Activating device for activated carbon processing

By setting up a turnover mechanism and a circulation tank in the activation device, the uniform distribution of activated carbon raw materials and the utilization of high-temperature steam waste heat are achieved, which solves the problem of uneven heating in traditional devices and improves activation efficiency and product quality.

CN223397474UActive Publication Date: 2025-09-30HEBEI CHONGOU ENVIRONMENTAL PROTECTION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422837600.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-30
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The traditional activated carbon processing activation device has a single structure, which leads to uneven heat transfer and gas flow, affecting the activation efficiency and the full development of the pore structure, and thus affecting product quality.

Method used

An activation device for activated carbon processing is designed. A flip mechanism is set up to drive the rotating rod and auger blades through a servo motor to achieve uniform distribution of the activated carbon raw materials. The circulating tank collects the waste heat of high-temperature steam to form an insulation layer to improve the heating efficiency.

Benefits of technology

It achieves uniform heating of activated carbon raw materials, improves activation efficiency, prevents local overheating or underheating, and improves product quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of activated carbon processing devices, and discloses an activating device for activated carbon processing, which comprises a shell, a turnover mechanism is arranged on the upper surface of the shell, and the turnover mechanism comprises a first sealing fixing seat, a first fixing frame and a second fixing frame. A servo motor is fixedly connected to the center of the upper surface of the first sealing fixing seat, a rotating block is fixedly connected to the output end of the servo motor, a rotating rod is rotatably connected to the inner wall of the first fixing frame, and auger blades are fixedly connected to the lower end of the outer wall of the rotating rod. According to the activating device for activated carbon processing, the circulating groove is formed, high-temperature steam making contact with activated carbon raw materials is collected through the ventilating groove, and therefore the high-temperature steam is guided into the circulating groove to be collected and utilized, and waste heat of the high-temperature steam is recycled. And a thermal insulation layer is formed in the shell so as to further improve the activation efficiency of the internal activated carbon raw material.
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Description

Technical Field

[0001] The utility model relates to the field of activated carbon processing devices, in particular to an activation device for activated carbon processing. Background Art

[0002] An activation unit for activated carbon processing is a device specifically designed to convert raw materials into high-performance activated carbon. Through heating and activation techniques, the raw materials react with gases at high temperatures, creating a rich porous structure and enhancing their specific surface area and adsorption capacity. Modern activation units typically feature automated control, temperature, and airflow regulation to ensure uniformity and efficiency of the activation process, adapting to different raw materials and improving product quality and production efficiency.

[0003] However, most of the traditional activation devices used in activated carbon processing have a relatively simple structure and are unable to effectively activate the activated carbon, resulting in uneven heat transfer and gas flow, which may lead to low activation efficiency and the inability to fully develop the pore structure of the activated carbon, affecting the quality of the final product.

[0004] Therefore, those skilled in the art provide an activation device for activated carbon processing to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art, and an activation device for activated carbon processing is proposed. Compared with most traditional activation devices for activated carbon processing, the activation device for activated carbon processing is provided with a flipping mechanism, which drives the rotating rod through the servo motor so that the AC blades can transport the activated carbon raw materials in the outer shell through the tubular shell, so that the activated carbon raw materials in the internal space of the outer shell can be transported from the bottom of the tubular shell to the top, and then moved from the outside of the tubular shell to the bottom, and continuously flipped to ensure that the activated carbon raw materials can be evenly distributed when heated, so that each particle can be exposed to steam, thereby achieving a more uniform heating effect, which helps to improve the activation efficiency and prevent local overheating or underheating. Continuous flipping can improve the efficiency of high-temperature steam activation of activated carbon.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] An activation device for processing activated carbon, comprising a housing, the upper surface of which is provided with a flip mechanism, the flip mechanism comprising a first sealing fixing seat, a first fixing frame, and a second fixing frame; a servo motor is fixedly connected to the center of the upper surface of the first sealing fixing seat, a rotating block is fixedly connected to the output end of the servo motor, a rotating rod is rotatably connected to the inner wall of the first fixing frame, an auger blade is fixedly connected to the lower end of the outer wall of the rotating rod, and a tubular shell is fixedly connected to the inner wall of the second fixing frame;

[0008] A heating mechanism is provided on the lower surface of the shell, and the heating mechanism includes a ventilation groove, a circulation groove, a ventilation pipe and a second sealing fixing seat. The middle part of the lower surface of the second sealing fixing seat is fixedly connected to a conveying pipe, and the middle part of the upper surface of the second sealing fixing seat is fixedly connected to a placement rack.

