Cotton sliver missing early warning device of rotor textile machine

By designing a sliver missing warning device on the rotor textile machine and using the moving pressure of the sliver can to trigger the sound and light alarm, the production continuity problem caused by sliver missing is solved and the automatic warning function is realized.

CN223397857UActive Publication Date: 2025-09-30LEQING INTELLIGENT TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422884846.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-30
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing rotor textile machines cannot automatically warn when sliver is missing, resulting in reduced production continuity.

Method used

A sliver missing warning device for a rotor textile machine was designed, which included a sliver can and a warning mechanism. The moving pressure of the sliver can was used to trigger a touch switch, and an automatic sound and light alarm was realized in combination with a spring and roller structure.

Benefits of technology

It realizes automatic warning when the sliver in the sliver can is missing, reminding the staff to replace it in time to avoid reduced production continuity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rotor textile machine cotton sliver missing early warning device which comprises a cotton sliver can and an early warning mechanism, the early warning mechanism is provided with the cotton sliver can, side plates are installed below the two sides of the circumferential outer wall of the cotton sliver can, T-shaped connecting blocks are installed on one sides of the lower surfaces of the side plates, triangular grooves are formed in the lower surfaces of the side plates, and the T-shaped connecting blocks are connected with the triangular grooves. A first U-shaped plate is arranged on the early warning mechanism, limiting columns are installed at the four corners of the lower surface of the first U-shaped plate, the bottom ends of the limiting columns penetrate through through holes in the surface of a second U-shaped plate and are connected with a limiting plate, springs are arranged on the outer sides of the outer walls of the limiting columns in a sleeving mode, and telescopic assemblies are installed on the two sides of the upper surface of the second U-shaped plate. The automatic early warning device can play a role in automatic early warning when the sliver in the sliver can is less, remind a worker to replace the sliver can in time, and avoid the situation that the production continuity of the rotor spinning machine is reduced due to the fact that the sliver in the sliver can is lost.
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Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary equipment for rotor textile machines, specifically a sliver missing early warning device for rotor textile machines. Background Art

[0002] With the continuous development of society and the continuous progress of science, the textile industry has been continuously innovated and improved, and the application of textile equipment has become more and more common, providing people with great convenience and improving work efficiency. Therefore, textile equipment has been continuously innovated and developed, especially the rotor textile machine, which basically meets people's use needs.

[0003] After searching, patent announcement number CN219991818U discloses a high-speed cotton yarn rotor textile machine, including a rotor textile machine, wherein yarn barrels are provided on both sides of the bottom of the rotor textile machine, a rotating disk is provided below the inner wall of the yarn barrel, a yarn winding rod is fixedly installed on the upper surface of the rotating disk, and cotton yarn is wound around the outer ring of the yarn winding rod, a dust cover is threadedly connected to one end of the yarn barrel, and a base is provided below the rotor textile machine. The high-speed cotton yarn rotor textile machine is provided with a chute, a slider, a fixed plate, a groove, a limit block, a fixed sleeve, a limit groove and a slot, so that the yarn barrel is embedded in the groove on the surface of the fixed plate through the fixed sleeve, and the limit block and the limit groove are embedded with each other. When the yarn barrel needs to be replaced, the fixed plate can be directly pulled at one end of the base, so that the fixed plate moves at one end of the chute through the slider until the yarn barrel is pulled out and then replaced. The yarn barrel can be quickly installed through the fixed plate and kept in an orderly arrangement.

[0004] When the existing rotor textile machine is actually used, the slivers are generally placed in the sliver can. At present, when the slivers in the sliver can are less or missing, the remaining slivers in the sliver can are generally observed frequently by manual labor so that the sliver can be replaced in time. This method affects the staff's operation of other work matters. When the staff fails to observe the remaining slivers in the sliver can in time and the slivers are missing, it will affect the continuity of the rotor textile machine's production. Therefore, a sliver missing warning device for a rotor textile machine is designed. Utility Model Content

[0005] In response to the defects or shortcomings of the sliver missing warning device of the rotor textile machine, the purpose of the utility model is to provide a sliver missing warning device for the rotor textile machine, which can automatically warn when there are fewer slivers in the sliver can, reminding the staff to replace the sliver can in time, thereby avoiding the situation where the continuity of production of the rotor textile machine is reduced due to the lack of slivers in the sliver can.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions:

[0007] The utility model provides a sliver missing warning device for a rotor textile machine, comprising a sliver can and a warning mechanism, wherein the warning mechanism is provided with a sliver can, and side plates are installed below both sides of the circumferential outer wall of the sliver can, a T-shaped connecting block is installed on one side of the lower surface of the side plate, and a triangular groove is opened on the lower surface of the side plate;

