Receiving and retreating structure of large-section rectangular tube push bench under hoisting-free condition

Through the receiving and retracting structure of the pipe jacking machine without lifting equipment and the combination of jacks and rail clamps, the large-section rectangular pipe jacking machine can be safely and flexibly retracted in a narrow space, solving the safety hazard problem in pipe jacking construction.

CN223398680UActive Publication Date: 2025-09-30GUANGZHOU METRO GRP CO LTD +2
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Patent Information

Application Number
CN202423078270.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-09-30
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

During pipe jacking construction, large-section rectangular pipe jacking machines cannot be safely and flexibly received and retracted without lifting conditions, especially when the structural space within the station is small, posing a safety hazard.

Method used

The pipe jacking machine receiving and retracting structure that does not require lifting equipment is adopted. Through the combination of vertical jacks, horizontal jacks, rotary jacks and rail clamps, the pipe jacking machine can be lifted, translated, rotated and retracted in parts.

Benefits of technology

The pipe jacking machine can be received and retracted safely and controllably in a small space, avoiding the use of lifting equipment and improving construction safety and operational flexibility.

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Abstract

A receiving and retreating structure of a large-section rectangular pipe jacking machine under the hoisting-free condition comprises the pipe jacking machine, a receiving rotating platform, a vertical jack, a rail, a first rail clamping device, a second rail clamping device, a horizontal jack and a rotating jack. The vertical jack is arranged on the receiving rotating platform and can abut against the pipe jacking machine so that the pipe jacking machine can be jacked up. The rail is arranged on the rotating platform, the first rail clamping device is installed on the rail in a position-adjustable mode, and the horizontal jack is detachably installed on the first rail clamping device and can abut against the pipe jacking machine to push the pipe jacking machine to move horizontally; the second rail clamping device is installed on the rail in a position-adjustable mode, and the rotary jack is detachably installed on the second rail clamping device and can abut against the pipe jacking machine to push the pipe jacking machine to rotate. According to the receiving and retreating structure of the tube push bench, hoisting equipment does not need to be arranged, receiving and retreating of the tube push bench can be achieved under the condition that the in-station structural space is narrow through cooperation of the jack and the rail clamping device, and the receiving and retreating structure has the advantages of being flexible in operation, safe and controllable.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipe jacking channel construction, in particular to a receiving and retracting structure of a large-section rectangular pipe jacking machine under non-hoisting conditions. Background Art

[0002] Pipe jacking is a trenchless construction method for underground projects, widely used in the construction of various obstacles such as roads, rivers or buildings. In the process of pipe jacking, the most critical part is the initial exit and reception of the tunnel, which will largely determine the success or failure of the pipe jacking construction. When the pipe jacking machine is received and retracted, it is usually necessary to use lifting equipment to disassemble the upper and lower shells of the pipe jacking and rotate them before retracting. However, due to the large space occupied by the large-section pipe jacking machine itself and the small space in some station structures, it is impossible to set up lifting equipment. Therefore, it is impossible to use conventional methods to receive and retract the pipe jacking machine. Even if lifting equipment is set up, the lack of space may cause the pipe jacking machine or the lifting equipment to conflict with the station structure, causing mechanical injuries to personnel and greatly affecting construction safety. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a large-section rectangular pipe jacking machine receiving and retracting structure under no hoisting conditions. The pipe jacking machine receiving and retracting structure does not require the installation of hoisting equipment, can realize the receiving and retracting of the pipe jacking machine when the structural space in the station is narrow, and has the characteristics of flexible operation, safety and controllability.

[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is: a receiving and retracting structure for a large-section rectangular pipe jacking machine under non-hoisting conditions, comprising a pipe jacking machine, a receiving rotating platform, a vertical jack, a track, a first rail clamp, a second rail clamp, a horizontal jack and a rotary jack; the vertical jack is arranged on the receiving rotating platform, and the vertical jack can press on the pipe jacking machine to lift the pipe jacking machine; the track is arranged on the rotary platform, the first rail clamp is adjustably mounted on the track, the horizontal jack is detachably mounted on the first rail clamp, and can press on the pipe jacking machine to push the pipe jacking machine to move horizontally along the track; the second rail clamp is adjustably mounted on the track, the rotary jack is detachably mounted on the second rail clamp, and can press on the pipe jacking machine to push the pipe jacking machine to rotate horizontally.

[0005] As a further improvement of the present invention, it further comprises a lifting bracket, which is arranged on the pipe jacking machine, and the vertical jack can press on the lifting bracket to lift the pipe jacking machine.

[0006] As a further improvement of the present invention, there are four jacking brackets in total, which are symmetrically arranged on the left and right sides of the pipe jacking machine respectively, and the number and position of the vertical jacks correspond to the jacking brackets.

[0007] As a further improvement of the present invention, two tracks are provided, and the two tracks are arranged in parallel.

[0008] As a further improvement of the present invention, two of the first rail clamps and two of the horizontal jacks are provided, and the two first rail clamps and the two horizontal jacks are symmetrically arranged on the two tracks.

[0009] As a further improvement of the present invention, two second rail clamps and two rotary jacks are provided, and the two second rail clamps and the two rotary jacks are respectively provided on the two tracks in a staggered manner.

[0010] As a further improvement of the present invention, the rotary jack can push the pipe jacking machine to rotate 90 degrees.

[0011] As a further improvement of the present invention, the pipe jacking machine includes an upper shell and a lower shell that are detachably connected together.