[0009] Through the above technical solution, compared with most traditional activation devices for activated carbon processing, this activation device for activated carbon processing is provided with a circulation groove, which collects the high-temperature steam that has been in contact with the activated carbon raw material through the ventilation groove, and then guides it into the circulation groove to collect and utilize the waste heat of the high-temperature steam, thereby forming an insulation layer in the outer shell to further improve the efficiency of the activation of the internal activated carbon raw material.

[0010] Furthermore, the periphery of the upper surface of the shell is fixedly connected to a base, and the periphery of the lower surface of the base is fixedly connected to support legs;

[0011] Through the above technical solution, the device can be placed in a desired position more stably.

[0012] Furthermore, the first sealing fixing seat is fixedly connected to the middle portion of the upper surface of the housing, the first fixing bracket is fixedly connected to the upper end of the inner wall of the housing, and the second fixing bracket is fixedly connected to the middle portion of the inner wall of the housing;

[0013] Through the above technical solution, the turning mechanism can turn the raw materials in the shell.

[0014] Furthermore, a limit slot is provided in the middle of the lower surface of the rotating block, the upper surface of the rotating rod is fixedly connected to the limit block, and the limit slot is engaged with the limit block;

[0015] Through the above technical solution, the servo motor can control the rotating rod to rotate, thereby making it easier for users to disassemble and install the first sealing fixing seat.

[0016] Furthermore, the ventilation slots are respectively opened at the upper end of the inner wall of the shell, and the circulation slots are opened inside the shell;

[0017] Through the above technical solution, the gas in the ventilation groove is transported to the circulation groove, thereby forming a heat insulation layer inside the shell.

[0018] Furthermore, a protective filter is fixedly connected to the inner wall of the ventilation slot, and a metal filter is fixedly connected to the outer wall of the placement rack;

[0019] Through the above technical solution, the possibility of activated carbon raw materials entering the ventilation slots and the conveying pipes is reduced by arranging the protective filter screen and the metal filter screen.

[0020] Furthermore, the ventilation pipe is fixedly connected to both sides of the lower end of the outer wall of the shell, and one end of the ventilation pipe away from the shell is fixedly connected to the filter cartridge;

[0021] Through the above technical solution, the gas discharged from the shell is filtered by the filter material arranged in the filter cartridge.

[0022] Furthermore, the second sealing fixing seat is fixedly connected to the middle portion of the lower surface of the housing;

[0023] Through the above technical solution, users can remove or install the second sealing fixing seat by means of bolts.

[0024] The utility model has the following beneficial effects:

[0025] 1. The utility model proposes an activation device for activated carbon processing. Compared with most traditional activation devices for activated carbon processing, the activation device for activated carbon processing is provided with a flipping mechanism. The servo motor drives the rotating rod so that the auger blades can transport the activated carbon raw materials in the outer shell through the tubular shell, so that the activated carbon raw materials in the inner space of the outer shell can be transported from the bottom of the tubular shell to the top, and then moved from the outside of the tubular shell to the bottom. Continuous flipping ensures that the activated carbon raw materials can be evenly distributed when heated, so that each particle can be exposed to steam, thereby achieving a more uniform heating effect, which helps to improve the activation efficiency and prevent local overheating or underheating. Continuous flipping can improve the efficiency of high-temperature steam activation of activated carbon.

[0026] 2. The utility model proposes an activation device for activated carbon processing. Compared with most traditional activation devices for activated carbon processing, the activation device for activated carbon processing is provided with a circulation groove. The high-temperature steam that has been in contact with the activated carbon raw material is collected through the ventilation groove, and then guided into the circulation groove to collect and utilize the waste heat of the high-temperature steam, thereby forming a heat-insulating layer in the outer shell to further improve the efficiency of the internal activated carbon raw material activation. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic structural diagram of an activation device for activated carbon processing proposed in the present invention;

[0028] Figure 2 This is a schematic diagram of the shell structure of an activation device for activated carbon processing proposed by the utility model;

[0029] Figure 3 This is a schematic diagram of the tubular shell structure of an activation device for activated carbon processing proposed by the present invention;

[0030] Figure 4This is a schematic diagram of the structure of the second sealing fixing seat of an activation device for activated carbon processing proposed by the present invention;

[0031] Figure 5 This is a schematic structural diagram of the first sealing fixing seat of an activation device for activated carbon processing proposed by the present invention.