[0008] The warning mechanism is provided with a first U-shaped plate, and limiting columns are installed at the four corners of the lower surface of the first U-shaped plate. The bottom end of the limiting column passes through the through hole on the surface of the second U-shaped plate and is connected to the limiting plate. A spring is sleeved on the outer side of the outer wall of the limiting column, and the spring is located between the first U-shaped plate and the second U-shaped plate. Telescopic components are installed on both sides of the upper surface of the second U-shaped plate, a mounting plate is installed on the top of the telescopic component, and a touch switch is installed on the lower surface of the mounting plate. Bumps are installed on both sides of the front end wall of the first U-shaped plate, and a roller is provided on the upper surface of the bump. A battery box is installed on the rear end of the upper surface of the first U-shaped plate, and an audible and visual alarm is installed on the top of the battery box.

[0009] Preferably, there is a clearance fit between the outer wall of the limiting column and the wall of the through hole on the second U-shaped plate, an external thread is provided on the outer wall of the other end of the limiting column, a threaded hole is provided at the center position of the surface of the limiting plate, and the external thread on the outer wall of the limiting column and the threaded hole on the limiting plate are threadedly connected.

[0010] Preferably, the T-shaped connecting block is installed in the T-shaped connecting groove, the outer wall of the T-shaped connecting block and the groove wall of the T-shaped connecting groove are clearance-fitted, and the T-shaped connecting groove is opened on both sides of the upper surface of the first U-shaped plate.

[0011] Preferably, a self-locking universal wheel is installed at the bottom end of the sliver can, there are four self-locking universal wheels, and the four self-locking universal wheels are distributed in a ring array, and a battery is provided inside the battery box.

[0012] Preferably, a support plate is installed on the lower surface of the second U-shaped plate.

[0013] Preferably, the telescopic assembly is provided with a mounting post, a mounting groove is provided at the center position of the top end of the mounting post, the telescopic post is installed in the mounting groove, and the outer wall of the telescopic post and the groove wall of the mounting groove are clearance-fitted, a threaded hole is provided at the center position of the bottom end of the telescopic post, a first rotating shaft is installed in the threaded hole, an external thread is provided on the outer wall of the first rotating shaft, and the external thread on the outer wall of the first rotating shaft is threadedly connected with the threaded hole on the telescopic post.

[0014] Preferably, the bottom end of the first rotating shaft passes through the bearing on the surface of the connecting plate and is connected to the first bevel gear, and the connecting plate is arranged at the bottom inside the mounting groove, the first bevel gear is meshed with the second bevel gear, the second bevel gear is installed at one end of the second rotating shaft, and the other end of the second rotating shaft passes through the bearing on the outer wall of the mounting column and extends to the outside to be connected with the rotation adjustment plate, and limit blocks are provided on both sides of the circumferential outer wall of the telescopic column, and the other end of the limit block is installed in the limit groove, and the outer wall of the limit block and the groove wall of the limit groove are clearance fit, and the limit groove is opened on the circumferential inner wall of the mounting groove.

[0015] Compared with the existing technology, one or more of the above technical solutions have the following beneficial effects:

[0016] 1. In the present invention, through the coordinated arrangement of a series of structures, when the sliver can is located on the early warning mechanism and conveys slivers to the rotary textile machine, as the slivers in the sliver can continue to decrease, the pressure caused by the sliver can on the first U-shaped plate will continue to decrease. Under the action of the spring rebound, the sliver can will move upward in the Y-axis direction. When the sliver can moves upward in the Y-axis direction to a certain horizontal height, the surface of the side plate on the sliver can contacts the touch switch, and the sound and light alarm turns on and performs a sound and light alarm. Therefore, the present invention can play the role of automatic early warning when the slivers in the sliver can are less, reminding the staff to replace the sliver can in time, thereby avoiding the situation where the slivers in the sliver can are missing and the continuity of the production of the rotary textile machine is reduced.

