Automatic car washing device for mine car

Abstract

The utility model relates to an automatic car washing device for a mine car. Comprising an obliquely-arranged car washing table, a water collecting tank and a compartment cleaning mechanism. Side cleaning pipes are arranged on the two sides of the car washing table, cleaning nozzles are arranged on the side cleaning pipes, a net-shaped water leakage plate is arranged at the bottom of the car washing table, a cleaning water flow guide groove is formed below the water leakage plate, an inclined groove is formed in the lower end of the cleaning water flow guide groove, and one end of the inclined groove is communicated with a water collecting groove; the vehicle washing table is obliquely arranged, meanwhile, the bottom of the vehicle washing table is provided with the washing water flow guide ditch and the inclined groove, washing water and washed mineral aggregate are conveyed into the water collecting groove to be deposited, and therefore the mineral aggregate can be washed more conveniently, and the service life of the vehicle washing table is prolonged. And meanwhile, all the positions of the carriage can be washed through the carriage washing mechanism, and it is guaranteed that the remaining mineral aggregates in the carriage can be washed thoroughly.

Description

Technical Field

[0001] The present application relates to the technical field of automatic car washing equipment, and in particular to an automatic car washing device for a mining car. Background Art

[0002] After the concentrate transport truck unloads at the factory, some ore powder will inevitably adhere to the body of the transport truck, and some incompletely unloaded concentrate will remain on the transport truck's carriage. These ore powders or concentrates are rich in valuable metals. If they are not cleaned and recycled, it will result in the loss of valuable metals. Therefore, the transport truck needs to be cleaned before it leaves the factory.

[0003] Existing car washes are primarily designed for cleaning container compartments with top or side doors, which have larger openings and shallower depths, making them easier to clean. They can't easily and quickly clean the compartments of transport vehicles with rear-door containers. Mismatches in flushing pressure, flow rate, and angle can lead to incomplete flushing. Furthermore, there's no mechanism to recover the washed concentrate, making them unsuitable for cleaning concentrate transport vehicles. Summary of the Invention

[0004] In order to solve or partially solve the problems existing in the related art, the present application provides an automatic car washing device for a mine car, which aims to improve the cleaning ability of the car body and effectively recover the washed mineral materials.

[0005] To this end, the present application provides an automatic car washing device for a mining car, comprising an inclined car washing platform, a water collection tank, and a car washing mechanism;

[0006] The two sides and the bottom of the car wash station are provided with cleaning pipes, the cleaning pipes are provided with cleaning nozzles, the bottom of the car wash station is provided with a mesh drain plate, a cleaning water diversion ditch is provided below the drain plate, and a chute is provided at the lower end of the cleaning water diversion ditch, one end of which is connected to the water collection tank;

[0007] The carriage cleaning mechanism is used to clean the carriage of the transport vehicle located on the car washing platform, and the carriage cleaning mechanism includes a column, a horizontal steering joint motor, a vertical steering joint motor, and a high-pressure nozzle;

[0008] A horizontal steering joint motor is vertically provided at the upper end of the column, a vertical steering joint motor is horizontally provided on the output shaft of the horizontal steering joint motor, a high-pressure nozzle is provided on the output shaft of the vertical steering joint motor, the high-pressure nozzle is connected to the external water supply equipment through a pipe, and an electromagnetic valve is provided on the connecting pipe.

[0009] In some embodiments, a camera is further provided on the top of the column, and the camera is connected to the signal input end of the controller, and the signal output end of the controller is electrically connected to the horizontal steering joint motor, the vertical steering joint motor, and the solenoid valve respectively.

[0010] In some embodiments, a photoelectric sensor switch for detecting the passage of a vehicle is provided on the column, and the photoelectric sensor switch is connected to a signal input terminal of the controller.

[0011] In some embodiments, there are two carriage cleaning mechanisms, which are symmetrically arranged about the central axis of the car washing station.

[0012] In some embodiments, the bottom of the water collecting tank is conical and is provided with a slag discharge pipe, and the slag discharge pipe is provided with a valve.

