Transfer printing device capable of being automatically adjusted
Through the design of the guide mechanism and the thermal transfer mechanism, the automatic adjustment of the embossing wheel is achieved by using the drive motor and the brake device, which solves the problems of time-consuming and labor-intensive manual adjustment and inaccurate positioning of the embossing wheel in the traditional transfer machine, and improves the transfer efficiency and accuracy.
Patent Information
- Application Number
- CN202422869504.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The position of the embossing wheel of a traditional transfer machine needs to be adjusted by manually turning the gear plate, which is time-consuming and labor-intensive, inefficient, and has inaccurate positioning.
The guide mechanism and heat transfer mechanism are adopted, and the driving motor is used to drive the mounting bracket and embossing wheel to move along the gear plate. Combined with the brake device, cylinder and adjustment module, the automatic adjustment and precise positioning of the embossing wheel can be achieved.
It realizes efficient and convenient automatic adjustment of the embossing wheel, improves positioning accuracy and transfer efficiency, and avoids the time-consuming and labor-intensive and inaccurate positioning problems caused by manual adjustment.
Smart Images

Figure CN223395895U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of thermal transfer technology, and in particular to an automatically adjustable transfer device. Background Art
[0002] With the development of the transfer printing industry, in order to make the surface of the profile have a colorful appearance, people have invented various transfer printing machines to transfer various required patterns on the surface of the profile.
[0003] Before the transfer machine transfers embossing to the surface of the profile, the embossing wheel needs to be adjusted to the appropriate position. The position of the embossing wheel of the traditional transfer machine needs to be adjusted by manually turning the gear plate, which is time-consuming and labor-intensive, inefficient, and has inaccurate positioning. Utility Model Content
[0004] The present application provides an automatically adjustable transfer device, which aims to solve the problem that the position of the embossing wheel of a traditional transfer machine needs to be adjusted by manually rotating a gear plate, which is time-consuming and labor-intensive, inefficient, and has inaccurate positioning.
[0005] In order to solve the above technical problems, the present application proposes an automatically adjustable transfer device, which includes: a guide mechanism and a thermal transfer mechanism;
[0006] The guide mechanism includes a gear plate, which is vertically arranged. The edge of the gear plate is provided with a circle of fixed teeth. The thermal transfer mechanism includes a driving motor, a mounting bracket and an embossing wheel. The driving motor is fixedly assembled with the mounting bracket. The embossing wheel is installed based on the mounting bracket. The output end of the driving motor is fixedly assembled with a driving gear, and the driving gear is gear-matched with the fixed teeth. When the driving motor drives the driving gear to rotate, the gear plate is fixed, so that the driving motor drives the mounting bracket to move along the gear plate, and then the embossing wheel moves to a preset position with the mounting bracket;
[0007] The controller is connected to the drive motor. A control button is provided on the controller, and a user can control the start and stop of the drive motor through the control button.
[0008] Furthermore, the thermal transfer mechanism also includes a brake device, which is fixedly assembled with the mounting bracket. The brake device includes a brake clamp, which is clamped on both sides of the gear plate.
[0009] Furthermore, the thermal transfer mechanism also includes a first cylinder and an adjusting module, the first cylinder is fixedly assembled with the mounting bracket, the adjusting module is fixedly connected to the output end of the first cylinder, the embossing wheel is installed based on the adjusting module, and the first cylinder is used to drive the adjusting module and the embossing wheel to move in a straight line.
[0010] Furthermore, two first dovetail grooves are provided on the mounting bracket, and the two first dovetail grooves are symmetrically arranged on both sides of the adjustment module. The adjustment module includes two first sliders, and the first sliders are slidably assembled with the first dovetail grooves. The first dovetail grooves are used to provide a guide for the movement of the adjustment module.
[0011] Furthermore, the adjustment module also includes a second dovetail groove, a second slider, a threaded rod and a handwheel. The direction of the second dovetail groove is perpendicular to the direction of the first dovetail groove. The second slider is slidably assembled with the second dovetail groove. The threaded rod is threadedly assembled with the second slider. The handwheel is fixedly connected to the end of the threaded rod away from the second slider. The embossing wheel is connected to the second slider. When the handwheel is rotated, the second slider will slide along the second dovetail groove, thereby adjusting the position of the embossing wheel.
