Reliable sand feeding device for electroplating abrasive material grinding tool

By designing a sanding device for electroplated abrasives and grinding tools, and using a motor-driven rotating rod and three-dimensional adjustment of the nozzle, the automatic supply and uniform distribution of abrasives are achieved, which solves the problem of uneven sanding, improves production efficiency and product quality, and reduces the risk of environmental pollution.

CN223397838UActive Publication Date: 2025-09-30HENAN NAILIJIU SUPERHARD MATERIALS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422881757.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-30
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing sanding method for electroplated abrasives and grinding tools lacks precise control means, resulting in uneven and inconsistent sanding that is difficult to meet the high efficiency, precision and automation requirements of modern industrial production. At the same time, the abrasives are not fully utilized, which increases production costs and may cause environmental pollution.

Method used

A device for sanding electroplated abrasive tools is designed, which includes an auxiliary plate, a limit box and a control device. The device realizes automatic supply and uniform distribution of abrasives through the motor-driven rotating rod and three-dimensional adjustment of the nozzle, combined with an electric telescopic rod and a remote control system, ensuring the accuracy and efficiency of sanding.

Benefits of technology

It improves the uniformity and accuracy of sand feeding, reduces the labor intensity of operators, improves production efficiency and product quality, and reduces the risk of environmental pollution.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223397838U_ABST
    Figure CN223397838U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electroplated abrasive grinding tools, in particular to a reliable sand feeding device for electroplated abrasive grinding tools, which comprises an auxiliary plate, a limiting box and a control device, a rotating rod is arranged on the upper side wall of the auxiliary plate, a groove is arranged on the inner side wall of the auxiliary plate, a first motor is arranged in the groove, and a second motor is arranged in the groove. Symmetrical limiting rods are arranged at the two ends of the upper side wall of the auxiliary plate, the control device comprises a control rod, a sliding block and a spray head, a second motor is arranged on the outer side wall of one limiting rod, symmetrical control plates are arranged between the two limiting rods, symmetrical connecting plates are arranged at the lower end of the sliding block, adjusting rods are arranged in the connecting plates, and the adjusting rods are connected with the second motor. And a connecting pipe with a suction pump is arranged on the rear side wall of the spray head, so that the adaptability and the flexibility of the device are enhanced, the sand feeding efficiency and the sand feeding precision are improved, the labor intensity of operators is reduced, and the production efficiency and the product quality are also improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of electroplating abrasive tools, in particular to a reliable sanding device for electroplating abrasive tools. Background Art

[0002] As we all know, existing electroplated abrasives are mainly used in various occasions that require efficient and precise grinding, such as grinding and polishing of hard and brittle materials such as glass, stone, ceramics, composite materials, aerospace, and silicon materials. In the manufacturing process of electroplated abrasives, sanding is a crucial link.

[0003] Existing sanding methods lack precise control measures, making it difficult to ensure the uniformity and consistency of sanding, thus failing to meet the urgent needs of modern industrial production for efficiency, precision and automation. In addition, abrasives are often not fully utilized during the sanding process, which not only increases production costs but may also cause environmental pollution. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the utility model provides a reliable sanding device for electroplated abrasive tools.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a reliable electroplated abrasive tool sanding device, comprising an auxiliary plate, a limit box and a control device, wherein the upper side wall of the auxiliary plate is provided with a rotating rod, the inner side wall of the auxiliary plate is provided with a groove, a first motor is provided in the groove, the rotating rod passes through the upper side wall of the groove and is connected to the output end of the first motor, the limit box is at the upper end of the rotating rod, symmetrical limit rods are provided at both ends of the side wall of the auxiliary plate, the control device is between the two limit rods, and the control device includes a control rod, a slider and a nozzle , the control rod is connected to the two limit rods, the slider is on the control rod and threadedly connected to it, a second motor is provided on the outer wall of one of the limit rods, the control rod passes through the limit rod and is connected to the output end of the second motor, a symmetrical control plate is provided between the two limit rods, the control plate is fitted with and slidably connected to the two side walls of the slider, a symmetrical connecting plate is provided at the lower end of the slider, an adjusting rod is provided in the connecting plate, the adjusting rod passes through the connecting plate, the nozzle is at the lower end of the adjusting rod, and a connecting pipe with a pump is provided on the rear side wall of the nozzle.

[0008] In order to achieve a firm clamping of electroplated abrasive tools, the present invention has the following improvements: a groove is provided in the limit box, a symmetrical electric telescopic rod is provided in the groove, a clamping plate is provided at one end of the electric telescopic rod, and an anti-slip pattern is provided on the inner side wall of the clamping plate.

[0009] In order to enhance the adaptability and flexibility of the nozzle, the present invention has the following improvements: a third motor is provided on the outer side wall of one of the connecting plates, and the adjusting rod is connected to the output end of the third motor.

[0010] In order to facilitate the storage of tools and spare parts, the present invention has the following improvements: an auxiliary box is provided on the bottom wall of the auxiliary plate, a fixed door is provided on the front side wall of the auxiliary box, the fixed door is adapted to the auxiliary box, and a handle is provided on one side of the fixed door.