[0013] In some embodiments, a partition screen perpendicular to the chute is provided in the water collection tank, the top of the partition screen is flush with the top of the water collection tank, and the height of the partition screen is greater than one-half of the depth of the chute and less than two-thirds of the depth of the chute;

[0014] A drainage pipe is provided on the side of the water collecting trough opposite to the inclined trough, and the drainage pipe is arranged close to the top of the water collecting trough.

[0015] In some solutions, the slag discharge pipe is connected to a filter press device, and the water outlet pipe of the filter press is connected to a clean water tank.

[0016] The technical solution provided by this application may have the following beneficial effects:

[0017] This application can flush the wheels and chassis through the side and bottom cleaning nozzles to ensure that the entrained mineral powder can be flushed out. The car body cleaning mechanism can comprehensively flush all positions of the car body to ensure that the remaining mineral materials in the car body can be flushed out, ensuring the full recovery of the mineral powder and reducing pollution to the road surface; this application sets the car wash station at an angle, and sets a cleaning water diversion ditch and an inclined chute at the bottom of the car wash station to transport the sewage containing mineral powder to the collection tank for separation and clarification, so as to meet the recycling of water resources and achieve the purpose of mineral powder recovery.

[0018] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.

[0020] Figure 11 is a structural diagram of a car washing device shown in an embodiment of the present application;

[0021] Figure 2 1 is a structural diagram of a compartment cleaning mechanism of a car washing device shown in an embodiment of the present application;

[0022] Figure 3 This is a control block diagram of a compartment cleaning mechanism of a car washing device shown in an embodiment of the present application;

[0023] Figure 4 1 is a schematic diagram of the assembly of the partition net of the car washing device shown in the embodiment of the present application;

[0024] Reference numerals:

[0025] 1. Car wash station; 11. Side cleaning pipe; 12. Chute; 13. Leakage plate; 14. Cleaning water diversion ditch; 2. Water collection tank; 21. Slag discharge pipe; 22. Screen; 23. Drain pipe; 3. Carriage cleaning mechanism; 31. Column; 32. Horizontal steering joint motor; 33. Vertical steering joint motor; 34. High-pressure nozzle; 35. Camera; 36. Controller; 37. Photoelectric sensor switch. DETAILED DESCRIPTION

[0026] The following describes embodiments of the present application in more detail with reference to the accompanying drawings. Although the accompanying drawings illustrate embodiments of the present application, it should be understood that the present application can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to make the present application more thorough and complete, and to fully convey the scope of the present application to those skilled in the art.

[0027] It should be understood that although the terms "first", "second", "third", etc. may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from each other. For example, without departing from the scope of this application, the first information may also be referred to as the second information, and similarly, the second information may also be referred to as the first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0028] In the description of this application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.

[0029] Unless otherwise expressly specified or limited, terms such as "mounted," "connected," "connect," and "fixed" should be interpreted broadly. For example, they may refer to fixed or detachable connections, or integration; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0030] In order to clean the body and interior of the concentrate conveyor vehicle and effectively recover the cleaned concentrate.

[0031] See also Figure 1-Figure 3 The present application provides an automatic car wash device for mining vehicles, comprising an inclined car wash platform 1, a water collection tank 2, and a car compartment cleaning mechanism 3. The car wash platform 1 is where vehicles are parked, and the water collection tank is located on one side of the car wash platform 1. The car compartment cleaning mechanism 3 is used to clean the car compartment of a transport vehicle located on the car wash platform 1. When the vehicle is washed, the transport vehicle climbs up the car wash platform 1 from the bottom to the top and stops, and then the corresponding car wash mechanism is operated to clean the vehicle. Taking the vehicle's travel direction as the front-to-back direction, the car compartment cleaning mechanism 3 is located on the rear side of the car wash platform 1.

[0032] Cleaning pipes 11 are provided on both sides and the bottom of the car wash station 1. The side cleaning pipes 11 are connected to the external water supply equipment through pipes. The cleaning pipes 11 are provided with cleaning nozzles, which spray water toward the middle. The bottom of the car wash station 1 is provided with a meshed water leakage plate 13, and a cleaning water diversion ditch 14 is provided below the water leakage plate 13. The cleaning water diversion ditch 14 extends downward along the inclined direction of the car wash station 1 to improve the flow of mineral materials and water in the cleaning water diversion ditch 14. The lower end of the cleaning water diversion ditch 14 is provided with a chute 12, and the top of the chute 12 is set to penetrate upward, and one end of the chute 12 is connected to the water collection tank 2.

