An oil inlet is also provided on the first end face, and the oil inlet is connected to the first oil passage. An oil return port is provided on the second end face, and the oil return port is connected to the second oil passage. Blocks are installed at the first opening, the second opening, the third opening, the fourth opening, the fifth opening and the sixth opening.
2. The hot plate according to claim 1, characterized in that: The plug is interference fit with the first opening, the second opening, the third opening, the fourth opening, the fifth opening and the sixth opening.
3. The hot plate according to claim 2, characterized in that: The interference between the plug and the first opening, the second opening, the third opening, the fourth opening, the fifth opening and the sixth opening is 0.03-0.08 mm.
4. The hot plate according to claim 1, characterized in that: There are two oil inlets, and the two oil inlets are respectively connected to the outermost third oil passage.
5. The hot plate according to claim 1, characterized in that: The first straight channel and the second straight channel of the third oil passage are parallel to each other.
6. The hot plate according to claim 1, characterized in that: The material of the plug is the same as that of the plate.
7. The hot plate according to claim 1, characterized in that: The material of the first blocking block and the second blocking block is the same as that of the plate.