Humidifying equipment for spandex wrap yarn
By adopting a large-scale spray structure and an infrared humidity detector to detect the water replenishment structure in the spandex covered yarn humidification equipment, all-round and efficient humidification of the spandex covered yarn is achieved, the problem of uneven humidification in the existing equipment is solved, and the humidification effect is improved.
Patent Information
- Application Number
- CN202422917766.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The existing spandex covered yarn humidification equipment may easily cause some areas of the yarn surface to not be effectively wetted or to be over-humidified during the water spraying humidification process, resulting in uneven flexibility.
It adopts two sets of large-scale spray structures and replenishing mechanisms, detects the non-humidified area through infrared humidity detectors, and uses electric control valves to control the nozzles for precise water replenishment to achieve all-round and efficient humidification.
It achieves all-round and efficient humidification of the spandex covered yarn, avoids local drying or over-humidification, and improves the uniformity and efficiency of the humidification effect.
Smart Images
Figure CN223397905U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spandex covered yarn processing, in particular to a spandex covered yarn humidifying device. Background Art
[0002] Spandex covered yarn is a kind of elastic yarn made by special process. Its core composition is spandex filament as the center, and it is covered with one or several layers of other types of fibers or filaments on the outside. This yarn combines the high elasticity of spandex itself with the good feel and appearance of the outer fiber, making it an ideal choice for the production of elastic fabrics. Spandex covered yarn not only retains the stretch performance and recovery force of spandex, but also has the hygroscopicity, softness and comfort of the outer material, which makes it widely used in the production of sportswear, tights, underwear and other clothing fabrics that require elasticity and comfort. According to the different covering layers and covering technologies, spandex covered yarn can be divided into single-covered and double-covered, as well as air-covered yarn and mechanically covered yarn. They have their own characteristics in elasticity, feel and application fields to meet the production needs of different products.
[0003] In combination with the existing spandex-coated yarn humidification equipment, it is found that the existing spandex-coated yarn humidification equipment often adopts a monotonous water spraying humidification method. However, during the water spraying humidification operation, a large area of the spandex-coated yarn surface may not be effectively soaked. The unhumidified area will remain dry and relatively hard, lacking flexibility. If humidification is performed again later, the already humidified area may be over-humidified, which is very troublesome.
[0004] Based on this, the utility model designs a humidifying device for spandex coated yarn to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a humidifying device for spandex covered yarn to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a humidifying device for spandex covered yarn, comprising a support frame, a transmission belt is installed at the upper end of the support frame, the upper end of the transmission belt is fixedly installed with a support frame, a humidifying mechanism is arranged on the left side of the support frame, and a replenishing mechanism is arranged on the right side of the humidifying mechanism, the humidifying mechanism comprises a first water storage tank, a first water pump body, a first water outlet pipe, a first water distribution pipe, a first downpipe, a first water spray disc, a first atomizing nozzle, a second downpipe, a second water spray disc and a second atomizing nozzle, the first water storage tank is fixedly installed in the middle of the support frame, the left end of the first water storage tank is fixedly connected to the first water pump body, the left end of the first water pump body is fixedly connected to the first water outlet pipe, the lower end of the first water outlet pipe is fixedly connected to the first distribution pipe, the front end of the first distribution pipe is fixedly installed with the first downpipe, and the lower end of the first downpipe is fixedly connected There is a first water spray tray, and the lower end of the first water spray tray is fixedly connected to the first atomizing nozzle, and the replenishing mechanism includes a second water storage tank, a power supply battery, an infrared humidity detector, a second water pump body, a second water outlet pipe, a second water branch pipe, a first water pipe body, a first lower nozzle, a first electric-controlled valve, a second water pipe body, a second lower nozzle and a second electric-controlled valve. A second water storage tank is provided on the right side of the first water storage tank, and a power supply battery is provided between the second water storage tank and the first water storage tank. The lower end of the power supply battery is fixedly installed with an infrared humidity detector, the right end of the second water storage tank is fixedly connected to the second water pump body, the right end of the second water pump body is fixedly connected to the second water outlet pipe, the lower end of the second water outlet pipe is fixedly connected to the second water branch pipe, the front end of the second water branch pipe is fixedly installed with the first water pipe body, the lower end of the first water pipe body is fixedly connected to the first lower nozzle, and the first electric-controlled valve is fixedly installed on the first lower nozzle.