[0012] Furthermore, a first guide rail is provided on the gear plate, and the mounting bracket further includes a plurality of first rollers, and the plurality of first rollers are clamped on both sides of the first guide rail in a vertical direction.
[0013] Furthermore, the gear plate also includes a circular through groove, which is concentrically arranged with the gear plate and passes through the gear plate. The mounting bracket also includes a plurality of second rollers, which clamp the gear plate in the thickness direction of the gear plate through the circular through groove.
[0014] Furthermore, the guide mechanism also includes a guide plate, which is arranged in parallel with the gear plate and spaced apart, and a second guide rail is provided on the guide plate. The mounting bracket also includes a plurality of third rollers, and the plurality of third rollers are clamped on both sides of the second guide rail in the vertical direction.
[0015] Furthermore, the automatically adjustable transfer device also includes a base, the surface of the base is provided with a first vertical plate and a second vertical plate, the first vertical plate and the second vertical plate are arranged parallel and spaced apart, the gear plate is fixedly installed on the first vertical plate, and the guide plate is fixedly installed on the second vertical plate.
[0016] Furthermore, the automatically adjustable transfer device also includes a discharge shaft, a receiving shaft and a receiving motor. The discharge shaft and the receiving shaft are respectively fixedly mounted on both sides of the mounting bracket, and the discharge shaft and the receiving shaft are arranged in parallel and spaced apart. The receiving motor is connected to the receiving shaft, and the receiving motor is used to drive the receiving shaft to rotate.
[0017] The beneficial effects of the present application are as follows: in the automatically adjustable transfer device provided in the present application, the guide mechanism includes a gear plate, the gear plate is vertically arranged, and the edge of the gear plate is provided with a circle of fixed teeth. The thermal transfer mechanism includes a drive motor, a mounting bracket and an embossing wheel. The drive motor is fixedly assembled with the mounting bracket, and the embossing wheel is installed based on the mounting bracket. The output end of the drive motor is fixedly assembled with a driving gear, and the driving gear is gear-matched with the fixed teeth. When the drive motor drives the driving gear to rotate, the gear plate is fixed, so that the mounting bracket moves along the gear plate, and then the embossing wheel moves to the preset position with the mounting bracket. Compared with the traditional manual rotation of the gear plate to adjust the position of the embossing wheel, the automatically adjustable transfer device provided in the present application has the beneficial effects of high efficiency and convenience. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without inventive efforts. Among them:
[0019] Figure 1 1 is a schematic diagram of the three-dimensional structure of an automatically adjustable transfer device according to an embodiment of the present invention;
[0020] Figure 2 1 is a schematic diagram of the three-dimensional structure of a guide mechanism and related parts in an automatically adjustable transfer device according to an embodiment of the present invention;
[0021] Figure 3 1 is a schematic diagram of the three-dimensional structure of a heat transfer mechanism and related parts in an automatically adjustable transfer device according to an embodiment of the present invention;
[0022] Figure 4 is a schematic three-dimensional structural diagram of a thermal transfer mechanism and related parts in an automatically adjustable transfer device according to an embodiment of the present invention from another perspective;
[0023] Figure 5 It is a schematic three-dimensional structural diagram of the brake device portion of the automatically adjustable transfer device according to one embodiment of the present invention.
[0024] Explanation of reference numerals: 100, guide mechanism; 110, gear plate; 111, fixed tooth; 112, first guide rail; 113, circular through groove; 120, guide plate; 121, second guide rail; 200, thermal transfer mechanism; 210, drive motor; 220, mounting bracket; 221, top plate; 222, first side plate; 223, second side plate; 224, first dovetail groove; 225, second mounting plate; 226, third mounting plate; 227, fourth mounting plate; 230, embossing wheel; 240, brake device; 241, brake Turning jaw; 250, first cylinder; 260, adjustment module; 261, first slider; 262, first mounting plate; 263, second dovetail groove; 264, second slider; 265, threaded rod; 266, handwheel; 270, first roller; 280, second roller; 290, third roller; 300, base; 310, bearing surface; 311, first vertical plate; 312, second vertical plate; 400, unloading shaft; 500, receiving shaft; 510, receiving motor; 600, support rod; 610, bottom wheel; 700, controller. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solutions and advantages of this application more clear, the following further describes this application in detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0026] Those skilled in the art will understand that, unless otherwise stated, the singular forms "a", "an", "above", and "the" used herein may also include plural forms. It should be further understood that the term "comprising" used in the specification of this application refers to the presence of features, integers, steps, operations, elements, modules, modules and / or components, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, modules, modules, components and / or groups thereof. It should be understood that when we refer to an element as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element, or there may be intermediate elements. In addition, "connected" or "coupled" as used herein may include wireless connections or wireless couplings. The term "and / or" used herein includes all or any module and all combinations of one or more associated listed items.
