Anti-curling rubber band control device

The anti-curling elastic band control device achieves synchronous and uniform sewing of the elastic band and the fabric, solving the problems of inconsistent elasticity and deformation of high-elastic knitted fabrics during the sewing process, improving production efficiency and quality, and reducing safety risks.

CN223397896UActive Publication Date: 2025-09-30SHANDONG WEIQIAO JIAJIA HOME TEXTILES CO LTD
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Patent Information

Application Number
CN202422891829.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-30
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

When sewing home textile products made of high-elastic knitted fabrics, the existing method of manually stretching elastic bands results in inconsistent product elasticity, easy deformation of the fabric, and easy cutting of the elastic bands. This leads to low production efficiency and safety hazards, making it difficult to meet the production needs of textile factories.

Method used

An anti-curling elastic band control device is designed, which includes an elastic band control component and a fabric control component. The elastic force of the elastic band is controlled by adjusting the bolt and the elastic force adjustment pressure plate. The vertical plate and the anti-buckle control component are used to control the flatness of the fabric, prevent the elastic band from being cut, and achieve synchronous and uniform sewing of the elastic band and the fabric.

Benefits of technology

The sewing quality and production efficiency of elastic band and fabric are improved, the elastic band is prevented from being cut, the danger to operators is reduced, and the production needs of textile factories are met.

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Abstract

The utility model provides an anti-curl rubber string control device, which belongs to the technical field of sewing machines, and comprises a rubber string control assembly and a fabric control assembly, the rubber string control assembly comprises a fixed part I, a fixed frame is arranged on one side of the fixed part I, and a rubber string channel is arranged in the fixed frame; a threaded through hole penetrates through the side, away from the sewing presser foot, of the fixing frame, an adjusting bolt is in threaded connection with the interior of the threaded through hole, and one end of the adjusting bolt extends into the rubber band channel through the threaded through hole and then is connected with an elastic adjusting pressing plate. The fabric control assembly comprises a second fixing part, a rubber band fabric common channel is arranged above the second fixing part, and an outward rolling protection controller, an anti-buckling control part and a matching vertical plate are arranged at the position of the rubber band fabric common channel. The device has the beneficial effects that the position of the fabric can be controlled, and the position and the elasticity of the rubber band can be controlled, so that the production efficiency and the production quality of home textile products containing the rubber band are improved, and the production requirements of the existing textile products are met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sewing machines, and in particular relates to an anti-curling elastic band control device. Background Art

[0002] Currently, when sewing elastic bands onto home textile products made of high-stretch knitted fabrics, the conventional method is for the operator to first stretch the elastic band and then drape it onto the sewing machine's operating table. The operator then drapes the fabric over the elastic band with one hand while manually stretching the elastic band underneath with the other, completing the entire sewing process. Furthermore, the size of the seam allowance for the lapped fabric and the elasticity ratio of the elastic band are determined by the operator's experience throughout the entire sewing process.

[0003] Based on this, the following disadvantages are likely to exist in the actual production process: 1. When the elasticity ratio of the rubber band is confirmed by manual stretching, the elasticity ratio of the sewn product will be inconsistent. At this time, the rubber band that is stretched in place on the surface will fold more after relaxation, and the rubber band that is not stretched enough on the surface will fold loosely after relaxation, which will lead to poor appearance of the finished product and fail to meet customer quality requirements; 2. It is easy to pull or rub the fabric during operation, which will cause the fabric curling and deformation, especially when sewing highly elastic fabrics; 3. Due to the lack of a restrictive structure, the rubber band is easily cut by the blade provided on the machine body, resulting in low production efficiency, obstructed production flow and other problems; 4. In order to ensure the quality of sewing, the above-mentioned workmanship requires the operator to frequently change hands over a short distance. Therefore, it is not only difficult to ensure that the fabric is not deformed, but also easy to cause the fingers to be too close to the needle, which is very dangerous.