[0011] In order to realize the automatic supply of abrasive, the present invention has the following improvements: a material storage barrel is provided on the rear side wall of the auxiliary box, and one end of the connecting pipe passes through the material storage barrel.

[0012] In order to protect the device and the ground from wear and scratches, the utility model has the following improvements: protective pads are provided at the four corners of the bottom wall of the auxiliary box.

[0013] In order to be able to accurately control the nozzle at a location far away from the device, the present invention has the following improvements: the nozzle is equipped with a remote control system.

[0014] In order to protect the abrasive tool from damage, the present invention has the following improvements: an elastic buffer pad is provided in the limit box.

[0015] (3) Beneficial effects

[0016] Compared with the prior art, the present invention provides a reliable sanding device for electroplated abrasive tools, which has the following beneficial effects:

[0017] This reliable electroplated abrasive tool sanding device is provided with a nozzle, which can ensure the stable supply of abrasive, and is provided with a control device. The output of the second motor drives the control rod to rotate, and the slider moves with the rotation of the control rod, driving the nozzle to move, and cooperates with the third motor and the adjusting rod. The output of the third motor drives the adjusting rod to rotate, and the nozzle rotates accordingly, so that the nozzle can flexibly adjust the position and angle in three-dimensional space, thereby enhancing the adaptability and flexibility of the device, and can easily handle electroplated abrasive tools of different shapes and sizes, meet diverse sanding needs, and improve the efficiency and accuracy of sanding. Through the cooperation of the rotating rod on the auxiliary plate and the first motor, the rotation of the limit box and the electroplated abrasive tool therein can be realized, which helps to distribute the abrasive more evenly during the sanding process, further ensuring the uniformity and accuracy of sanding. This automated and intelligent design not only reduces the labor intensity of the operator, but also improves production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model from the first perspective;

[0019] Figure 2 This is a schematic diagram of the structure of the utility model from a second perspective;

[0020] Figure 3 This is a schematic diagram of the structure of the utility model from a third perspective;

[0021] Figure 4 This is a schematic diagram of the internal cross-section of the structural auxiliary plate of the utility model.

[0022] In the figure: 1. Auxiliary plate; 2. Limit rod; 3. Second motor; 4. Control panel; 5. Limit box; 6. Auxiliary box; 7. Protective pad; 8. Fixed door; 9. Clamping plate; 10. Connecting pipe; 11. Third motor; 12. Spray nozzle; 13. Connecting plate; 14. Adjusting rod; 15. Slider; 16. Storage barrel; 17. Electric telescopic rod; 18. Control rod; 19. First motor; 20. Rotating rod. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4, a reliable electroplated abrasive tool sanding device, comprising an auxiliary plate 1, a limit box 5 and a control device, the upper side wall of the auxiliary plate 1 is provided with a rotating rod 20, the inner side wall of the auxiliary plate 1 is provided with a groove, a first motor 19 is provided in the groove, the rotating rod 20 passes through the upper side wall of the groove and is connected to the output end of the first motor 19, the limit box 5 is at the upper end of the rotating rod 20, and symmetrical limit rods 2 are provided at both ends of the upper side wall of the auxiliary plate 1, the control device is between the two limit rods 2, the control device comprises a control rod 18, a slider 15 and a nozzle 12, the control rod 18 connects the two limit rods 2, the slider 15 is on the control rod 18 and is threadedly connected thereto, a second motor 3 is provided on the outer side wall of one of the limit rods 2, the control rod 18 passes through the limit rod 2 and is connected to the output end of the second motor 3, the two limit rods 2 is provided with a symmetrical control panel 4, which is fitted with and slidably connected to the two side walls of the slider 15, and a symmetrical connecting plate 13 is provided at the lower end of the slider 15, and an adjusting rod 14 is provided in the connecting plate 13, and the adjusting rod 14 passes through the connecting plate 13, and the nozzle 12 is at the lower end of the adjusting rod 14, and a connecting pipe 10 with a pump is provided on the rear side wall of the nozzle 12, a groove is provided in the limit box 5, and a symmetrical electric telescopic rod 17 is provided in the groove, and a clamping plate 9 is provided at one end of the electric telescopic rod 17, and the inner side wall of the clamping plate 9 is provided with anti-slip grooves, and a third motor 11 is provided on the outer side wall of one of the connecting plates 13, and the adjusting rod 14 is connected to the output end of the third motor 11, and a storage barrel 16 is provided on the rear side wall of the auxiliary box 6, and one end of the connecting pipe 10 passes through the storage barrel 16, and the nozzle 12 is equipped with a remote control system.