[0007] Optionally, a second downpipe is fixedly installed at the rear end of the first water distribution pipe, a second water spray tray is fixedly connected to the lower end of the second downpipe, and a second atomizing nozzle is fixedly connected to the lower end of the second water spray tray.
[0008] Optionally, multiple groups of the first atomizing nozzles are installed around the lower end of the first water spray disk with the midpoint of the first water spray disk as the axis, and multiple groups of the second atomizing nozzles are installed around the lower end of the second water spray disk with the midpoint of the second water spray disk as the axis.
[0009] Optionally, a second water pipe body is fixedly installed at the rear end of the second water distribution pipe, a second lower nozzle is fixedly connected to the lower end of the second water pipe body, and a second electric-controlled valve is fixedly installed on the second lower nozzle.
[0010] Optionally, the second water storage tank is fixedly mounted on the upper end of the support frame, and the infrared humidity detector is located in the middle of the support frame.
[0011] Optionally, multiple groups of the first lower nozzles and first electrically controlled valves are distributed from front to back at the lower end of the first water pipe body, and multiple groups of the second lower nozzles and second electrically controlled valves are distributed from front to back at the lower end of the second water pipe body.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. In the utility model, a humidifying mechanism is provided, which adopts two sets of large-scale spray structures, wherein the atomizing spraying effects of the first water spray disc and the first atomizing nozzle, the second water spray disc and the second atomizing nozzle can cover the entire area below, thereby performing a full-scale humidification operation on the spandex coated yarn, and achieving a full-scale and highly efficient humidification effect.
[0014] 2. In the utility model, a supplement mechanism is provided, which adopts a detection structure and a water replenishing structure. The infrared humidity detector in the detection structure can detect the humidification condition of the surface of the spandex coated yarn. If there is an area that is not effectively humidified, the surface of the spandex coated yarn is replenished with water through the water replenishing structure. The lower nozzles in the water replenishing structure are all controlled by independent electric control valves. The electric control valves and lower nozzles corresponding to the positions that are not humidified can be opened according to the positions, thereby achieving the water replenishment and humidification effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0016] Figure 2 This is a schematic structural diagram of the utility model when viewed from the front plane;
[0017] Figure 3 This is a schematic structural diagram of the three-dimensional rear view of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the utility model in a three-dimensional cross-section Figure 1 ;
[0019] Figure 5 This is a schematic diagram of the structure of the utility model from a three-dimensional top view;
[0020] Figure 6 This is a schematic diagram of the structure of the utility model from a plan view;
[0021] Figure 7 This is a schematic diagram of the structure of the utility model in a three-dimensional cross-section Figure 2 ;
[0022] Figure 8 This is a schematic diagram of the structure of the utility model in a three-dimensional cross-section Figure 3 .