[0004] Therefore, when the above-mentioned manual stretching rubber band method is used to sew home textile products, clothing products and other products, it is prone to problems such as poor quality, low production capacity, and high risk, and cannot meet the existing production needs of textile factories. Utility Model Content

[0005] The technical problem solved by the utility model is to provide an anti-curling elastic band control device, which can not only control the position of the fabric, but also control the position and elasticity of the elastic band, so as to ensure that the elastic band and the fabric can be sewn together evenly, synchronously and flatly, and avoid the elastic band from being cut, thereby improving the production efficiency and production quality of home textile products containing elastic bands, and meeting the production needs of existing textile products.

[0006] In order to solve the above technical problems, the technical solution provided by the utility model is: an anti-curling rubber band control device, which includes a rubber band control component and a fabric control component arranged in sequence along the forward direction of the rubber band, the rubber band control component includes a fixing part 1 that can be installed on the sewing machine operating table, a fixing frame is provided on one side of the fixing part 1, and a rubber band channel is provided inside the fixing frame, and a threaded through hole is penetrated on the side of the fixing frame used to stay away from the sewing foot, and an adjustment bolt is connected to the threaded through hole, and one end of the adjustment bolt is extended into the rubber band channel through the threaded through hole and is connected to the elastic force adjustment pressure plate; the fabric control component includes a fixing part 2 that can be installed on the sewing machine operating table, a rubber band fabric common channel is provided above the fixing part 2, an external curling protection controller is provided at the front end of the rubber band fabric common channel, an anti-buckle control part is provided at the rear end of the rubber band fabric common channel, and a matching vertical plate is provided on one side of the rubber band fabric common channel. Based on this, when the present invention is installed on an existing sewing machine, the elastic cord can be introduced to the presser foot position after passing through the elastic cord channel and the elastic cord and fabric channel in sequence. The elastic force of the elastic cord can be adjusted by adjusting the elastic force adjustment plate to ensure uniform elastic force, eliminating the need for the operator to manually stretch and control the elastic force of the elastic cord. The position of the elastic cord is constrained by the fixed frame to prevent the elastic cord from being cut by the blade. At the same time, the fabric can be introduced to the presser foot position after passing through the elastic cord and fabric channel. During the process of passing through the elastic cord and fabric channel, the cooperation of the vertical plate, the external curl protection controller, and the anti-buckle control component naturally flattens the curled and buckled pieces. This eliminates the need for the operator to frequently change hands over short distances, achieving smooth sewing of the elastic cord and fabric, thereby ensuring product quality.

[0007] Furthermore, one end of the first fixing member is provided with a U-shaped support arm, which can be clamped to the sewing machine operating table through the U-shaped support arm to prevent the entire rubber band control assembly from being driven by the force of the rubber band during operation. In addition, the U-shaped support arm and the first fixing member can be two separate parts or a single piece that is bent and formed integrally.

[0008] Furthermore, an outlet stopper is provided on one side of the fixing frame, and the outlet stopper can be glued into the slot of the U-shaped support arm or glued between the U-shaped support arm and the fixing member 1. In this way, in addition to constraining the position of the elastic band through the fixing frame, the outlet stopper can further constrain the elastic band's outlet position, preventing the elastic band from being cut by the blade and ensuring that the elastic band is sewn parallel to the fabric.

[0009] Furthermore, a horizontal plate is provided at the upper end of the vertical plate, and a common passage for the elastic fabric is formed between the lower surface of the horizontal plate and the upper surface of the second fixing member. An outward roll protection controller is provided at the front end of the horizontal plate, and an anti-buckle control member is provided at the rear end of the horizontal plate. The outward roll protection controller cooperates with the horizontal plate, the vertical plate and the anti-buckle control member to naturally flatten the outward rolled and buckled fabric, so that the fabric is in a flat state and enters the presser foot for sewing.

[0010] Furthermore, the anti-buckle control member includes an upper anti-buckle control member and a lower anti-buckle control member. The upper anti-buckle control member is located at the rear end of the horizontal plate, and one end of the upper anti-buckle control member extends out of the elastic fabric passage and then protrudes downward to form an upper anti-buckle portion. The lower anti-buckle control member is located at the rear end of the second fixing member, and one end of the lower anti-buckle control member extends out of the elastic fabric passage and then protrudes upward to form a lower anti-buckle portion. The lower anti-buckle portion is located between the upper anti-buckle portion and the mating vertical plate. In this way, when the fabric moves to the anti-buckle control member during the sewing process, the upper and lower anti-buckle control members can naturally flatten the reversed edge of the fabric, ensuring that the fabric is flat when it enters the presser foot position.