[0027] It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by those skilled in the art to which this application belongs. It should also be understood that terms such as those defined in common dictionaries should be understood to have meanings consistent with their meanings in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless specifically defined as herein.
[0028] like Figures 1 to 5 As shown, the present application provides an automatically adjustable transfer device, which includes a guide mechanism 100 and a thermal transfer mechanism 200. The guide mechanism 100 includes a gear plate 110, which is vertically arranged. The edge of the gear plate 110 is provided with a circle of fixed teeth 111. The thermal transfer mechanism 200 includes a driving motor 210, a mounting bracket 220 and an embossing wheel 230. The driving motor 210 is fixedly assembled with the mounting bracket 220, and the embossing wheel 230 is installed based on the mounting bracket 220. The output end of the driving motor 210 is fixedly assembled with a driving gear, and the driving gear is gear-matched with the fixed teeth 111. When the driving motor 210 drives the driving gear to rotate, the gear plate 110 is fixed, so that the mounting bracket 220 moves along the gear plate 110, and then the embossing wheel 230 moves to a preset position with the mounting bracket 220.
[0029] In one embodiment, the guide mechanism 100 is used to guide the movement of the thermal transfer mechanism 200, providing a stable movement path for the thermal transfer mechanism 200. The guide mechanism 100 includes a gear plate 110. The gear plate 110 is disc-shaped and vertically arranged. A plurality of fixed teeth 111 are provided around the edge of the gear plate 110. The thermal transfer mechanism 200 is the core component for realizing the transfer function. The thermal transfer mechanism 200 includes a drive motor 210, a mounting bracket 220, and an embossing wheel 230. The mounting bracket 220 includes a top plate 221, a first side plate 222, and a second side plate 223. The first side plate 222 and the second side plate 223 are arranged parallel and spaced apart. The top plate 221 fixedly connects the first side plate 222 and the second side plate 223. The first side plate 222 and the second side plate 223 are both perpendicular to the top plate 221, giving the mounting bracket 220 an N-shaped overall shape. A driving motor 210 is provided on one side of the first side plate 222 away from the second side plate 223. The driving motor 210 serves as the power source of the thermal transfer mechanism 200 and provides power to the entire thermal transfer mechanism.
[0030] The movement of 200 is powered, the driving motor 210 is horizontally arranged, and the driving motor 210 is fixedly connected to the mounting bracket 220. A driving gear is provided at the output end of the driving motor 210. The driving gear is disc-shaped and vertically arranged. The cooperation between the driving gear and the fixed teeth 111 on the edge of the gear plate 110 constitutes a gear transmission. The embossing wheel 230 is a component that directly contacts the material to be transferred and performs embossing or transfer operations. The embossing wheel 230 is fixedly mounted on the mounting bracket 220.
[0031] When the driving motor 210 is started, the driving gear rotates. Since the gear plate 110 is fixed, according to the gear transmission principle, the mounting bracket 220 will move along the circumferential direction of the gear plate 110, thereby driving the embossing wheel 230 to reach the predetermined working position. This design makes the movement trajectory of the embossing wheel 230 precise and controllable.
[0032] To sum up, the design of driving the embossing wheel 230 to move along the gear plate 110 by the driving motor 210 makes the movement control of the embossing wheel 230 more precise. Compared with the traditional transfer machine, the movement path of the embossing wheel 230 is precisely controlled by the gear transmission, avoiding the time-consuming and labor-intensive problem of manually rotating the gear plate 110 to adjust the position of the embossing wheel 230.
