Device capable of improving colorization production efficiency
The structure of multiple independently rotating raw material rollers and guide rollers solves the problem of low compatibility of traditional devices with fabrics of different widths, achieves stable transmission and dyeing uniformity, reduces operating costs, and improves dye liquor utilization.
Patent Information
- Application Number
- CN202422684508.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-30
- Estimated Expiration
- 2034-11-05
AI Technical Summary
Traditional fabric transfer devices have low compatibility with fabrics of different widths, and there are problems with uneven dyeing and dye liquor contamination. Traditional devices have high operating costs and low dye liquor utilization.
It adopts a structure in which multiple raw material rollers can rotate independently, combined with support components and guide rollers, and controlled by a rotating motor to achieve stable transmission of various fabrics. It is also equipped with an anti-slip layer and a limit structure to ensure the flatness of the fabric.
It improves the efficiency and stability of fabric transmission, reduces the risk of uneven dyeing, enhances the compatibility of the device and the utilization rate of dye liquor, and reduces operating costs.
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Figure CN223397912U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of improving colorization production, in particular to a device capable of improving colorization production efficiency. Background Art
[0002] In textile factories, in order to meet customers' different demands for clothing colors, cloth needs to be dyed. The conventional dyeing method is to soak the cloth in dyeing liquid for a period of time. However, due to the long processing time, it has gradually been replaced by other dyeing methods. Now most of the methods on the market are divided into air flow dyeing and overflow dyeing. Air flow dyeing has high requirements for equipment and has high operating costs, low dyeing liquid utilization rate, and high processing costs. Overflow dyeing machines are favored by small processing plants for their simple structure and low operating costs. However, there are still many problems in their use. For example, most of the existing overflow dyeing machines will recycle the excess dye during dyeing. However, since the dye will carry fibers on the cloth when dyeing the cloth, it will pollute the dye in the dye pool and affect the dyeing effect. In addition, there is also the problem of uneven dyeing due to wrinkles on the cloth surface. The membrane material is loaded onto the roller of the full-color micro-layer equipment, and the membrane material is sprayed through software control to make the membrane material colorful.
[0003] When in use, the traditional cloth transfer device has some restrictions on the cloth transmission process due to the fixed length of the raw material roller, which means that the cloth must be stably transmitted by using cloth of the same length as the raw material roller, resulting in low compatibility of the traditional device with the cloth. When it is necessary to transmit cloth of different widths, the traditional device needs to replace different types of raw material rollers in order to transmit it. In addition, due to the single raw material roller, the traditional device can only transmit one type of cloth at a time. Utility Model Content
[0004] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the present invention to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0005] The purpose of the present invention is to address the technical problems existing in the background technology. The present invention proposes a device capable of improving the efficiency of colorization production. The present invention can effectively improve the efficiency and stability of cloth transmission through the device. The device achieves the effect of multi-cloth transmission by combining and rotating multiple raw material rollers or rotating them separately and independently.
[0006] The utility model proposes a device for improving the colorization production efficiency, comprising a shell and a control shell connected to its side, the side of the control shell is rotatably connected to a control knob, the side of the shell is rotatably connected to a raw material roller, one end of the raw material roller is connected to a side baffle, the end of the raw material roller away from the side baffle is rotatably connected to a support component, the top side of the shell is rotatably connected to a rotating pressing piece, the top side of the shell is rotatably connected to a guide roller, and the top of the shell is connected to a support plate.
[0007] By adopting the above technical solution, this solution can ensure that the raw material roller in this device can rotate stably through the structure of the supporting component, thereby improving the transmission efficiency and stability of the fabric of this device. The supporting component can realize the independent rotation of the two independent groups of left and right raw material rollers, thereby realizing stable transmission of a variety of fabrics.
[0008] Preferably, the supporting component includes a sleeve rotatably connected to the raw material roller, the outer arc surface of the sleeve is rotatably connected to a rotating connecting piece, the other end of the rotating connecting piece is rotatably connected to a rotating bracket, the bottom of the rotating bracket is rotatably connected to a threaded rod, the bottom of the threaded rod is threadedly connected to a threaded piece, the outer end surface of the threaded piece is connected to a supporting bracket, the bottom of the supporting bracket is connected to a supporting base, and the bottom of the supporting base is in contact with the ground.
[0009] By adopting the above technical solution, this solution can effectively improve the support stability of the sleeve of this device through the combination of threaded parts and threaded rods, and can also be adjusted according to the actual rotation of the raw material roller, thereby improving the support stability of this device.
[0010] Preferably, a rotating motor is provided inside the control housing, the rotating motor is control-connected to the control knob, and an output end of the rotating motor is transmission-connected to the raw material roller.
[0011] By adopting the above technical solution, this solution can achieve rotation transmission stability of the raw material roller by rotating the motor.
[0012] Preferably, a rotation groove is provided on the side of the shell, the inner wall of the rotation groove is rotatably connected to the outer end surface of the rotation pressing member, the inner wall of the rotation groove is provided with an anti-slip layer, and a gap exists between the rotation pressing member and the outer arc surface of the guide roller.