[0023] In the figure: 1. support frame; 2. conveyor belt; 3. support frame; 4. humidifying mechanism; 401. first water storage tank; 402. first water pump body; 403. first water outlet pipe; 404. first water distribution pipe; 405. first downpipe; 406. first water spray plate; 407. first atomizing nozzle; 408. second downpipe; 409. second water spray plate; 410. second atomizing nozzle; 5. replenishing mechanism; 501. second water storage tank; 502. power supply battery; 503. infrared humidity detector; 504. second water pump body; 505. second water outlet pipe; 506. second water distribution pipe; 507. first water pipe body; 508. first downpipe; 509. first electric-controlled valve; 510. second water pipe body; 511. second downpipe; 512. second electric-controlled valve. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figures 1 to 8 In an embodiment of the utility model, a humidifying device for spandex covered yarn includes a support frame 1, a conveyor belt 2 is installed on the upper end of the support frame 1, a support frame 3 is fixedly installed on the upper end of the conveyor belt 2, a humidifying mechanism 4 is provided on the left side of the support frame 3, and a replenishing mechanism 5 is provided on the right side of the humidifying mechanism 4. The humidifying mechanism 4 includes a first water storage tank 401, a first water pump body 402, a first water outlet pipe 403, a first water distribution pipe 404, a first downpipe 405, a first water spray disc 406, a first atomizing nozzle 407, a second downpipe 408, a second water spray disc 409 and a second atomizing nozzle 410. The first water storage tank 401 is fixedly installed on the middle part of the support frame 3, the left end of the first water storage tank 401 is fixedly connected to the first water pump body 402, and the left end of the first water pump body 402 is fixedly connected to the first water outlet pipe 403, the lower end of the first water outlet pipe 403 is fixedly connected to the first water distribution pipe 404, the front end of the first water distribution pipe 404 is fixedly installed with the first downpipe 405, the lower end of the first downpipe 405 is fixedly connected to the first water spray disc 406, the lower end of the first water spray disc 406 is fixedly connected to the first atomizing nozzle 407, the rear end of the first water distribution pipe 404 is fixedly installed with the second downpipe 408, the lower end of the second downpipe 408 is fixedly connected to the second water spray disc 409, the lower end of the second water spray disc 409 is fixedly connected to the second atomizing nozzle 410, multiple groups of first atomizing nozzles 407 are installed around the lower end of the first water spray disc 406 with the midpoint of the first water spray disc 406 as the axis, and multiple groups of second atomizing nozzles 410 are installed around the lower end of the second water spray disc 409 with the midpoint of the second water spray disc 409 as the axis;
[0028] See also Figure 2 、 Figure 5 and Figure 8 Initially, the humidifying mechanism 4 adopts two sets of large-scale spray structures. Before use, the first water storage tank 401 needs to be connected to the external water supply end in advance, and the first water pump body 402 needs to be connected to the power supply and the control terminal in advance. When activated, water is injected into the first water storage tank 401 through the external water supply end, and then the water is pumped through the first water pump body 402, so that the water reaches the first water spray plate 406 and the second water spray plate 409, and then the water is sprayed over a large area through the multiple sets of first atomizing nozzles 407 and second atomizing nozzles 410 below, so as to achieve a full-scale humidification effect on the spandex coated yarn;
[0029] The humidifying mechanism 4 adopts two sets of large-scale spray structures, wherein the atomizing spraying effect of the first water spray disc 406, the first atomizing nozzle 407, the second water spray disc 409 and the second atomizing nozzle 410 can cover the entire area below, thereby performing a full-scale humidification operation on the spandex coated yarn, achieving a full-scale and highly efficient humidification effect;
[0030] The replenishing mechanism 5 includes a second water storage tank 501, a power supply battery 502, an infrared humidity detector 503, a second water pump body 504, a second water outlet pipe 505, a second water branch pipe 506, a first water pipe body 507, a first lower nozzle 508, a first electrically controlled valve 509, a second water pipe body 510, a second lower nozzle 511 and a second electrically controlled valve 512. The second water storage tank 501 is provided on the right side of the first water storage tank 401, and a power supply battery 502 is provided between the second water storage tank 501 and the first water storage tank 401. The infrared humidity detector 503 is fixedly installed at the lower end of the power supply battery 502. The right end of the second water storage tank 501 is fixedly connected to the second water pump body 504. The right end of the second water pump body 504 is fixedly connected to the second water outlet pipe 505. The lower end of the second water outlet pipe 505 is fixedly connected to the second water branch pipe 50 6. A first water pipe body 507 is fixedly installed at the front end of the second water distribution pipe 506, a first lower nozzle 508 is fixedly connected to the lower end of the first water distribution pipe 507, and a first electric-controlled valve 509 is fixedly installed on the first lower nozzle 508. A second water pipe body 510 is fixedly installed at the rear end of the second water distribution pipe 506, a second lower nozzle 511 is fixedly connected to the lower end of the second water distribution pipe 510, and a second electric-controlled valve 512 is fixedly installed on the second lower nozzle 511. The second water storage tank 501 is fixedly installed at the upper end of the support frame 3, and the infrared humidity detector 503 is located in the middle of the support frame 3. Multiple groups of first lower nozzles 508 and first electric-controlled valves 509 are distributed from front to back at the lower end of the first water pipe body 507, and multiple groups of second lower nozzles 511 and second electric-controlled valves 512 are distributed from front to back at the lower end of the second water pipe body 510;
[0031] See also Figure 2 、 Figure 5 and Figure 7 The replenishing mechanism 5 adopts a detection structure and a water replenishing structure. Before activation, the second water storage tank 501 needs to be connected to the external water supply end in advance, and the power supply battery 502, the infrared humidity detector 503, the second water pump body 504, the first electric control valve 509 and the second electric control valve 512 need to be powered on and connected to the control terminal in advance. When activated, the infrared humidity detector 503 detects the surface of the spandex coated yarn. When there is an area on the surface of the spandex coated yarn that is to be humidified, by controlling the switches of the first electric control valve 509 and the second electric control valve 512, water mist can be sprayed downward to replenish the non-humidified position on the surface of the spandex coated yarn, thereby achieving a water replenishment and humidification effect.