[0033] like Figure 5 As shown, the thermal transfer mechanism 200 further includes a brake device 240 , which is fixedly assembled with the mounting bracket 220 . The brake device 240 includes brake clamps 241 , which are clamped on both sides of the gear plate 110 .
[0034] In one embodiment, a brake device 240 is located on the side of the mounting bracket 220 near the gear plate 110. The brake device 240 is used to brake the movement of the mounting bracket 220. The brake device 240 is fixed to the mounting bracket 220, ensuring that the brake device 240 moves synchronously with the mounting bracket 220. The brake device 240 includes two brake jaws 241 located on either side of the gear plate 110 in the thickness direction. When the movement of the mounting bracket 220 needs to be stopped, the two brake jaws 241 clamp together, generating friction between the gear plate 110 and the driving gear, thereby preventing relative movement between the gear plate 110 and the driving gear, thereby braking the mounting bracket 220 and the embossing wheel 230. This design of two brake jaws 241 clamping on either side of the gear plate 110 provides stable and uniform braking force.
[0035] To sum up, the setting of the brake device 240 enables the embossing wheel 230 to be quickly stopped at the current position in an emergency or during a normal operation stop, ensuring the accuracy and stability of braking, and preventing the installation bracket 220 from shaking or the embossing wheel 230 from shifting in position due to uneven braking.
[0036] like Figure 3 As shown, the thermal transfer mechanism 200 also includes a first cylinder 250 and an adjusting module 260. The first cylinder 250 is fixedly assembled with the mounting bracket 220. The adjusting module 260 is fixedly connected to the output end of the first cylinder 250. The embossing wheel 230 is installed based on the adjusting module 260. The first cylinder 250 is used to drive the adjusting module 260 and the embossing wheel 230 to move in a straight line.
[0037] In one embodiment, the first cylinder 250 is a power device capable of providing linear reciprocating motion. The first cylinder 250 is fixedly connected to the center of the top plate 221 of the mounting bracket 220 and is positioned perpendicular to the top plate 221. The adjustment module 260 is an intermediate component connecting the first cylinder 250 and the embossing wheel 230. The adjustment module 260 is fixedly connected to the output end of the first cylinder 250 and is also connected to the embossing wheel 230. The adjustment module 260 transmits power and adjusts the position of the embossing wheel 230. When the drive motor 210 drives the embossing wheel 230 to a predetermined position, the first cylinder 250, through telescopic motion, drives the adjustment module 260 and the embossing wheel 230 in linear motion, facilitating further adjustment of the position of the embossing wheel 230. This design allows for precise adjustment of the positional relationship between the embossing wheel 230 and the material to suit different transfer material thicknesses or transfer process requirements, ensuring the appropriate transfer pressure.
[0038] To sum up, in actual production, the thickness of the transfer material often varies. By driving the embossing wheel 230 to move in a straight line through the first cylinder 250, such changes can be easily coped with to ensure that the optimal contact pressure is always maintained between the embossing wheel 230 and the material, thereby avoiding problems such as unclear transfer or material damage caused by excessive or insufficient pressure.
[0039] like Figure 3 As shown, two first dovetail grooves 224 are provided on the mounting bracket 220, and the two first dovetail grooves 224 are symmetrically arranged on both sides of the adjustment module 260. The adjustment module 260 includes two first sliders 261, and the first sliders 261 are slidably assembled with the first dovetail grooves 224. The first dovetail grooves 224 are used to provide guidance for the vertical movement of the adjustment module 260.
[0040] In one specific embodiment, two first dovetail grooves 224 are symmetrically arranged on either side of the adjustment module 260. The first dovetail grooves 224 and the first cylinder 250 are oriented in the same direction. The adjustment module 260 includes two symmetrically arranged first sliders 261. The first sliders 261 match the first dovetail grooves 224 and are slidably assembled with the two first dovetail grooves 224, respectively. The first sliders 261 can slide smoothly within the dovetail grooves. The cooperation between the first sliders 261 and the first dovetail grooves 224 effectively limits the movement direction of the adjustment module 260, ensuring stable and accurate movement of the adjustment module 260. When the first cylinder 250 pushes the adjustment module 260 to move, the first sliders 261 slide along the first dovetail grooves 224, ensuring the linear motion accuracy of the embossing wheel 230 and preventing positional deviation caused by lateral forces or other factors.