[0011] Furthermore, the anti-rolling controller includes a horizontal fixing portion fixedly mounted above the horizontal plate. A downwardly bent anti-rolling vertical plate is formed at the front end of the fixing portion. A gap (I) exists between the lower end of the anti-rolling vertical plate and the upper surface of the second fixing member, and a gap (II) exists between the side edge of the anti-rolling vertical plate and the mating vertical plate. This allows the fabric to pass through these gaps (I) and (II) into the common passage for the elastic band and fabric during sewing. At gap (II), the side edge of the anti-rolling vertical plate and the mating vertical plate provide combined restraint to prevent fabric from turning outward.

[0012] Furthermore, a stabilizing vertical plate is bent downward on the end of the fixing part 2 away from the sewing machine presser foot, and can be clamped on the sewing machine operating table through the stabilizing vertical plate to prevent the entire fabric control assembly from being driven by the force of the rubber band or the fabric during operation.

[0013] Furthermore, the second fixing member is integrally bent together with the vertical plate, the horizontal plate and the anti-buckle control member, and can be processed and manufactured by equipment such as a bending machine.

[0014] It can be seen from the above technical solution that the utility model has the following advantages: on the one hand, the utility model can flexibly adjust the elastic force of the rubber band through the elastic force adjustment pressure plate with adjustable position set at the rubber band control component to ensure that the elastic force of the rubber band is uniform, and there is no need for the operator to manually stretch and control the elastic force of the rubber band, thereby ensuring that the elastic ratio of the sewn product is always consistent; on the other hand, by cooperating with the vertical plate and the external roll protection controller and the anti-buckle control component, the curled and buckled pieces can be naturally stretched flat, and the operator does not need to frequently change hands for short distances to operate, so that smooth sewing of the rubber band and the fabric can be achieved, thereby ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the structure of a specific embodiment of the utility model Figure 1 ;

[0017] Figure 2 This is a schematic diagram of the structure of a specific embodiment of the utility model Figure 2 .

[0018] In the figure: 1. Fixing frame; 2. Adjusting bolt; 3. Elastic adjustment pressure plate; 4. Fixing part 1; 5. Stabilizing vertical plate; 6. Fixing part 2; 7. Outward roll protection vertical plate; 8. Horizontal fixing part; 9. Matching vertical plate; 10. Horizontal plate; 11. Upper anti-buckle control part; 12. Upper anti-buckle part; 13. Lower anti-buckle part; 14. Lower anti-buckle control part; 15. Exit limiter; 16. U-shaped support arm. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] like Figures 1 to 2 As shown, the utility model discloses an anti-curling elastic band control device, which includes an elastic band control assembly and a fabric control assembly arranged in sequence along the elastic band's forward direction. The elastic band control assembly is installed at the front end of the sewing machine operating table when in use, and the fabric control assembly is installed on the sewing machine operating table when in use and is located between the elastic band control assembly and the presser foot.

[0021] Specifically, the rubber band control component includes a fixing part 4 that can be installed on the sewing machine operating table. The fixing part 4 can be glued to the sewing machine operating table using auxiliary tools such as tape, or disassembled and installed on the sewing machine operating table using fasteners such as bolts, or can be clamped on the sewing machine operating table using its own structure. For example, a U-shaped support arm 16 is provided on the back side of the fixing part 4, and is clamped on the sewing machine operating table through the slot structure of the U-shaped support arm 16 to prevent the entire rubber band control component from being driven by the force of the rubber band during operation. Moreover, the U-shaped support arm 16 and the fixing part 4 can be two separate components or an integral part that is bent and formed as a whole.

[0022] Moreover, a fixing frame 1 is provided on the front side of the fixing part 4, and an elastic band channel is provided inside the fixing frame 1. A threaded through hole is penetrated on the side of the fixing frame 1 that is used to stay away from the sewing foot, and an adjusting bolt 2 is threadedly connected to the threaded through hole. One end of the adjusting bolt 2 is extended into the elastic band channel through the threaded through hole and is connected to an elastic force adjustment pressure plate 3.