[0017] 2. In the present invention, through the coordinated arrangement of a series of structures such as rollers, springs, limit columns, limit plates, and protrusions, when the staff needs to install the sliver canister on the early warning mechanism, the staff pushes the sliver canister and makes the top of the inner wall of the triangular groove contact the top of the roller. The inner wall of the triangular groove will cause a certain downward force on the roller. When the staff continues to push the sliver canister, the roller moves relatively in the triangular groove. When the roller moves out of the triangular groove and contacts the lower surface of the side plate, the first U-shaped plate will move downward to a certain horizontal height under the above-mentioned force. When the staff continues to push the sliver canister, the T-shaped connecting block will move into the T-shaped connecting groove. When the T-shaped connecting block is completely moved into the T-shaped connecting groove, the installation of the sliver canister on the early warning mechanism is completed, which is convenient for the staff to install the sliver canister on the early warning mechanism and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0019] Figure 1It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0020] Figure 2 It is a schematic diagram of the split structure between the sliver can and the early warning mechanism of the utility model.

[0021] Figure 3 This is a schematic diagram of the structure of the early warning mechanism of the utility model Figure 1 .

[0022] Figure 4 This is a schematic diagram of the structure of the early warning mechanism of the utility model Figure 2 .

[0023] Figure 5 This utility model Figure 4 Schematic diagram of the local enlarged structure at point A in the figure.

[0024] Figure 6 It is a structural schematic diagram of the utility model sliver can.

[0025] Figure 7 It is a cross-sectional view of the side panel of the utility model.

[0026] Figure 8 It is a cross-sectional view of the telescopic assembly of the utility model.

[0027] In the picture:

[0028] 100, sliver can; 110, side plate; 111, triangular groove; 120, T-shaped connecting block; 130, self-locking universal wheel;

[0029] 200, warning mechanism; 210, first U-shaped plate; 211, bump; 212, roller; 213, T-shaped connecting groove; 214, limit post; 220, sound and light alarm; 230, battery box; 240, second U-shaped plate; 241, support plate; 250, telescopic assembly; 260, mounting plate; 270, touch switch; 280, spring; 290, limit plate;

[0030] 251. Telescopic column; 2511. Limit block; 252. Mounting column; 2521. Mounting slot; 2522. Limit slot; 2523. Connecting plate; 253. First rotating shaft; 2531. First bevel gear; 254. Second rotating shaft; 2541. Rotation adjustment plate; 2542. Second bevel gear. DETAILED DESCRIPTION

[0031] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0032] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof.

[0034] like Figure 1-8 As shown, a sliver missing warning device for a rotor textile machine includes a sliver can 100 and a warning mechanism 200. The warning mechanism 200 is provided with the sliver can 100. Side plates 110 are installed below both sides of the circumferential outer wall of the sliver can 100. A T-shaped connecting block 120 is installed on one side of the lower surface of the side plate 110, and a triangular groove 111 is opened on the lower surface of the side plate 110.

[0035] The warning mechanism 200 is provided with a first U-shaped plate 210, and limiting columns 214 are installed at the four corners of the lower surface of the first U-shaped plate 210. The bottom end of the limiting column 214 passes through the through hole on the surface of the second U-shaped plate 240 and is connected to the limiting plate 290. The outer side of the outer wall of the limiting column 214 is provided with a spring 280, and the spring 280 is located between the first U-shaped plate 210 and the second U-shaped plate 240. Telescopic components 250 are installed on both sides of the upper surface of the second U-shaped plate 240, and a mounting plate 260 is installed on the top of the telescopic component 250, and the lower surface of the mounting plate 260 A touch switch 270 and a telescopic component 250 are installed. The horizontal height of the touch switch 270 can be adjusted during the telescopic operation of the telescopic component 250. The staff can control the amount of slivers remaining in the sliver barrel 100 by adjusting the horizontal height of the touch switch 270 and issue an early warning. Bumps 211 are installed on both sides of the front end wall of the first U-shaped plate 210, and rollers 212 are provided on the upper surface of the bumps 211. A battery box 230 is installed on the rear end of the upper surface of the first U-shaped plate 210, and an audible and visual alarm 220 is installed on the top of the battery box 230.

[0036] There is a clearance fit between the outer wall of the limiting column 214 and the wall of the through hole on the second U-shaped plate 240. An external thread is provided on the outer wall of the other end of the limiting column 214. A threaded hole is provided at the center position of the surface of the limiting plate 290, and the external thread on the outer wall of the limiting column 214 and the threaded hole on the limiting plate 290 are threadedly connected. Since there is a clearance fit between the outer wall of the limiting column 214 and the wall of the through hole on the second U-shaped plate 240, it can play a role in limiting and guiding the movement of the first U-shaped plate 210. Since there is a threaded fit between the external thread on the outer wall of the limiting column 214 and the threaded hole on the limiting plate 290, the staff can disassemble and replace the spring 280.

