High-stability electrolytic bath striking hammer head

Abstract

The utility model provides a high-stability electrolytic bath striking hammer, which belongs to the technical field of electrolytic bath striking hammers and comprises a hammer body and a hammer core, the hammer core is embedded into the top of the hammer body through a pre-tightening member, pre-tightening seats are uniformly embedded into the inner wall of a butt joint groove, an umbrella-shaped memory part is attached to the bottom of the inner wall of the butt joint groove, and the umbrella-shaped memory part is embedded into the hammer body. Power input parts are uniformly and fixedly connected to the circumferential edge of the umbrella-shaped memory part, the power input parts are connected with the pre-tightening seat through linkage components, at the moment, the circumferential edge of the umbrella-shaped memory part moves outwards in the circumferential direction, and the pre-tightening seat moves from the storage groove to the outer wall of the movable end of the driving part through the linkage components; the pre-tightening seat is clamped on the outer wall of the movable end of the driving part, so that the hammerhead is pre-tightened on the movable end of the driving part, and then the hammerhead and the driving part are fixed through the fixing part, so that position deviation during connection operation is avoided, and the working stability of the hammerhead is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of electrolytic cell striking hammer heads, in particular to a highly stable electrolytic cell striking hammer head. Background Art

[0002] The electrolytic cell hammer is a key tool used for lining maintenance, anode adjustment, and component disassembly and assembly in non-ferrous metal electrolysis production. Its stability directly affects operational safety, operating efficiency, and equipment life. During production, each electrolytic cell usually has 6 sets of shelling mechanisms, and each set of shelling mechanisms shells once every 60 seconds on average, with a frequency of once per minute. The hammer is usually driven by a cylinder.

[0003] Related technology (Announcement No.: CN114686937A) discloses a shelling hammer head for aluminum electrolytic cells. The disclosed technical solution is: when replacing, there is no need to replace the hammer head rod, only the solid part of the hammer head is replaced, which greatly reduces the labor intensity of electrolytic cell maintenance workers in replacing the shelling hammer head, and reduces production and procurement costs. The replacement is convenient and easy, and can be easily implemented under existing conditions, realizing online repair, saving time and reducing costs. It is not only limited to the application of electrolytic cell shelling hammer heads, but can also be used in other industries for similar working conditions with frequent knocking, thereby achieving the purpose of the present invention.

[0004] In the above-mentioned disclosed technical solutions, the following problems were found in the relevant technologies: the hammer head as a whole is usually welded by a hammer core and a hammer body, and the top of the hammer head is connected to the movable end of the driving part. The hammer head often slips during striking or falls off due to loose structural connections, imbalance of the center of gravity, and other problems, and even causes equipment damage or personnel safety hazards. Therefore, the pre-connection of the hammer body and the hammer core, as well as the pre-connection of the hammer head and the movable end of the driving part are particularly important. The stability during pre-installation can ensure the stability of the overall connection. For this purpose, we propose a highly stable electrolytic cell striking hammer head.

[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background technology section of this application, and therefore may include information that does not constitute prior art known to ordinary technicians in this field. Utility Model Content

[0006] The present invention aims to solve at least one of the technical problems existing in the prior art or related art. In order to solve the problem of overall stability of the striking hammer head in the above-mentioned prior art, the present invention provides a highly stable electrolytic cell striking hammer head. The invention adopts a combination of a stable structure of the hammer core and the hammer body and a stable pre-connected structure of the driving mechanism to achieve the effect of improving the striking stability of the hammer head. The specific technical solution is as follows:

[0007] A highly stable electrolytic cell striking hammer head comprises a hammer body and a hammer core, wherein the hammer core is embedded in the top of the hammer body via a pre-tightening component, a transmission joint is fixedly connected to the top of the hammer core, a docking groove for docking the movable end of a driving member is provided on the top of the transmission joint, a pre-tightening seat is uniformly slidably provided on the inner wall of the docking groove, an umbrella-shaped memory member is fitted on the bottom of the inner wall of the docking groove, a power input member is uniformly fixed at the circumferential edge of the umbrella-shaped memory member, and the power input member and the pre-tightening seat move toward each other via a linkage component.

[0008] In the above technical solution, the linkage component includes a transmission compartment that is evenly fixed to the outer wall of the docking groove in the circumferential direction, a transmission column is slidably provided on the inner wall of the transmission compartment, and the side walls of the transmission column are respectively provided with a power input groove and a power output groove, and the outer wall of the preload seat is fixed with a power output member extending to the inside of the power output groove, and the power input member extends to the inside of the power input groove.

[0009] The power output member passes through the side wall of the docking groove and is slidably arranged in the through hole.

[0010] A limiting notch is provided at the bottom of the inner wall of the docking slot, and a limiting column extending into the interior of the limiting notch is fixedly connected to the bottom inner wall of the umbrella-shaped memory element.