[0033] The carriage cleaning mechanism 3 includes a column 31, a horizontal steering joint motor 32, a vertical steering joint motor 33, and a high-pressure nozzle 34; a horizontal steering joint motor 32 is vertically provided at the upper end of the column 31, a vertical steering joint motor 33 is horizontally provided on the output shaft of the horizontal steering joint motor 32, a high-pressure nozzle 34 is provided on the output shaft of the vertical steering joint motor 33, and the high-pressure nozzle 34 is connected to an external water supply equipment through a pipe, and a solenoid valve is provided on the connecting pipe.

[0034] When a vehicle needs to be washed, it drives to the car wash station 1 and stops stably. Clean water is sprayed from the cleaning nozzles on the cleaning pipe 11 to the sides and bottom of the vehicle to rinse the chassis and wheels of the vehicle. Part of the cleaning water flows downward through the drain plate 13 to the cleaning water diversion groove 14, then flows downward to the chute 12, and then flows through the chute 12 to the water collection tank 2 for collection. Another part of the cleaning water flows directly downward along the surface of the car wash station 1, then flows into the chute 12, and is then diverted from the chute 12 into the water collection tank 2.

[0035] The carriage cleaning mechanism 3 is running, and the external water supply equipment guides the cleaning water into the high-pressure nozzle 34, which is then sprayed onto the carriage of the transport vehicle to flush the carriage. The horizontal steering joint motor 32 drives the high-pressure nozzle 34 to swing left and right to clean different positions in the horizontal direction of the carriage. The vertical steering joint motor 33 drives the high-pressure nozzle 34 to swing up and down to clean different positions in the vertical direction of the carriage, effectively ensuring that the mineral materials at different positions in the carriage can be flushed down.

[0036] The present application uses a high-pressure nozzle 34 in combination with high water pressure to clean the carriage. Compared with the cleaning of an ordinary nozzle, the water flow has a higher impact force, which is conducive to flushing down a large amount of accumulated mineral materials.

[0037] In some specific embodiments, a camera 35 is further provided at the top of the column 31, and the camera 35 is connected to the signal input end of the controller 36, and the signal output end of the controller 36 is electrically connected to the horizontal steering joint motor 32, the vertical steering joint motor 33, and the solenoid valve respectively.

[0038] During operation, the camera 35 takes pictures of the carriage of the transport vehicle on the car wash station 1, and uses its internal image recognition module to analyze the pictures, so as to determine where in the carriage there are more residual mineral materials, and transmit the relevant information to the controller 36. The controller 36 controls the horizontal steering joint motor 32 or the vertical steering joint motor 33 according to the input signal, adjusts the spray direction of the high-pressure nozzle 34, and allows the high-pressure nozzle 34 to flush the area where the material is more concentrated for a longer time, ensuring that the residual mineral materials in the carriage can be flushed down.

[0039] In this embodiment, a photoelectric sensor switch 37 for detecting the passage of a vehicle is provided on the column 31 , and the photoelectric sensor switch 37 is connected to a signal input terminal of the controller 36 .

[0040] When a vehicle passes by the pillar 31, it is detected by the photoelectric sensor 37, and then a signal is transmitted to the controller 36. After a period of time, the vehicle drives to the car wash station and stops, and the controller 36 starts to control each cleaning structure to perform the cleaning operation.

[0041] In this embodiment, there are two carriage cleaning mechanisms 3, which are symmetrically arranged with respect to the central axis of the car washing platform 1. During the cleaning process, the two carriage cleaning mechanisms 3 respectively flush the carriage from both sides, ensuring that there is no dead angle in the carriage and the carriage is cleaned more thoroughly.

[0042] In some embodiments, Figure 4 As shown, the bottom of the water collection tank 2 is conical. After the cleaning water is gathered in the water collection tank 2, the solid mineral materials therein will settle downward. The conical design of the bottom of the water collection tank 2 is conducive to the concentration of the mineral materials and is convenient for collection and cleaning.

[0043] A slag discharge pipe 21 is provided at the bottom of the water collecting tank 2. A valve is provided on the slag discharge pipe 21. The valve is a gate valve. When the deposited mineral material needs to be discharged, the valve is opened to discharge the mineral material.