[0037] The T-shaped connecting block 120 is installed in the T-shaped connecting groove 213 . There is a clearance fit between the outer wall of the T-shaped connecting block 120 and the groove wall of the T-shaped connecting groove 213 . The T-shaped connecting groove 213 is provided on both sides of the upper surface of the first U-shaped plate 210 .

[0038] A self-locking universal wheel 130 is installed at the bottom end of the sliver can 100. There are four self-locking universal wheels 130, and the four self-locking universal wheels 130 are distributed in a ring array. The setting of the self-locking universal wheel 130 makes it convenient for the staff to move or fix the sliver can 100. A battery is set inside the battery box 230, and the battery can provide electricity for the utility model.

[0039] A support plate 241 is mounted on the lower surface of the second U-shaped plate 240 .

[0040] The telescopic assembly 250 is provided with a mounting post 252, and a mounting groove 2521 is provided at the center of the top end of the mounting post 252. The telescopic post 251 is installed in the mounting groove 2521, and the outer wall of the telescopic post 251 and the groove wall of the mounting groove 2521 are clearance-fitted. A threaded hole is provided at the center of the bottom end of the telescopic post 251, and a first rotating shaft 253 is installed in the threaded hole. The outer wall of the first rotating shaft 253 is provided with an external thread, and the external thread on the outer wall of the first rotating shaft 253 is threadedly connected to the threaded hole on the telescopic post 251.

[0041] The bottom end of the first rotating shaft 253 passes through the bearing on the surface of the connecting plate 2523 and is connected to the first bevel gear 2531, and the connecting plate 2523 is arranged at the bottom inside the mounting groove 2521, the first bevel gear 2531 is meshed with the second bevel gear 2542, the second bevel gear 2542 is installed at one end of the second rotating shaft 254, and the other end of the second rotating shaft 254 passes through the bearing on the outer wall of the mounting column 252 and extends to the outside to be connected with the rotation adjustment plate 2541, and a limit block 2511 is provided on both sides of the circumferential outer wall of the telescopic column 251, and the other end of the limit block 2511 is installed in the limit groove 2522, and there is a gap between the outer wall of the limit block 2511 and the groove wall of the limit groove 2522. It is a clearance fit, and the limit groove 2522 is opened on the circumferential inner wall of the installation groove 2521. Since there is a clearance fit between the outer wall of the telescopic column 251 and the groove wall of the installation groove 2521, there is a clearance fit between the outer wall of the limit block 2511 and the groove wall of the limit groove 2522, thereby playing a role of limiting and guiding the movement of the telescopic column 251. When the staff rotates the rotary adjustment plate 2541 forward or reverse, it will indirectly drive the first rotating shaft 253 to rotate forward or reverse. Since the external thread on the outer wall of the first rotating shaft 253 and the threaded hole on the telescopic column 251 are threadedly connected, the first rotating shaft 253 will play a role of limiting and guiding the movement of the telescopic column 251 when it rotates forward or reverse.

[0042] Working principle: When in use, when the sliver can 100 is located on the warning mechanism 200 and is conveying slivers to the rotary textile machine, as the slivers in the sliver can 100 continue to decrease, the pressure caused by the sliver can 100 on the first U-shaped plate 210 will continue to decrease. Under the rebound force of the spring 280, the sliver can 100 will move upward in the Y-axis direction. When the sliver can 100 moves upward in the Y-axis direction to a certain horizontal height, the surface of the side plate 110 on the sliver can 100 contacts the touch switch 270, the sound and light alarm 220 opens and sounds a sound and light alarm. Therefore, the utility model can play the role of automatic warning when the slivers in the sliver can 100 are less, reminding the staff to replace the sliver can 100 in time, avoiding the situation where the slivers in the sliver can 100 are missing and the continuity of the production of the rotary textile machine is reduced. When the staff needs to install the tampon can 100 on the early warning mechanism 200, the staff pushes the tampon can 100 and makes the top of the inner wall of the triangular groove 111 contact with the top of the roller 212. The inner wall of the triangular groove 111 will cause a certain downward force on the roller 212. When the staff continues to push the tampon can 100, the roller 212 moves relatively in the triangular groove 111. When the roller 212 moves out of the triangular groove 111 and contacts the lower surface of the side plate 110, the first U-shaped plate 210 will move downward to a certain horizontal height under the above-mentioned force. When the staff continues to push the tampon can 100, the T-shaped connecting block 120 will move into the T-shaped connecting groove 213. When the T-shaped connecting block 120 is completely moved into the T-shaped connecting groove 213, the installation of the tampon can 100 on the early warning mechanism 200 is completed.