[0013] By adopting the above technical solution, the present solution can achieve rotational damping of the rotating pressing member through the rotating groove, thereby preventing the rotating pressing member from accidentally bouncing up during use.
[0014] Preferably, a limiting groove is provided on the outer arc surface of the raw material roller, and an elastic clamping piece is provided on the inner wall of the limiting groove.
[0015] By adopting the above technical solution, the present solution can limit the connection of the raw material through the limiting groove of the raw material roller, thereby preventing problems such as slipping between the raw material and the raw material roller.
[0016] Preferably, a guide groove is provided on the top of the support plate, the support plate is in a horizontal state, and a wear-resistant layer is provided on the top of the support plate.
[0017] By adopting the above technical solution, the present solution can ensure the accuracy of the direction of the cloth transmission process through the structure of the guide groove.
[0018] Preferably, the outer arc surface of the guide roller is provided with an anti-slip layer, and the shell is provided with a rotating shaft, which is rotatably connected to the guide roller.
[0019] By adopting the above technical solution, the present solution can effectively improve the rotational stability of the device through the anti-slip layer of the guide roller.
[0020] Preferably, a plurality of feet are provided at the bottom of the shell, a lifting threaded rod is provided on the top of the foot, the lifting threaded rod is threadedly connected to the bottom of the shell, and a shock-absorbing pad is provided at the bottom of the lifting threaded rod.
[0021] By adopting the above technical solution, the present solution can ensure that the device is in a horizontal state when the ground is tilted by means of the structure of the feet and the shock-absorbing pads.
[0022] In summary, the present invention has at least one of the following beneficial effects:
[0023] This device can effectively improve the transmission effect of the cloth. By adopting multiple sets of independently rotating raw material rollers, the transmission efficiency of multiple sets of cloths of this device can be improved. By rotating the combination of the pressing part and the guide roller, the guiding transmission effect of the cloth of this device can be achieved, reducing the risk of wrinkles of the cloth on the top of the support plate. The structure of multiple sets of independently rotating raw material rollers of this device can make this device have the effect of transmitting multiple different cloths at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 This is a front view of an embodiment of the utility model of a device for improving colorization production efficiency;
[0026] Figure 2 for Figure 1 A magnified view of the structure at center A;
[0027] Figure markings: 1. Shell; 2. Control shell; 3. Control knob; 4. Side baffle; 5. Raw material roller; 6. Support component; 601. Support base; 602. Support bracket; 603. Threaded member; 604. Threaded rod; 605. Rotating bracket; 606. Rotating connecting member; 607. Bushing; 7. Rotating pressing member; 8. Guide roller; 9. Support plate. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-2 The utility model is described in further detail.
[0029] Example 1
[0030] like Figure 1-Figure 2 As shown, in order to solve the existing problems, in this embodiment, the utility model discloses a device for improving the colorization production efficiency, including a shell 1 and a control shell 2 connected to its side, the control shell 2 is rotatably connected to the side of the control shell 2, the shell 1 is rotatably connected to the side of the raw material roller 5, one end of the raw material roller 5 is connected to the side baffle 4, the end of the raw material roller 5 away from the side baffle 4 is rotatably connected to the support component 6, the top side of the shell 1 is rotatably connected to a rotating pressing part 7, the top side of the shell 1 is rotatably connected to a guide roller 8, and the top of the shell 1 is connected to a support plate 9.
[0031] The supporting component 6 includes a sleeve 607 rotatably connected to the raw material roller 5, the outer arc surface of the sleeve 607 is rotatably connected to a rotating connector 606, the other end of the rotating connector 606 is rotatably connected to a rotating bracket 605, the bottom of the rotating bracket 605 is rotatably connected to a threaded rod 604, the bottom of the threaded rod 604 is threadedly connected to a threaded member 603, the outer end surface of the threaded member 603 is connected to a supporting bracket 602, the bottom of the supporting bracket 602 is connected to a supporting base 601, and the bottom of the supporting base 601 is in contact with the ground.
[0032] The specific working principle is: this device can effectively improve the stable transmission effect of various fabrics. Compared with traditional devices, this device can achieve the effect of independent rotation of multiple raw material rollers 5 through the supporting component 6, thereby achieving the effect of simultaneous transmission of multiple fabrics by this device.
[0033] When the device is in use, a variety of fabrics of different widths are respectively mounted on the raw material roller 5, thereby achieving the transmission effect of the device. The support component 6 can support the raw material roller 5, thereby preventing the raw material roller 5 from bending under the influence of the gravity of the raw material. At the same time, the device can adjust the height of the rotating bracket 605 and then adjust the height of the shaft sleeve 607 through the combination of the screw member 604 and the threaded rod 605, so that it can be adaptively adjusted according to the actual rotation height of the raw material roller 5. The combination of the rotating bracket 605 and the rotating connecting member 606 can make the shaft sleeve 607 follow within a certain range when the raw material roller 5 drives the fabric to rotate eccentrically during the discharge rotation process, thereby ensuring that the raw material roller 5 rotates normally. The combination of the support bracket 602 and the support base 601 can effectively improve the support stability of the device. At the same time, the fabric passes between the rotating pressing member 7 and the guide roller 8, thereby ensuring that the fabric can remain flat after passing the guide roller 8, and ensuring that the fabric is in a flat state on the top of the support plate 9.