[0011] Deformation stress-bearing grooves are uniformly formed on the edge of the umbrella-shaped memory element in the circumferential direction.

[0012] The inner wall of the docking groove is provided with a receiving groove for hiding the pre-tightening seat.

[0013] The top of the umbrella-shaped memory element is fitted with a force-bearing plate located inside the docking groove. The inner wall of the docking groove is evenly provided with sliding grooves. The outer wall of the force-bearing plate is fixed with a slider slidably arranged on the inner wall of the sliding groove.

[0014] The pre-tightening component includes a locking piece that is fixedly connected to the outer wall of the hammer core in an inclined manner, and the inner wall of the hammer body is evenly provided with anti-return grooves that are engaged with the locking piece.

[0015] The hammer body is made of a nickel-chromium alloy with cobalt-based rare earth elements added.

[0016] Compared with the prior art, the beneficial effects of the present invention are: the highly stable electrolytic cell striking hammer head:

[0017] 1. The hammer core and the hammer body are engaged with each other through interference fit. At the same time, the pre-tightening component allows the hammer core to be stably inserted into the hammer body. The pre-tightening component can prevent the hammer core from moving in the opposite direction, ensuring the stability of the subsequent welding process between the hammer core and the hammer body, thereby ensuring the overall stability of the hammer head and avoiding falling off in a short period of time.

[0018] Second, when connected to the hammer driving member, the movable end of the driving member moves toward the top of the umbrella-shaped memory member in the docking groove. At this time, the circumferential edge of the umbrella-shaped memory member moves circumferentially outward, and the pre-tightening seat is moved from the storage groove to the outer wall of the movable end of the driving member through the linkage component, and the pre-tightening seat is clamped on the outer wall of the movable end of the driving member, thereby pre-tightening the hammer head on the movable end of the driving member. After that, the hammer head and the driving member are fixed by the fixing member, avoiding position deviation during the connection operation, and ensuring the stability of the hammer head during operation through double locking.

[0019] 3. The hammer body is based on nickel-chromium alloy, with cobalt rare earth elements added, and adopts two special casting processes, which solves the unfavorable factors of alloy steel such as difficulty in welding and high cost, greatly improves the wear resistance, impact resistance and high strength of the hammer head, greatly reduces electrolyte erosion and adhesion, and can adjust the service life of the alloy hammer head according to the maintenance frequency of the shelling cylinder, better reduce the number of maintenance times and reduce the occurrence of electrolytic cell effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic structural diagram of a highly stable electrolytic cell striking hammer head according to the present invention;

[0021] Figure 2 This is a structural sectional view of the hammer body of the utility model;

[0022] Figure 3 This is a structural cross-sectional view of the docking groove portion of the present utility model;

[0023] Figure 4 This is an exploded schematic diagram of the structure of the docking groove portion of the present invention;

[0024] Figure 5 This is a schematic diagram of the structure of the preload seat of the utility model when it is locked;

[0025] in, Figures 1 to 5 The correspondence between the figure marks and the component names is: 1-hammer body, 2-hammer core, 3-docking groove, 4-transmission joint, 5-preload component, 6-umbrella-shaped memory component, 7-power input component, 8-power output component, 9-transmission compartment, 10-power output groove, 11-power input groove, 12-transmission column, 13-deformation force groove, 15-preload seat, 16-storage groove, 17-slide groove, 18-slider, 19-locking member, 20-anti-return groove, 21-limiting notch, 22-limiting column, 23-force plate. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] The following is a combination of specific implementation cases and attached Figure 1 -Attached Figure 5 The present invention will be further described below, but the present invention is not limited to these embodiments.

[0028] A highly stable electrolytic cell striking hammer head comprises a hammer body 1 and a hammer core 2, wherein the hammer core 2 is embedded in the top of the hammer body 1 via a pre-tightening member 5. The hammer core 2 and the hammer body 1 are engaged with each other through an interference fit, and the pre-tightening member 5 ensures that the hammer core 2 is stably inserted into the hammer body 1. The pre-tightening member 5 prevents the hammer core 2 from moving in the opposite direction, ensuring the stability of the subsequent welding process of the hammer core 2 and the hammer body 1, thereby ensuring the overall stability of the hammer head and preventing it from falling off in the short term.

[0029] When the hammer head at the bottom of the hammer body 1 needs to be replaced, the hammer body 1 can be separated from the hammer core 2 by disassembling the workpiece, thereby reducing the cost of replacing the hammer head. A docking groove 3 is fixed to the top of the hammer core 2, and the docking groove 3 is used to connect with the movable end of the driving member.