[0025] During use, the electroplated abrasive tool to be sanded is placed in the limit box 5, and the electric telescopic rod 17 is started. The electric telescopic rod 17 is extended to drive the clamping plate 9 to move to a position where the abrasive tool can be clamped and fixed. The nozzle 12 is started, and the pump is started. The abrasive is extracted from the storage barrel 16 through the connecting pipe 10 and transported to the nozzle 12, and sprayed out from the nozzle 12 to realize the automatic supply of the abrasive. Under the control of the remote control system, the nozzle 12 performs the sanding operation on the electroplated abrasive tool according to the preset program and path, and then the first motor 19 is started. The output of the first motor 19 drives the rotating rod 20 to rotate, which can drive the limit box 5 to move. The rotation of the second motor 3 helps to distribute the abrasive more evenly during the sanding process. The second motor 3 is started, and the output of the second motor 3 drives the control rod 18 to rotate. Under the limit of the control panel 4, the slider 15 moves with the rotation of the control rod 18, driving the nozzle 12 to move, thereby realizing flexible adjustment of the nozzle 12 in three-dimensional space. In conjunction with the third motor 11, the output of the third motor 11 drives the adjusting rod 14 to rotate, and the nozzle 12 rotates accordingly, further fine-tuning the position and angle of the nozzle 12. During the sandblasting process, the uniform distribution of the abrasive and the consistency of the sanding effect are ensured by the cooperation of the first motor 19, the second motor 3 and the third motor 11.

[0026] During actual use, additional storage space needs to be provided. In order to meet the above requirements, in this embodiment, the bottom wall of the auxiliary plate 1 is provided with an auxiliary box 6, and the side wall of the auxiliary box 6 is provided with a fixed door 8. The fixed door 8 is adapted to the auxiliary box 6, and a handle is provided on one side of the fixed door 8.

[0027] During actual use, the device and the ground need to be protected from wear and scratches. In order to meet the above requirements, in this embodiment, protective pads 7 are provided at the four corners of the bottom wall of the auxiliary box 6.

[0028] In actual use, it is necessary to absorb and alleviate the impact and vibration generated by the grinding tool during the sanding process. In order to meet the above requirements, in this embodiment, an elastic buffer pad is provided in the limit box 5.

[0029] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reliable electroplated abrasive tool sanding device, comprising an auxiliary plate (1), a limit box (5) and a control device, characterized in that: The upper side wall of the auxiliary plate (1) is provided with a rotating rod (20), the inner side wall of the auxiliary plate (1) is provided with a groove, a first motor (19) is provided in the groove, the rotating rod (20) passes through the upper side wall of the groove and is connected to the output end of the first motor (19), the limit box (5) is at the upper end of the rotating rod (20), symmetrical limit rods (2) are provided at both ends of the upper side wall of the auxiliary plate (1), the control device is between the two limit rods (2), the control device includes a control rod (18), a slider (15) and a nozzle (12), the control rod (18) is connected to the two limit rods (2), the slider (15) is on the control rod (18) and is connected to the nozzle (12). It is threadedly connected, wherein a second motor (3) is provided on the outer side wall of one of the limit rods (2), the control rod (18) passes through the limit rod (2) and is connected to the output end of the second motor (3), a symmetrical control plate (4) is provided between the two limit rods (2), the control plate (4) is fitted with and slidably connected to the two side walls of the slider (15), a symmetrical connecting plate (13) is provided at the lower end of the slider (15), an adjusting rod (14) is provided in the connecting plate (13), the adjusting rod (14) passes through the connecting plate (13), the nozzle (12) is at the lower end of the adjusting rod (14), and a connecting pipe (10) with a pump is provided on the rear side wall of the nozzle (12).

2. A reliable electroplated abrasive tool sanding device according to claim 1, characterized in that: A groove is provided in the limit box (5), a symmetrical electric telescopic rod (17) is provided in the groove, a clamping plate (9) is provided at one end of the electric telescopic rod (17), and an inner side wall of the clamping plate (9) is provided with anti-slip grooves.

3. A reliable electroplated abrasive tool sanding device according to claim 2, characterized in that: A third motor (11) is provided on the outer side wall of one of the connecting plates (13), and the adjusting rod (14) is connected to the output end of the third motor (11).

4. A reliable electroplated abrasive tool sanding device according to claim 3, characterized in that: The bottom wall of the auxiliary plate (1) is provided with an auxiliary box (6), the front side wall of the auxiliary box (6) is provided with a fixed door (8), the fixed door (8) is adapted to the auxiliary box (6), and a handle is provided on one side of the fixed door (8).

5. A reliable electroplated abrasive tool sanding device according to claim 4, characterized in that: A material storage barrel (16) is provided on the rear side wall of the auxiliary box (6), and one end of the connecting pipe (10) passes through the material storage barrel (16).

6. A reliable electroplated abrasive tool sanding device according to claim 5, characterized in that: Protective pads (7) are provided at the four corners of the bottom wall of the auxiliary box (6).

7. A reliable electroplated abrasive tool sanding device according to claim 6, characterized in that: The nozzle (12) is equipped with a remote control system.

8. A reliable electroplated abrasive tool sanding device according to claim 7, characterized in that: An elastic buffer pad is provided in the limit box (5).