[0041] like Figure 4As shown, the adjustment module 260 also includes a second dovetail groove 263, a second slider 264, a threaded rod 265, and a handwheel 266. The direction of the second dovetail groove 263 is perpendicular to the direction of the first dovetail groove 224. The second slider 264 is slidably assembled with the second dovetail groove 263, and the threaded rod 265 is threadedly assembled with the second slider 264. The handwheel 266 is fixedly connected to the end of the threaded rod 265. The embossing wheel 230 is connected to the second slider 264. When the handwheel 266 is rotated, the second slider 264 will slide along the second dovetail groove 263, thereby adjusting the position of the embossing wheel 230.
[0042] In a specific embodiment, the adjustment module 260 further includes a first mounting plate 262, a second dovetail groove 263, a second slider 264, a threaded rod 265, and a hand wheel 266. The first mounting plate 262 is disposed between the first side plate 222 and the second side plate 223 and the first mounting plate 262 is parallel to and spaced from the top plate 221. The output end of the first cylinder 250 is fixedly connected to the first mounting plate 262. The two first sliders 261 are symmetrically disposed on both sides of the first mounting plate 262 and are fixedly assembled with the first mounting plate 262. The first mounting plate 262 A second dovetail groove 263 is provided on a side near the embossing wheel 230. The direction of the second dovetail groove 263 is perpendicular to the direction of the first dovetail groove 224. The shape of the second slider 264 matches the shape of the second dovetail groove 263. The second slider 264 is slidably assembled with the second dovetail groove 263. The threaded rod 265 is arranged in the same direction as the second dovetail groove 263 and is threadedly assembled with the second slider 264. A handwheel 266 is provided on the end of the threaded rod 265 away from the second slider 264. The handwheel 266 is fixedly connected to the threaded rod 265. The thermal transfer mechanism 200 also includes a fixed plate and a roller motor. The fixed plate is fixedly assembled with the second slider 264. A mounting hole is provided on the side of the fixed plate away from the second slider 264. The roller motor extends through the mounting hole and is fixedly assembled with the fixed plate. The embossing wheel 230 is fixedly assembled with the output end of the roller motor. The roller motor is used to drive the embossing wheel 230 to rotate.
[0043] In summary, the adjustment structure consisting of the second dovetail groove 263, the second slider 264, the threaded rod 265, and the handwheel 266 provides a high degree of accuracy and convenience for adjusting the position of the embossing wheel 230 in a direction perpendicular to the first cylinder 250. In actual operation, the position of the embossing wheel 230 sometimes needs to be adjusted in multiple directions. After the driving motor 210 adjusts the position of the embossing wheel 230 along the gear plate 110, the first cylinder 250 drives the embossing wheel 230 to move linearly to further adjust the position of the embossing wheel 230. The embossing wheel 230 is then driven to move in a direction perpendicular to the first cylinder 250 by rotating the handwheel 266, thereby achieving full-scale position adjustment of the embossing wheel 230. Furthermore, during the process of adjusting the position of the embossing wheel 230 by the first cylinder 250 and the handwheel 266, the first dovetail groove 224 and the second dovetail groove 263 respectively provide guidance, ensuring stability during the adjustment process and avoiding position deviation caused by shaking or loosening during the adjustment process.
[0044] like Figure 2 、 Figure 3 As shown, the gear plate 110 is provided with a first guide rail 112 , and the mounting bracket 220 further includes a plurality of first rollers 270 , which are clamped on both sides of the first guide rail 112 in the vertical direction.
[0045] In a specific embodiment, a ring-shaped first guide rail 112 is provided on the gear plate 110. The first guide rail 112 is concentrically arranged with the gear plate 110. The first guide rail 112 provides a guide path for the movement of the mounting bracket 220. A second mounting plate 225 is provided on the side of the first side plate 222 close to the gear plate 110. Four first rollers 270 are fixedly mounted on the second mounting plate 225. The four first rollers 270 are arranged in a matrix, and the four first rollers 270 are clamped on both sides of the first guide rail 112 in pairs, so that the first rollers 270 can roll along the first guide rail 112 to ensure the stability of the mounting bracket 220 when it moves along the gear plate 110.