[0034] Example 2
[0035] like Figure 1-Figure 2 As shown, in order to solve the existing problems, in this embodiment, based on the same concept as the above-mentioned embodiment 1, the device for improving colorization production efficiency also includes: a rotating motor is provided inside the control shell 2, the rotating motor is control-connected to the control knob 3, and the output end of the rotating motor is transmission-connected to the raw material roller 5.
[0036] The side of the shell 1 is provided with a rotation groove, the inner wall of the rotation groove is rotatably connected to the outer end surface of the rotation pressing member 7, the inner wall of the rotation groove is provided with an anti-slip layer, and there is a gap between the rotation pressing member 7 and the outer arc surface of the guide roller 8.
[0037] The outer arc surface of the raw material roller 5 is provided with a limiting groove, and the inner wall of the limiting groove is provided with an elastic clamping piece.
[0038] A guide groove is provided on the top of the support plate 9 , the support plate 9 is in a horizontal state, and a wear-resistant layer is provided on the top of the support plate 9 .
[0039] The outer arc surface of the guide roller 8 is provided with an anti-slip layer, and the housing 1 is provided with a rotating shaft, which is rotatably connected to the guide roller 8.
[0040] The bottom of the shell 1 is provided with a plurality of feet, the top of the feet is provided with a lifting threaded rod, the lifting threaded rod is threadedly connected to the bottom of the shell, and the bottom of the lifting threaded rod is provided with a shock-absorbing pad.
[0041] The specific working principle is: the device's multiple anti-slip layer limiting structure ensures that the fabric remains flat and stable during transmission within the device, thereby ensuring the accuracy of the fabric surface image during the subsequent color printing process.
[0042] The above are all preferred embodiments of the present invention, and are not intended to limit the scope of protection of the present invention. Therefore, any equivalent changes made based on the structure, shape, and principle of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for improving colorization production efficiency, comprising a housing (1) and a control housing (2) connected to the side thereof, wherein the side of the control housing (2) is rotatably connected to a control knob (3), characterized in that: The shell (1) is rotatably connected to a raw material roller (5) on the side surface, one end of the raw material roller (5) is connected to a side baffle (4), the end of the raw material roller (5) away from the side baffle (4) is rotatably connected to a support component (6), the top side surface of the shell (1) is rotatably connected to a rotating pressing component (7), the top side surface of the shell (1) is rotatably connected to a guide roller (8), and the top of the shell (1) is connected to a support plate (9).
2. The device for improving colorization production efficiency according to claim 1, characterized in that: The supporting component (6) includes a shaft sleeve (607) rotatably connected to the raw material roller (5); the outer arc surface of the shaft sleeve (607) is rotatably connected to a rotating connecting member (606); the other end of the rotating connecting member (606) is rotatably connected to a rotating bracket (605); the bottom of the rotating bracket (605) is rotatably connected to a threaded rod (604); the bottom of the threaded rod (604) is threadedly connected to a threaded member (603); the outer end surface of the threaded member (603) is connected to a supporting bracket (602); the bottom of the supporting bracket (602) is connected to a supporting base (601); and the bottom of the supporting base (601) is in contact with the ground.
3. The device for improving colorization production efficiency according to claim 1, characterized in that: A rotating motor is provided inside the control housing (2), the rotating motor is control-connected to the control knob (3), and the output end of the rotating motor is transmission-connected to the raw material roller (5).
4. The device for improving colorization production efficiency according to claim 1, characterized in that: A rotating groove is provided on the side of the housing (1), the inner wall of the rotating groove is rotatably connected to the outer end surface of the rotating pressing member (7), the inner wall of the rotating groove is provided with an anti-slip layer, and a gap exists between the rotating pressing member (7) and the outer arc surface of the guide roller (8).
5. The device for improving colorization production efficiency according to claim 1, characterized in that: The outer arc surface of the raw material roller (5) is provided with a limiting groove, and the inner wall of the limiting groove is provided with an elastic clamping piece.
6. The device for improving colorization production efficiency according to claim 1, characterized in that: A guide groove is provided on the top of the support plate (9), the support plate (9) is in a horizontal state, and a wear-resistant layer is provided on the top of the support plate (9).
7. The device for improving colorization production efficiency according to claim 1, characterized in that: The outer arc surface of the guide roller (8) is provided with an anti-slip layer, and the housing (1) is provided with a rotating shaft, which is rotatably connected to the guide roller (8).
8. The device for improving colorization production efficiency according to claim 1, characterized in that: The bottom of the shell (1) is provided with a plurality of feet, the tops of the feet are provided with lifting threaded rods, the lifting threaded rods are threadedly connected to the bottom of the shell, and the bottoms of the lifting threaded rods are provided with shock-absorbing pads.