[0032] Legend:

[0033] 1. Outer shell; 2. Base; 3. Support legs; 4. Flipping mechanism; 401. First sealing fixing seat; 402. Servo motor; 403. Rotating block; 404. Limiting slot; 405. First fixing frame; 406. Rotating rod; 407. Limiting block; 408. Auger blade; 409. Tubular shell; 4010. Second fixing frame; 5. Heating mechanism; 501. Ventilation slot; 502. Protective filter; 503. Circulation slot; 504. Ventilation pipe; 505. Filter cartridge; 506. Second sealing fixing seat; 507. Delivery pipe; 508. Placement rack; 509. Metal filter. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] Reference Figure 1-5 , an embodiment provided by the utility model:

[0036] An activation device for activated carbon processing, comprising a housing 1, a base 2 fixedly connected to the periphery of the upper surface of the housing 1, and support legs 3 fixedly connected to the four sides of the lower surface of the base 2, so that the device can be relatively stably placed in a desired position, a flip mechanism 4 is provided on the upper surface of the housing 1, and the flip mechanism 4 includes a first sealing fixing seat 401, a first fixing frame 405 and a second fixing frame 4010, the first sealing fixing seat 401 is fixedly connected to the middle of the upper surface of the housing 1, and the first fixing frame 405 is fixedly connected to the inner portion of the housing 1. At the upper end of the wall, the second fixing frame 4010 is fixedly connected to the middle part of the inner wall of the shell 1, so that the turning mechanism 4 can turn the raw materials in the shell 1. The center of the upper surface of the first sealing fixing seat 401 is fixedly connected to the servo motor 402, and the output end of the servo motor 402 is fixedly connected to the rotating block 403. The inner wall of the first fixing frame 405 is rotatably connected to the rotating rod 406, and the lower end of the outer wall of the rotating rod 406 is fixedly connected to the auger blade 408. The inner wall of the second fixing frame 4010 is fixedly connected to the tubular shell 409;

[0037] A heating mechanism 5 is provided on the lower surface of the shell 1, and the heating mechanism 5 includes a ventilation groove 501, a circulation groove 503, a ventilation pipe 504 and a second sealing fixing seat 506. The middle part of the lower surface of the second sealing fixing seat 506 is fixedly connected to a conveying pipe 507, and the middle part of the upper surface of the second sealing fixing seat 506 is fixedly connected to a placement rack 508.

[0038] Compared with most traditional activation devices for activated carbon processing, this activation device for activated carbon processing is provided with a flipping mechanism 4, which drives the rotating rod 406 through the servo motor 402 so that the auger blade 408 can transport the activated carbon raw material in the outer shell 1 through the tubular shell 409, so that the activated carbon raw material in the internal space of the outer shell 1 can be transported from the bottom of the tubular shell 409 to the top, and then moved from the outside of the tubular shell 409 to the bottom, and continuously flipped to ensure that the activated carbon raw material can be evenly distributed when heated, so that each particle can be exposed to steam, thereby achieving a more uniform heating effect, which helps to improve the activation efficiency and prevent local overheating or underheating. Continuous flipping can improve the efficiency of high-temperature steam activation of activated carbon.

[0039] A limit card slot 404 is provided in the middle of the lower surface of the rotating block 403, and a limit card block 407 is fixedly connected to the upper surface of the rotating rod 406. The limit card slot 404 is engaged with the limit card block 407, so that the servo motor 402 can control the rotating rod 406 to rotate, thereby facilitating the user to disassemble and install the first sealing fixed seat 401. The ventilation grooves 501 are respectively provided at the upper end of the inner wall of the shell 1, and the circulation groove 503 is provided inside the shell 1, so that the gas in the ventilation groove 501 is transported to the circulation groove 503, thereby forming an insulation layer inside the shell 1, and the inner wall of the ventilation groove 501 is fixedly connected with a protective filter 50 2. A metal filter screen 509 is fixedly connected to the outer wall of the placement rack 508. By arranging the protective filter screen 502 and the metal filter screen 509, the possibility of the activated carbon raw material entering the ventilation slot 501 and the delivery pipe 507 is reduced. The ventilation pipe 504 is fixedly connected to both sides of the lower end of the outer wall of the shell 1, and the end of the ventilation pipe 504 away from the shell 1 is fixedly connected to the filter cartridge 505, so that the gas discharged from the shell 1 is filtered by the filter material placed in the filter cartridge 505. The second sealing fixing seat 506 is fixedly connected to the middle part of the lower surface of the shell 1, so that the user can disassemble or install the second sealing fixing seat 506 by bolts.