[0046] In summary, the provision of the first roller 270 changes the friction mode from sliding to rolling, reducing motion resistance and making the movement of the mounting bracket 220 smoother and easier. This not only reduces the load on the drive motor 210, improving energy efficiency, but also extending the lifespan of the device. Furthermore, the structure of the first roller 270 sandwiched between the two sides of the first guide rail 112 ensures the stability and accuracy of the movement of the mounting bracket 220, preventing positional deviation of the embossing wheel 230 caused by the mounting bracket 220 shaking or deviating from the track, thereby improving transfer quality.
[0047] like Figure 2 and Figure 3As shown, the gear plate 110 also includes a circular through groove 113, which is concentrically arranged with the gear plate 110 and passes through the gear plate 110. The mounting bracket 220 also includes a plurality of second rollers 280, which clamp the gear plate 110 in the thickness direction of the gear plate 110 through the circular through groove 113.
[0048] In a specific embodiment, a circular through groove 113 is provided at the center position of the gear plate 110, and the circular through groove 113 is concentrically arranged with the gear plate 110, and the circular through groove 113 passes through the gear plate 110. The mounting bracket 220 also includes a third mounting plate 226, and the third mounting plate 226 is vertically connected to the second mounting plate 225. Four second rollers 280 are provided on the third mounting plate 226, and the four second rollers 280 are arranged in a matrix. The second rollers 280 are clamped in pairs in the thickness direction of the gear plate 110 through the circular through groove 113.
[0049] To sum up, the second roller 280 positions and supports the mounting bracket 220 in a direction perpendicular to the plane of the gear plate 110. During the circular motion of the mounting bracket 220 along the gear plate 110, the second roller 280 can ensure the stability of the mounting bracket 220 in the thickness direction of the gear plate 110, and prevent the mounting bracket 220 from being displaced in the thickness direction of the gear plate 110 when subjected to external force or its own vibration.
[0050] like Figure 1 and Figure 4 As shown, the guide mechanism 100 also includes a guide plate 120, which is arranged in parallel with the gear plate 110 and spaced apart. A second guide rail 121 is provided on the guide plate 120, and the mounting bracket 220 also includes a plurality of third rollers 290, which are clamped on both sides of the second guide rail 121 in the vertical direction.
[0051] In a specific embodiment, the guide plate 120 is a part of the guide mechanism 100. The guide plate 120 is in the shape of a disc. The guide plate 120 and the gear plate 110 are arranged in parallel and spaced apart. The guide plate 120 and the gear plate 110 work together to provide more comprehensive motion guidance for the mounting bracket 220. The position and structural design of the guide plate 120 further optimize the motion trajectory of the mounting bracket 220 and enhance the motion stability of the entire transfer machine.
[0052] The second guide rail 121 is annular and is arranged on the side of the guide plate 120 close to the gear plate 110. The second guide rail 121 is concentrically arranged with the first guide rail 112 and the second guide rail 121 has the same diameter as the first guide rail 112. A fourth mounting plate 227 is provided on the side of the second side plate 223 close to the guide plate 120. Four third rollers 290 are provided on the fourth mounting plate 227. The four third rollers 290 are arranged in a matrix, and the four third rollers 290 are clamped on both sides of the second guide rail 121 in pairs in the vertical direction. This clamping method enables the third rollers 290 to roll along the second guide rail 121, which is the same as the movement principle of the first roller 270 on the first guide rail 112. The friction between the mounting bracket 220 and the guide plate 120 is converted into rolling friction, thereby reducing the movement resistance and ensuring the movement stability and accuracy of the mounting bracket 220 on the second guide rail 121.
[0053] In summary, the design of the guide plate 120, second guide rail 121, and third roller 290 further enhances the stability and precision of the movement of the mounting bracket 220. In actual operation of a transfer machine, relying solely on the gear plate 110 and its associated guide rail and roller structure cannot fully meet the complex motion requirements. The addition of the guide plate 120 and its accompanying second guide rail 121 and third roller 290 structure guides and supports the mounting bracket 220 from a separate plane, creating a stable motion guidance system that effectively prevents the mounting bracket 220 from swinging or deflecting during movement.