[0030] A transmission joint 4 is fixed to the top of the hammer core 2. A docking slot 3 is defined at the top of the transmission joint 4. A preload seat 15 is evenly and slidably embedded in the inner wall of the docking slot 3. An umbrella-shaped memory element 6 is fitted into the bottom of the inner wall of the docking slot 3. This hollow, raised member fits snugly against the center of the inner bottom of the docking slot 3. When force is applied to the top of the umbrella-shaped memory element 6, its hollow inner wall completely fits against the inner bottom of the docking slot 3, causing the entire umbrella-shaped memory element 6 to deform. Power input elements 7 are evenly fixed to the circumferential edges of the umbrella-shaped memory element 6, and a linkage member connects the power input element 7 to the preload seat 15.

[0031] When connected to the hammer driver, the driver is typically a pneumatic cylinder. The active end of the driver moves toward the top of the umbrella-shaped memory member 6 within the docking groove 3. As the active end of the driver continues to move, the hollow inner wall of the bottom of the umbrella-shaped memory member 6 completely fits against the inner wall bottom of the docking groove 3. At this time, the circumferential edge of the umbrella-shaped memory member 6 moves circumferentially outward, causing the power input member 7 to move with the umbrella-shaped memory member 6. At this time, the preload seat 15 is moved from the inside of the storage groove 16 toward the outer wall of the active end of the driver through a linkage member. The preload seat 15 is clamped to the outer wall of the active end of the driver, thereby preloading the hammer on the active end of the driver. The hammer and driver are then fixed by a fixing member, preventing positional deviation during the connection operation and ensuring the stability of the hammer during operation. The fixing member used to preload the hammer and driver after the preload can be a floating shaft + universal joint connection, a metal clip, or other components.

[0032] Among them, the linkage component includes a transmission compartment 9 that is evenly fixed to the outer wall of the docking groove 3 in the circumferential direction. A transmission column 12 is slidingly provided on the inner wall of the transmission compartment 9. The transmission compartment 9 is fixedly installed on the outer wall of the docking groove 3. The transmission column 12 slides up and down on the inner wall of the transmission compartment 9. The bottom of the inner wall of the transmission compartment 9 and the bottom of the transmission column 12 can be connected by components such as springs and spring clips.

[0033] The position of the transmission column 12 can also be adjusted by a lever so that the lever rotates inside the transmission compartment 9, and the two ends of the tilted lever are respectively in contact with the power output member 8 and the power input member 7. The rotation of the lever causes the power output member 8 and the power input member 7 to move toward each other.

[0034] The sidewalls of the transmission column 12 are respectively formed with a power input slot 11 and a power output slot 10. The outer wall of the preload seat 15 is fixedly connected to the power output member 8, which extends into the interior of the power output slot 10. The power input member 7 extends into the interior of the power input slot 11. Both the power output slot 10 and the power input slot 11 have a longitudinal cross-section with a right-angled trapezoidal notch. The slope of the power output slot 10 is downward, while the slope of the power input slot 11 is upward.

[0035] As the shape of the umbrella-shaped memory member 6 changes, the edge of the umbrella-shaped memory member 6 drives the power input member 7 to pass through the side wall of the docking groove 3 and slide on the uphill slope of the power input groove 11. At this time, the transmission column 12 is forced to move upward. At this time, the power output groove 10 moves with the transmission column 12, so that the downhill slope of the power output groove 10 pushes the power output member 8 to move, so that the power output member 8 drives the preload seat 15 to move toward the inner cavity of the docking groove 3, thereby being clamped on the outer wall of the movable end of the driving member.

[0036] It is worth noting that the power take-off member 8 penetrates the sidewall of the docking slot 3 and slides within the through-hole. A guide block is fixedly attached to the outer wall of the power take-off member 8, and a guide groove is defined on the inner wall of the docking slot 3. The power take-off member 8 drives the guide block to slide against the inner wall of the guide groove. The guide groove is located in the middle of the through-hole to prevent the power take-off member 8 from escaping from the through-hole.

[0037] Furthermore, a limit slot 21 is defined at the bottom of the inner wall of the docking slot 3, and a limit post 22 is fixedly attached to the bottom inner wall of the umbrella-shaped memory element 6, extending into the interior of the limit slot 21. The limit post 22 slides longitudinally along the inner wall of the limit slot 21, thereby limiting the position of the umbrella-shaped memory element 6 and preventing it from shifting.

[0038] In addition, deformation stress grooves 13 are uniformly opened circumferentially at the edge of the umbrella-shaped memory member 6. Through the multiple circumferential deformation stress grooves 13, the umbrella-shaped memory member 6 can fit on the inner wall bottom of the docking groove 3 after being stressed.

[0039] Furthermore, the inner wall of the docking groove 3 is provided with a receiving groove 16 for hiding the pre-tightening seat 15. The inner wall of the docking groove 3 is provided with a receiving groove 16 having a shape corresponding to the pre-tightening seat 15. By hiding the pre-tightening seat 15, it is prevented from hindering the pre-connection process of the driving member.