[0040] Working principle: First, remove the first sealing fixing seat 401 and inject the activated carbon raw materials to be processed into the shell 1, then align the limiting card slot 404 and the limiting card block 407 to fix the first sealing fixing seat 401 on the shell 1, turn on the power to start the servo motor 402 to rotate the auger blade 408, so that the raw materials at the bottom of the shell 1 are transported to the top of the shell 1 through the tubular shell 409, and at the same time, high-temperature steam is transported into the shell 1 through the delivery pipe 507. The high-temperature steam can provide uniform heat distribution, reduce hot spots, and thus improve activation. The efficiency of the process is improved, and while the steam is heating, it can react chemically with the raw materials (such as water vapor gasification activation), increase the pore structure, and enhance the adsorption capacity of the activated carbon. After the steam has contacted with the raw materials, it will be injected into the circulation groove 503 through the ventilation groove 501, thereby forming an insulation layer inside the shell 1. By cooperating with the insulation material wrapped on the outermost side of the shell 1, the efficiency of the internal activation processing is improved. Finally, the steam is filtered by the filter material in the filter cartridge 505 and discharged. Finally, the second sealing fixing seat 506 is opened to obtain the required material.

[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An activation device for activated carbon processing, comprising a housing (1), characterized in that: The upper surface of the housing (1) is provided with a turnover mechanism (4), the turnover mechanism (4) comprising a first sealing fixing seat (401), a first fixing frame (405) and a second fixing frame (4010); a servo motor (402) is fixedly connected to the center of the upper surface of the first sealing fixing seat (401); an output end of the servo motor (402) is fixedly connected to a rotating block (403); an inner wall of the first fixing frame (405) is rotatably connected to a rotating rod (406); a lower end of an outer wall of the rotating rod (406) is fixedly connected to an auger blade (408); and an inner wall of the second fixing frame (4010) is fixedly connected to a tubular shell (409); A heating mechanism (5) is provided on the lower surface of the housing (1), and the heating mechanism (5) comprises a ventilation groove (501), a circulation groove (503), a ventilation pipe (504) and a second sealing fixing seat (506); a delivery pipe (507) is fixedly connected to the middle of the lower surface of the second sealing fixing seat (506), and a placement rack (508) is fixedly connected to the middle of the upper surface of the second sealing fixing seat (506).

2. The activated carbon processing activation device according to claim 1, characterized in that: The periphery of the upper surface of the shell (1) is fixedly connected to a base (2), and the periphery of the lower surface of the base (2) is fixedly connected to support legs (3).

3. The activated carbon processing activation device according to claim 1, characterized in that: The first sealing fixing seat (401) is fixedly connected to the middle of the upper surface of the shell (1), the first fixing frame (405) is fixedly connected to the upper end of the inner wall of the shell (1), and the second fixing frame (4010) is fixedly connected to the middle of the inner wall of the shell (1).

4. The activated carbon processing activation device according to claim 1, characterized in that: A limit slot (404) is provided in the middle of the lower surface of the rotating block (403), and the upper surface of the rotating rod (406) is fixedly connected to the limit block (407), and the limit slot (404) is engaged with the limit block (407).

5. The activated carbon processing activation device according to claim 1, characterized in that: The ventilation grooves (501) are respectively opened at the upper end of the inner wall of the outer shell (1), and the circulation grooves (503) are opened inside the outer shell (1).

6. The activated carbon processing activation device according to claim 1, characterized in that: The inner wall of the ventilation slot (501) is fixedly connected with a protective filter screen (502), and the outer wall of the placement rack (508) is fixedly connected with a metal filter screen (509).

7. The activated carbon processing activation device according to claim 1, characterized in that: The ventilation pipe (504) is fixedly connected to both sides of the lower end of the outer wall of the shell (1), and one end of the ventilation pipe (504) away from the shell (1) is fixedly connected to a filter cartridge (505).

8. The activated carbon processing activation device according to claim 1, characterized in that: The second sealing fixing seat (506) is fixedly connected to the middle portion of the lower surface of the housing (1).