[0054] like Figure 2 As shown, the automatically adjustable transfer device also includes a base 300, and the surface of the base 300 is provided with a first vertical plate 311 and a second vertical plate 312, the first vertical plate 311 and the second vertical plate 312 are arranged in parallel and spaced apart, the gear plate 110 is fixedly installed on the first vertical plate 311, and the guide plate 120 is fixedly installed on the second vertical plate 312.
[0055] In one embodiment, the base 300 is located below the guide mechanism 100 and the thermal transfer mechanism 200. The base 300 is the basic support component of the entire automatically adjustable transfer device, providing a mounting platform for the other components of the transfer machine, ensuring a stable foundation for each component during operation, bearing the forces generated by each component during operation, and maintaining the stability of the entire device. The base 300 has a bearing surface 310, which is a horizontal surface. A first vertical plate 311 and a second vertical plate 312 are provided on the bearing surface 310. The first vertical plate 311 and the second vertical plate 312 are arranged parallel to each other and spaced apart. The first vertical plate 311 and the second vertical plate 312 are both perpendicularly connected to the bearing surface 310. The gear plate 110 is fixedly assembled to the side of the first vertical plate 311 near the second vertical plate 312, so that the gear plate 110 can remain stable in the vertical direction. The guide plate 120 is fixedly assembled to the side of the second vertical plate 312 close to the first vertical plate 311, ensuring the position stability of the guide plate 120, so that it can work in conjunction with the gear plate 110 to provide accurate guidance for the movement of the mounting bracket 220.
[0056] like Figure 3 As shown, the automatically adjustable transfer device also includes a discharge shaft 400, a receiving shaft 500 and a receiving motor 510. The discharge shaft 400 and the receiving shaft 500 are respectively fixedly mounted on both sides of the mounting bracket 220, and the discharge shaft 400 and the receiving shaft 500 are arranged in parallel and spaced apart. The receiving motor 510 is connected to the receiving shaft 500 to drive the receiving shaft 500 to rotate.
[0057] In one embodiment, the unloading shaft 400 is cylindrical and horizontally disposed. The unloading shaft 400 is fixedly connected to the side of the first side plate 222 near the gear plate 110. The unloading shaft 400 is primarily used to hold the roll of transfer film and serves as the source of transfer film supply. It enables the transfer film material to be provided in the form of a roll in an orderly manner to the transfer area, facilitating continuous transfer operations.
[0058] The take-up shaft 500 is spaced apart and parallel to the unwinding shaft 400. It is fixedly connected to the side of the second side plate 223 near the guide plate 120. A take-up motor 510 is provided at the end of the take-up shaft 500. The output end of the take-up motor 510 is fixedly assembled to the take-up shaft 500. When the take-up motor 510 is activated, the motor's rotation drives the take-up shaft 500 to rotate, thereby rewinding the transfer film. By controlling the speed of the take-up motor 510, the speed of the take-up can be adjusted to match the speed of the transfer process, avoiding material accumulation or excessive tension and ensuring a smooth transfer process.
[0059] In one specific embodiment, the automatically adjustable transfer device further includes a support rod 600 and a bottom wheel 610. Two support rods 600 are provided, and the two support rods 600 are arranged in parallel and spaced apart. The support rods 600 are arranged between the first vertical plate 311 and the second vertical plate 312 and are installed based on the first vertical plate 311 and the second vertical plate 312. The support rods 600 are arranged horizontally, and a mounting groove is respectively provided in the middle of the support rods 600. A roller is provided at the axis position of the bottom wheel 610, and the roller matches the mounting groove and is placed in the mounting groove to fix the position of the bottom wheel 610. The bottom wheel 610 and the embossing wheel 230 are arranged relative to each other. The bottom wheel 610 is used to support the profile to be transferred to prevent the profile from deforming when the embossing wheel 230 applies pressure to the profile.
[0060] In a specific embodiment, the automatically adjustable transfer device also includes a controller 700, which is provided with various control buttons. The user can control the start and stop of the drive motor 210 and the start and stop of the brake device 240 through the control buttons, so that the user can adjust the position of the embossing wheel 230 conveniently. A magnet is provided on the back of the controller 700 to facilitate the adsorption of the controller 700 on the automatically adjustable transfer device to prevent the controller 700 from being lost.