[0040] A force-bearing plate 23, located within the docking slot 3, is fitted to the top of the umbrella-shaped memory element 6. Slide grooves 17 are evenly distributed along the inner wall of the docking slot 3. Sliders 18, which slide along the inner wall of the slide grooves 17, are fixed to the outer wall of the force-bearing plate 23. Sliders 18 are securely fastened to the bottom of the force-bearing plate 23. The force-bearing plate 23 prevents direct contact with the umbrella-shaped memory element 6 during connection, providing protection.

[0041] The pre-tightening member 5 includes a locking member 19 that is fixedly attached to the outer wall of the hammer core 2 at an angle. The inner wall of the hammer body 1 is evenly provided with anti-return grooves 20 that engage with the locking member 19. The locking member 19 is a sheet-like member. Since the hammer core 2 is approximately conical in shape, there is room for the bottom of the hammer core 2 to move when entering the interior of the hammer body 1. As the gap gradually decreases, the locking member 19 engages with the corresponding anti-return groove 20. Since the locking member 19 enters the interior of the hammer body 1 at an angle, as the gap between the hammer core 2 and the inner wall of the hammer body 1 decreases, the locking member 19 is embedded in the anti-return groove 20 and is located perpendicular to the ground. This prevents the hammer body 1 from separating from the hammer core 2.

[0042] Hammer body 1 is made of a nickel-chromium alloy infused with cobalt-based rare earth elements. This nickel-chromium alloy, combined with the addition of cobalt-based rare earth elements, utilizes a two-step special casting process. This overcomes the disadvantages of alloy steel, such as difficulty in welding and high cost. This significantly improves the hammer's wear resistance, impact resistance, and strength, significantly reducing electrolyte corrosion and adhesion. Furthermore, the hammer's service life can be adjusted based on the maintenance frequency of the shell-breaking cylinder, further reducing maintenance times and minimizing the occurrence of the electrolytic cell effect.

[0043] Since the electrolyzer hammers are made of durable material, they do not need to be replaced frequently.

[0044] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0045] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0046] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0047] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A highly stable electrolytic cell striking hammer head, comprising a hammer body (1) and a hammer core (2), wherein the hammer core (2) is embedded in the top of the hammer body (1) through a pre-tightening component (5), and a transmission joint (4) is fixed to the top of the hammer core (2), characterized in that: The top of the transmission joint (4) is provided with a docking groove (3) for docking the movable end of the driving member, the inner wall of the docking groove (3) is evenly slidably provided with a pre-tightening seat (15), the bottom of the inner wall of the docking groove (3) is fitted with an umbrella-shaped memory member (6), the circumferential edge of the umbrella-shaped memory member (6) is evenly fixed with a power input member (7), and the power input member (7) and the pre-tightening seat (15) move toward each other through a linkage member.

2. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: The linkage component includes a transmission chamber (9) fixedly connected to the outer wall of the docking groove (3) in a circumferentially uniform manner, a transmission column (12) is slidably provided on the inner wall of the transmission chamber (9), and the side walls of the transmission column (12) are respectively provided with a power input groove (11) and a power output groove (10), the outer wall of the preload seat (15) is fixedly connected to a power output member (8) extending into the interior of the power output groove (10), and the power input member (7) extends into the interior of the power input groove (11).

3. The highly stable electrolytic cell striking hammer according to claim 2, characterized in that: The power output member (8) passes through the side wall of the docking groove (3) and is slidably arranged in the through hole.

4. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: A limiting slot (21) is provided at the bottom of the inner wall of the docking slot (3), and a limiting column (22) extending into the interior of the limiting slot (21) is fixedly connected to the bottom inner wall of the umbrella-shaped memory piece (6).

5. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: Deformation stress-bearing grooves (13) are uniformly provided circumferentially at the edge of the umbrella-shaped memory piece (6).

6. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: The inner wall of the docking groove (3) is provided with a receiving groove (16) for hiding the pre-tightening seat (15).

7. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: The top of the umbrella-shaped memory component (6) is fitted with a force-bearing plate (23) located inside the docking groove (3), the inner wall of the docking groove (3) is evenly provided with sliding grooves (17), and the outer wall of the force-bearing plate (23) is fixed with a slider (18) slidably arranged on the inner wall of the sliding groove (17).

8. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: The pre-tightening member (5) includes a locking member (19) fixedly connected to the outer wall of the hammer core (2) at an angle, and the inner wall of the hammer body (1) is evenly provided with anti-return grooves (20) engaged with the locking member (19).

9. The highly stable electrolytic cell striking hammer according to claim 1, characterized in that: The hammer body (1) is made of a nickel-chromium alloy with cobalt-based rare earth elements added.

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