[0044] In this embodiment, the slag discharge pipe 21 is connected to a filter press device, and the discharged mixture of water and concentrate is separated by the filter press device, thereby obtaining a relatively clean concentrate.

[0045] In some specific embodiments, a partition net 22 perpendicular to the chute 12 is provided in the water collection trough 2, and the top of the partition net 22 is flush with the top of the water collection trough 2. The height of the partition net 22 is greater than one half of the depth of the chute 12 and less than two-thirds of the depth of the chute 12. A drain pipe 23 is provided on the side of the water collection trough 2 opposite to the chute 12. The drain pipe 23 is set close to the top of the water collection trough 2. The drain pipe 23 is connected to the sewage treatment equipment in the factory to realize the recycling of cleaning water, which is beneficial to saving water resources.

[0046] The partition net 22 divides the top cavity of the water collection tank 2 into two, one close to the chute 12 and the other away from the chute 12. After the cleaning water is introduced into the water collection tank 2 from the chute 12, the floating objects therein are blocked by the partition net 22 on the side close to the chute 12, effectively preventing the floating debris from flowing into the drain pipe 23 and causing the technical problem of clogging the drain pipe 23.

[0047] The embodiments of the present application have been described above. The above description is illustrative and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is selected to best explain the principles of the embodiments, their practical applications, or improvements to the technology in the market, or to enable other persons skilled in the art to understand the embodiments disclosed herein.

Claims

1. An automatic car washing device for a mine car, characterized by: It comprises an inclined car washing platform (1), a water collecting tank (2), and a car washing mechanism (3); The two sides and the bottom of the car washing platform (1) are provided with cleaning pipes (11), and the cleaning pipes (11) are provided with cleaning nozzles. The bottom of the car washing platform (1) is provided with a meshed water leakage plate (13), and a cleaning water diversion ditch (14) is provided below the water leakage plate (13). The lower end of the cleaning water diversion ditch (14) is provided with an inclined groove (12), and one end of the inclined groove (12) is connected to the water collecting tank (2); The carriage cleaning mechanism (3) is used to clean the carriage of the transport vehicle located on the vehicle washing platform (1), and the carriage cleaning mechanism (3) comprises a column (31), a horizontal steering joint motor (32), a vertical steering joint motor (33), and a high-pressure nozzle (34); A horizontal steering joint motor (32) is vertically provided at the upper end of the column (31); a vertical steering joint motor (33) is horizontally provided on the output shaft of the horizontal steering joint motor (32); a high-pressure nozzle (34) is provided on the output shaft of the vertical steering joint motor (33); the high-pressure nozzle (34) is connected to an external water supply device through a pipeline, and a solenoid valve is provided on the connecting pipeline.

2. The automatic washing device for a mine car according to claim 1, characterized in that: A camera (35) is also provided on the top of the column (31), and the camera (35) is connected to the signal input end of the controller (36), and the signal output end of the controller (36) is electrically connected to the horizontal steering joint motor (32), the vertical steering joint motor (33), and the solenoid valve respectively.

3. The automatic washing device for a mine car according to claim 2, characterized in that: A photoelectric sensor switch (37) for detecting the passage of a vehicle is provided on the column (31), and the photoelectric sensor switch (37) is connected to a signal input end of the controller (36).

4. The automatic car washing device for a mine car according to claim 1, characterized in that: There are two carriage cleaning mechanisms (3), which are symmetrically arranged about the central axis of the car washing platform (1).

5. The automatic washing device for a mine car according to claim 1, characterized in that: The bottom of the water collecting tank (2) is conical and is provided with a slag discharge pipe (21), and a valve is provided on the slag discharge pipe (21).

6. The automatic washing device for a mine car according to claim 1, characterized in that: A partition net (22) perpendicular to the chute (12) is provided in the water collecting trough (2), the top of the partition net (22) is flush with the top of the water collecting trough (2), and the height of the partition net (22) is greater than one-half of the depth of the chute (12) and less than two-thirds of the depth of the chute (12); A drainage pipe (23) is provided on the side of the water collecting trough (2) opposite to the inclined trough (12), and the drainage pipe (23) is arranged close to the top of the water collecting trough (2).

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