[0023] In this way, when the elastic control assembly of the present invention is installed on an existing sewing machine, the elastic can be introduced into the presser foot position after passing through the elastic channel and the elastic fabric common channel in sequence. At this time, the position of the elastic force adjustment plate 3 can be adjusted by screwing the adjustment bolt 2, thereby changing the distance between the elastic force adjustment plate 3 and the rear side wall of the fixed frame 1, and then changing the friction between the elastic and the elastic force adjustment plate 3 and the rear side wall of the fixed frame 1, thereby achieving the purpose of adjusting the elastic force of the elastic, ensuring uniform elastic force of the elastic, and eliminating the need for the operator to manually stretch and control the elastic force of the elastic. At the same time, the present invention can also constrain the position of the elastic by the fixed frame 1 to prevent the elastic from being cut by the blade.

[0024] In addition, as a preferred embodiment, the present invention can also be provided with an outlet stopper 15 on the right side of the fixing frame 1. The outlet stopper 15 can be glued into the slot of the U-shaped support arm 16 or glued between the U-shaped support arm 16 and the fixing member 4. In this way, in addition to constraining the position of the elastic band through the fixing frame 1, the outlet stopper 15 can further constrain the outlet position of the elastic band, thereby preventing the elastic band from being cut by the blade and ensuring that the elastic band is sewn parallel to the fabric.

[0025] The fabric control assembly includes a second fixing part 6 that can be installed on the sewing machine operating table. The second fixing part 6 can be glued to the sewing machine operating table using auxiliary tools such as tape, or disassembled and installed on the sewing machine operating table using fasteners such as bolts, or can be clamped on the sewing machine operating table using its own structure. For example, the front end of the second fixing part 6 is bent downward to form a stabilizing vertical plate 5, and the stabilizing vertical plate 5 is clamped on the front end of the sewing machine operating table to prevent the entire fabric control assembly from being driven by the force of the rubber band or the fabric during operation.

[0026] Moreover, a common passage for elastic fabric is provided above the second fixing member 6, the common passage for elastic fabric is aligned with the elastic channel, and an outward roll protection controller is provided at the front end of the common passage for elastic fabric, an anti-buckle control part is provided at the rear end of the common passage for elastic fabric, and a matching vertical plate 9 is provided on the right side of the common passage for elastic fabric.

[0027] like Figure 1 、 Figure 2 As shown, the anti-rolling controller includes a horizontal fixing portion 8, which is fixedly mounted above a horizontal plate 10. A downwardly bent anti-rolling vertical plate 7 is formed at the front end of the horizontal fixing portion 8. A gap 1 exists between the lower end of the anti-rolling vertical plate 7 and the upper surface of the second fixing member 6, and a gap 2 exists between the side of the anti-rolling vertical plate 7 and the mating vertical plate 9. During the fabric sewing process, the elastic band can enter the elastic band and fabric common passage through the gap 1, and the fabric can pass through the gaps 1 and 2 into the elastic band and fabric common passage. At gap 2, the side of the anti-rolling vertical plate 7 and the mating vertical plate 9 jointly restrain the fabric from turning outward.

[0028] The anti-buckle control member includes an upper anti-buckle control member 11 and a lower anti-buckle control member 14. The upper anti-buckle control member 11 is disposed at the rear end of the horizontal plate 10, and the right end of the upper anti-buckle control member 11 extends out of the elastic fabric passage and then protrudes downward to form an upper anti-buckle portion 12. The lower anti-buckle control member 14 is disposed at the rear end of the second fixing member 6, and the right end of the lower anti-buckle control member 14 extends out of the elastic fabric passage and then protrudes upward to form a lower anti-buckle portion 13. The lower anti-buckle portion 13 is disposed between the upper anti-buckle portion 12 and the mating vertical plate 9. In this way, during the sewing process, when the fabric moves to the anti-buckle control member, the upper anti-buckle control member 11 and the lower anti-buckle control member 14 can naturally flatten the buckled edge, ensuring that the fabric is flat when it enters the presser foot position.