[0032] Among them, the replenishing mechanism 5 adopts a detection structure and a water replenishing structure. The infrared humidity detector 503 in the detection structure can detect the humidification status of the surface of the spandex coated yarn. If there is an area that is not effectively humidified, the surface of the spandex coated yarn is replenished with water through the water replenishing structure. The lower nozzles in the water replenishing structure are all controlled by independent electric control valves. The electric control valves and lower nozzles corresponding to the positions that are not humidified can be opened according to the positions, thereby achieving the water replenishment and humidification effect.
[0033] The working principle of the present invention is as follows: the entire humidifying device is installed on a support frame 1, a conveyor belt 2 is located at the upper end of the support frame 1, and is used to carry the spandex coated yarn, a support frame 3 is fixed to the upper end of the conveyor belt 2, and is used to support the entire humidifying and replenishing mechanism 5, and the humidifying mechanism 4 is located on the left side of the support frame 3, including a first water storage tank 401, a first water pump body 402, a first water outlet pipe 403, a first water distribution pipe 404, a first downpipe 405, a first water spray disc 406, a first atomizing nozzle 407, a second downpipe 408, a second water spray disc 409 and The second atomizing nozzle 410, these components work together to preliminarily humidify the spandex coated yarn through two sets of large-scale spray structures. When the equipment is started, the first water pump body 402 draws water from the first water tank 401, and transports the water to the first water spray plate 406 and the second water spray plate 409 through the first water outlet pipe 403 and the first water distribution pipe 404, and then sprays the water mist over a large area through the multiple sets of first atomizing nozzles 407 and second atomizing nozzles 410 below, thereby achieving all-round humidification of the spandex coated yarn surface; the replenishing mechanism 5 is located in the humidifying mechanism 4 The right side includes a second water storage tank 501, a power supply battery 502, an infrared humidity detector 503, a second water pump body 504, a second water outlet pipe 505, a second water distribution pipe 506, a first water pipe body 507, a first lower nozzle 508, a first electric control valve 509, a second water pipe body 510, a second lower nozzle 511 and a second electric control valve 512. The function of the replenishing mechanism 5 is to accurately replenish water to the non-humidified area on the surface of the spandex coated yarn after preliminary humidification. The infrared humidity detector 503 detects the humidity distribution on the surface of the spandex coated yarn. Once it is detected If there is an unhumidified area, the control terminal will start the lower nozzles 508 and 511 by controlling the switches of the first electric control valve 509 and the second electric control valve 512 according to the detection results, and carry out targeted water replenishment to the corresponding area to ensure that the surface of the spandex coated yarn is evenly moistened to avoid local drying or over-humidification. Overall, this humidification equipment achieves efficient and uniform humidification of the spandex coated yarn through the large-scale spraying of the humidification mechanism 4 and the precise water replenishment of the replenishing mechanism 5, thereby improving the humidification effect and avoiding the problems of unevenness and over-humidification in traditional humidification methods.