[0061] The above are only preferred embodiments of the present application and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. An automatically adjustable transfer device, characterized in that: include: Guide mechanism, thermal transfer mechanism and controller; The guide mechanism includes a gear plate, which is vertically arranged. The edge of the gear plate is provided with a circle of fixed teeth. The thermal transfer mechanism includes a driving motor, a mounting bracket and an embossing wheel. The driving motor is fixedly assembled with the mounting bracket. The embossing wheel is installed based on the mounting bracket. The output end of the driving motor is fixedly assembled with a driving gear, and the driving gear is gear-matched with the fixed teeth. When the driving motor drives the driving gear to rotate, the gear plate is fixed, so that the driving motor drives the mounting bracket to move along the gear plate, and then the embossing wheel moves to a preset position with the mounting bracket; The controller is connected to the drive motor. A control button is provided on the controller, and a user can control the start and stop of the drive motor through the control button.
2. The automatically adjustable transfer device according to claim 1, characterized in that: The thermal transfer mechanism further includes a brake device, which is fixedly assembled with the mounting bracket. The brake device includes a brake clamping claw, which is clamped on both sides of the gear plate.
3. The automatically adjustable transfer device according to claim 1, characterized in that: The thermal transfer mechanism also includes a first cylinder and an adjusting module. The first cylinder is fixedly assembled with the mounting bracket. The adjusting module is fixedly connected to the output end of the first cylinder. The embossing wheel is installed based on the adjusting module. The first cylinder is used to drive the adjusting module and the embossing wheel to move in a straight line.
4. The automatically adjustable transfer device according to claim 3, characterized in that: The mounting bracket is provided with two first dovetail grooves, which are symmetrically arranged on both sides of the adjustment module. The adjustment module includes two first sliders, which are slidably assembled with the first dovetail grooves. The first dovetail grooves are used to provide a guide for the movement of the adjustment module.
5. The automatically adjustable transfer device according to claim 4, characterized in that: The adjustment module also includes a second dovetail groove, a second slider, a threaded rod and a handwheel. The direction of the second dovetail groove is perpendicular to the direction of the first dovetail groove. The second slider is slidably assembled with the second dovetail groove. The threaded rod is threadedly assembled with the second slider. The handwheel is fixedly connected to the end of the threaded rod away from the second slider. The embossing wheel is connected to the second slider. When the handwheel is rotated, the second slider will slide along the second dovetail groove, thereby adjusting the position of the embossing wheel.
6. The automatically adjustable transfer device according to claim 1, characterized in that: The gear plate is provided with a first guide rail, and the mounting bracket further includes a plurality of first rollers, which are clamped on both sides of the first guide rail in a vertical direction.
7. The automatically adjustable transfer device according to claim 1, characterized in that: The gear plate also includes a circular through groove, which is concentrically arranged with the gear plate and passes through the gear plate. The mounting bracket also includes a plurality of second rollers, which clamp the gear plate in the thickness direction of the gear plate through the circular through groove.
8. The automatically adjustable transfer device according to claim 1, characterized in that: The guide mechanism also includes a guide plate, which is arranged in parallel with the gear plate and spaced apart. A second guide rail is provided on the guide plate. The mounting bracket also includes a plurality of third rollers, which are clamped on both sides of the second guide rail in the vertical direction.
9. The automatically adjustable transfer device according to claim 1, characterized in that: The automatically adjustable transfer device also includes a base, the surface of the base is provided with a first vertical plate and a second vertical plate, the first vertical plate and the second vertical plate are arranged parallel and spaced apart, the gear plate is fixedly installed on the first vertical plate, and the guide plate is fixedly installed on the second vertical plate.
10. The automatically adjustable transfer device according to claim 1, characterized in that: The automatically adjustable transfer device also includes a discharge shaft, a receiving shaft and a receiving motor. The discharge shaft and the receiving shaft are respectively fixedly mounted on both sides of the mounting bracket, and the discharge shaft and the receiving shaft are arranged in parallel and spaced apart. The receiving motor is connected to the receiving shaft, and the receiving motor is used to drive the receiving shaft to rotate.