[0043] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A sliver missing warning device for a rotor spinning machine, comprising a sliver can (100) and a warning mechanism (200), characterized in that: The warning mechanism (200) is provided with a sliver can (100), and side plates (110) are installed below both sides of the circumferential outer wall of the sliver can (100), a T-shaped connecting block (120) is installed on one side of the lower surface of the side plate (110), and a triangular groove (111) is opened on the lower surface of the side plate (110); The warning mechanism (200) is provided with a first U-shaped plate (210), and limiting columns (214) are installed at the four corners of the lower surface of the first U-shaped plate (210), and the bottom end of the limiting column (214) passes through the through hole on the surface of the second U-shaped plate (240) and is connected to the limiting plate (290), and a spring (280) is sleeved on the outer side of the outer wall of the limiting column (214), and the spring (280) is located between the first U-shaped plate (210) and the second U-shaped plate (240), and the upper surface of the second U-shaped plate (240) is provided with two springs (280). A telescopic assembly (250) is installed on each side of the first U-shaped plate (210), a mounting plate (260) is installed on the top of the telescopic assembly (250), and a touch switch (270) is installed on the lower surface of the mounting plate (260), protrusions (211) are installed on both sides of the front end wall of the first U-shaped plate (210), and rollers (212) are provided on the upper surface of the protrusions (211), a battery box (230) is installed on the rear end of the upper surface of the first U-shaped plate (210), and an audible and visual alarm (220) is installed on the top of the battery box (230).

2. The sliver missing warning device for a rotor spinning machine according to claim 1, characterized in that: The outer wall of the limiting column (214) and the hole wall of the through hole on the second U-shaped plate (240) are clearance-fitted, an external thread is provided on the outer wall of the other end of the limiting column (214), a threaded hole is provided at the center position of the surface of the limiting plate (290), and the external thread on the outer wall of the limiting column (214) and the threaded hole on the limiting plate (290) are thread-fitted.

3. The sliver missing warning device for a rotor spinning machine according to claim 1, characterized in that: The T-shaped connecting block (120) is installed in the T-shaped connecting groove (213), and there is a clearance fit between the outer wall of the T-shaped connecting block (120) and the groove wall of the T-shaped connecting groove (213), and the T-shaped connecting groove (213) is opened on both sides of the upper surface of the first U-shaped plate (210).

4. The sliver missing warning device for a rotor spinning machine according to claim 1, characterized in that: A self-locking universal wheel (130) is installed at the bottom end of the sliver drum (100), and there are four self-locking universal wheels (130). The four self-locking universal wheels (130) are distributed in a ring array, and a battery is arranged inside the battery box (230).

5. The sliver missing warning device for a rotor spinning machine according to claim 1, characterized in that: A support plate (241) is installed on the lower surface of the second U-shaped plate (240).

6. The sliver missing warning device for a rotor spinning machine according to claim 1, characterized in that: The telescopic assembly (250) is provided with a mounting column (252), a mounting groove (2521) is provided at the top center of the mounting column (252), the telescopic column (251) is installed in the mounting groove (2521), and the outer wall of the telescopic column (251) and the groove wall of the mounting groove (2521) are clearance-matched, a threaded hole is provided at the bottom center of the telescopic column (251), a first rotating shaft (253) is installed in the threaded hole, an external thread is provided on the outer wall of the first rotating shaft (253), and the external thread on the outer wall of the first rotating shaft (253) and the threaded hole on the telescopic column (251) are thread-matched.

7. The sliver missing warning device for a rotor spinning machine according to claim 6, characterized in that: The bottom end of the first rotating shaft (253) passes through the bearing on the surface of the connecting plate (2523) and is connected to the first bevel gear (2531), and the connecting plate (2523) is arranged below the inside of the mounting groove (2521). The first bevel gear (2531) is meshed and connected with the second bevel gear (2542). The second bevel gear (2542) is installed at one end of the second rotating shaft (254), and the other end of the second rotating shaft (254) passes through the mounting groove (2521). The bearing on the outer wall of the mounting column (252) is extended to the outside and connected to the rotating adjustment plate (2541). Limit blocks (2511) are provided on both sides of the circumferential outer wall of the telescopic column (251). The other end of the limit block (2511) is installed in the limit groove (2522). There is a clearance fit between the outer wall of the limit block (2511) and the groove wall of the limit groove (2522), and the limit groove (2522) is opened on the circumferential inner wall of the mounting groove (2521).

Citation Information

Patent Citations

  • High-speed cotton yarn rotor spinning machine

    CN219991818U