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A humidifying device for spandex coated yarn, comprising a support frame (1), a conveyor belt (2) being mounted on the upper end of the support frame (1), and a support frame (3) being fixedly mounted on the upper end of the conveyor belt (2), characterized in that: A humidifying mechanism (4) is provided on the left side of the support frame (3), and a replenishing mechanism (5) is provided on the right side of the humidifying mechanism (4). The humidifying mechanism (4) comprises a first water storage tank (401), a first water pump body (402), a first water outlet pipe (403), a first water distribution pipe (404), a first downpipe (405), a first water spray disc (406), a first atomizing nozzle (407), a second downpipe (408), a second water spray disc (409) and a second atomizing nozzle (410). The first water storage tank (401) is fixedly installed in the middle of the support frame (3). The left end of the water tank (401) is fixedly connected to a first water pump body (402), the left end of the first water pump body (402) is fixedly connected to a first water outlet pipe (403), the lower end of the first water outlet pipe (403) is fixedly connected to a first water distribution pipe (404), the front end of the first water distribution pipe (404) is fixedly installed with a first downpipe (405), the lower end of the first downpipe (405) is fixedly connected to a first water spray disc (406), and the lower end of the first water spray disc (406) is fixedly connected to a first atomizing nozzle (407). The replenishing mechanism (5) includes a second water storage tank (501) , a power supply battery (502), an infrared humidity detector (503), a second water pump body (504), a second water outlet pipe (505), a second water distribution pipe (506), a first water pipe body (507), a first lower nozzle (508), a first electric control valve (509), a second water pipe body (510), a second lower nozzle (511) and a second electric control valve (512), a second water storage tank (501) is provided on the right side of the first water storage tank (401), a power supply battery (502) is provided between the second water storage tank (501) and the first water storage tank (401), and the lower end of the power supply battery (502) An infrared humidity detector (503) is fixedly installed, the right end of the second water storage tank (501) is fixedly connected to a second water pump body (504), the right end of the second water pump body (504) is fixedly connected to a second water outlet pipe (505), the lower end of the second water outlet pipe (505) is fixedly connected to a second water distribution pipe (506), the front end of the second water distribution pipe (506) is fixedly installed with a first water pipe body (507), the lower end of the first water pipe body (507) is fixedly connected to a first lower nozzle (508), and the first lower nozzle (508) is fixedly installed with a first electric control valve (509).
2. The humidifying device for spandex coated yarn according to claim 1, characterized in that: A second downpipe (408) is fixedly mounted on the rear end of the first water distribution pipe (404), a second water spray disc (409) is fixedly connected to the lower end of the second downpipe (408), and a second atomizing nozzle (410) is fixedly connected to the lower end of the second water spray disc (409).
3. The humidifying device for spandex coated yarn according to claim 2, characterized in that: A plurality of groups of the first atomizing nozzles (407) are mounted around the lower end of the first water spray disc (406) with the midpoint of the first water spray disc (406) as the axis, and a plurality of groups of the second atomizing nozzles (410) are mounted around the lower end of the second water spray disc (409) with the midpoint of the second water spray disc (409) as the axis.
4. The humidifying device for spandex coated yarn according to claim 1, characterized in that: A second water pipe body (510) is fixedly mounted on the rear end of the second water distribution pipe (506); a second lower nozzle (511) is fixedly connected to the lower end of the second water pipe body (510); and a second electric control valve (512) is fixedly mounted on the second lower nozzle (511).
5. The humidifying device for spandex coated yarn according to claim 1, characterized in that: The second water storage tank (501) is fixedly mounted on the upper end of the support frame (3), and the infrared humidity detector (503) is located in the middle of the support frame (3).
6. The humidifying device for spandex coated yarn according to claim 1, characterized in that: Multiple groups of the first lower nozzles (508) and the first electrically controlled valves (509) are distributed from front to back at the lower end of the first water pipe body (507), and multiple groups of the second lower nozzles (511) and the second electrically controlled valves (512) are distributed from front to back at the lower end of the second water pipe body (510).