[0029] The matching vertical plate 9 is integrally bent together with the second fixing member 6 , the horizontal plate 10 and the buckle-proof control member, and can be manufactured by equipment such as a bending machine.

[0030] Thus, when the fabric control assembly of the present invention is installed on an existing sewing machine, the fabric can first pass through the gaps 1 and 2 between the outer curl protection controller and the second fixing member 6 into the elastic fabric common passage, then pass through the anti-buckle control member to exit the elastic fabric common passage and be introduced into the presser foot position. Furthermore, during the passage through the elastic fabric common passage, the fabric can naturally flatten the curled and buckled pieces by cooperating with the vertical plate 9, the outer curl protection controller, and the anti-buckle control member. This eliminates the need for the operator to frequently change hands over short distances, thus achieving smooth sewing of the elastic and fabric, thereby ensuring product quality.

[0031] The terms "first," "second," "third," "fourth," and so on (if any) in the description and claims of the present invention and the accompanying drawings are used to distinguish similar items and are not necessarily used to describe a particular order or sequential sequence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present invention described herein can be implemented in sequences other than those illustrated or described herein. Furthermore, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.

[0032] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An anti-curling rubber band control device, characterized in that: The invention comprises an elastic band control component and a fabric control component which are sequentially arranged along the advancing direction of the elastic band. The elastic band control component comprises a fixing part 1 which can be mounted on the operating table of the sewing machine. A fixing frame is arranged on one side of the fixing part 1. An elastic band channel is arranged inside the fixing frame. A threaded through hole is penetrated through the side of the fixing frame which is used to keep away from the sewing foot. An adjusting bolt is connected to the thread in the threaded through hole. One end of the adjusting bolt is extended into the elastic band channel through the threaded through hole and is connected to an elastic force adjustment pressure plate. The fabric control component comprises a fixing part 2 which can be mounted on the operating table of the sewing machine. An elastic band and fabric common channel is arranged above the fixing part 2. An external roll protection controller is arranged at the front end of the elastic band and fabric common channel. An anti-buckle control part is arranged at the rear end of the elastic band and fabric common channel. A matching vertical plate is arranged on one side of the elastic band and fabric common channel.

2. The anti-curling elastic band control device according to claim 1, characterized in that: One end of the fixing member is provided with a U-shaped support arm.

3. The anti-curling elastic band control device according to claim 1, characterized in that: An exit limiter is provided on one side of the fixed frame.

4. The anti-curling elastic band control device according to claim 1, 2 or 3, characterized in that: A horizontal plate is provided at the upper end of the vertical plate, and a common passage for the elastic fabric is formed between the lower surface of the horizontal plate and the upper surface of the second fixing member. An outward roll protection controller is provided at the front end of the horizontal plate, and an anti-buckle control member is provided at the rear end of the horizontal plate.

5. The anti-curling elastic band control device according to claim 4, characterized in that: The anti-buckle control component includes an upper anti-buckle control component and a lower anti-buckle control component. The upper anti-buckle control component is arranged at the rear end of the horizontal plate, and one end of the upper anti-buckle control component extends out of the common channel of the elastic fabric and protrudes downward to form an upper anti-buckle portion; the lower anti-buckle control component is arranged at the rear end of the second fixing component, and one end of the lower anti-buckle control component extends out of the common channel of the elastic fabric and protrudes upward to form a lower anti-buckle portion. The lower anti-buckle portion is arranged between the upper anti-buckle portion and the mating vertical plate.

6. The anti-curling elastic band control device according to claim 4, characterized in that: The outward roll protection controller includes a horizontal fixing part, which is fixedly installed above the horizontal plate, and the front end of the horizontal fixing part is bent downward to form an outward roll protection vertical plate. There is a gap one between the lower end of the outward roll protection vertical plate and the upper surface of the fixing part two, and there is a gap two between the side of the outward roll protection vertical plate and the matching vertical plate.

7. The anti-curling elastic band control device according to claim 4, characterized in that: An end of the second fixing member away from the presser foot of the sewing machine is bent downward to form a stabilizing vertical plate.

8. The anti-curling elastic band control device according to claim 4, characterized in that: The second fixing part is integrally bent and formed in conjunction with the vertical plate, the horizontal plate and the anti-buckle control part.