[0012] As a further improvement of the present invention, the upper shell and the lower shell are detachably connected together by a pad and bolts.

[0013] The beneficial effects of the present invention are as follows: the receiving and retracting structure of the pipe jacking machine does not require the installation of lifting equipment, and the receiving and retracting of the pipe jacking machine can be achieved through the cooperation of the jack and the rail clamp even when the structural space in the station is narrow, and the operation is flexible, safe and controllable. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is an overall schematic diagram of the receiving and retracting structure of the pipe jacking machine of the present invention;

[0015] Figure 2 This is a schematic diagram of the upper shell rotation structure of the utility model;

[0016] Description of markings: pipe jacking machine 1, upper shell 11, lower shell 12, receiving rotating platform 2, jacking bracket 3, vertical jack 4, track 5, first rail clamp 6, second rail clamp 7, horizontal jack 8, rotating jack 9. DETAILED DESCRIPTION

[0017] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0018] like Figure 1 、 2 As shown, a receiving and retracting structure of a large-section rectangular pipe jacking machine under non-hoisting conditions includes a pipe jacking machine 1, a receiving rotating platform 2, a lifting bracket 3, a vertical jack 4, a track 5, a first rail clamp 6, a second rail clamp 7, a horizontal jack 8 and a rotating jack 9.

[0019] The pipe jacking machine 1 is located on the receiving rotary platform 2. The pipe jacking machine 1 includes an upper shell 11 and a lower shell 12, and the upper shell 11 and the lower shell 12 are detachably connected together by spacers and bolts.

[0020] Four jacking brackets 3 are provided, and the four jacking brackets 3 are symmetrically arranged on the left and right sides of the upper shell 11 of the pipe jacking machine 1.

[0021] The number and position of the vertical jacks 4 correspond to the jacking brackets 3. The vertical jacks 4 are fixed on the receiving rotary platform 2 and are used to press on the jacking brackets 3 to lift the pipe jacking machine 1 as a whole or the upper shell 11.

[0022] Two tracks 5 are provided, and the two tracks 5 are arranged in parallel on the receiving rotating platform 2 .

[0023] Two first rail clamps 6 and two horizontal jacks 8 are provided, and the two first rail clamps 6 and the two horizontal jacks 8 are symmetrically arranged on the two rails 5. The first rail clamps 6 are adjustable on the rails 5, and the horizontal jacks 8 are detachably mounted on the first rail clamps 6. The horizontal jacks 8 can press against the upper shell 11 or the lower shell 12 of the pipe jacking machine 1 with the first rail clamps 6 as a fulcrum to push the upper shell 11 or the lower shell 12 to move horizontally along the rails 5.

[0024] Two second rail clamps 7 and two rotary jacks 9 are provided, and the two second rail clamps 7 and the two rotary jacks 9 are staggered and arranged on the two rails 5. The second rail clamps are adjustably mounted on the rails 5, and the rotary jacks 9 are detachably mounted on the second rail clamps 7. The rotary jacks 9 can press against the upper shell 11 or the lower shell 12 of the pipe jacking machine 1 with the second rail clamps 7 as a fulcrum to push the upper shell 11 or the lower shell 12 to rotate horizontally at an angle of 90 degrees.

[0025] The above structure can realize the lifting, translation and rotation operations of the pipe jacking machine 1, so as to realize the receiving and retraction of the pipe jacking machine 1. The specific operation steps are as follows: when the pipe jacking machine 1 arrives on the receiving rotating platform 2, first remove the pads and bolts of the upper shell 11 and the lower shell 12 of the pipe jacking machine 1; then lift the upper shell 11 through the vertical jack 4 to separate the upper shell 11 and the lower shell 12; then push the lower shell 12 to translate through the cooperation of the first rail clamp 6 and the horizontal jack 8. During the pushing process, when the horizontal jack 8 reaches the maximum stroke, the first rail clamp 6 is disassembled and moved to another position on the track 5 for installation, and then the horizontal jack 8 is pushed again, and this is repeated to push the lower shell 12 away from the receiving rotating platform 2; after the lower shell 12 is pushed away, the vertical jack 4 is retracted to make the upper shell 11 fall to the receiving Collect on the rotating platform 2; then, through the cooperation of the second rail clamp 7 and the rotary jack 9, push the upper shell 11 to rotate horizontally. During the rotation process, when the rotary jack 9 reaches the maximum stroke, the second rail clamp 7 is disassembled and moved to another position on the track 5 for installation, and then the rotary jack 9 is re-pushed, and this is repeated to rotate the upper shell 11 90 degrees. After the rotation, the cross-sectional size of the upper shell 11 is smaller than the cross-sectional size of the formed pipe segment, so that the upper shell 11 can retreat through the formed pipe segment. After the rotation of the upper shell 11 is completed, the first rail clamp 6 and the horizontal jack 8 are installed in reverse, pushing the upper shell 11 to translate in the opposite direction of the lower shell 12 to realize the split reception and retreat of the pipe jacking machine 1.

[0026] The above embodiments are only used to illustrate the present invention. Any person with ordinary knowledge in the technical field can make equivalent embodiments by making partial changes or modifications to the technical content disclosed in the present invention without departing from the scope of the technical features of the present invention, and the equivalent embodiments still fall within the scope of the technical features of the present invention without departing from the technical features of the present invention.

Claims

1. A receiving and retracting structure for a large-section rectangular pipe jacking machine without hoisting, comprising a pipe jacking machine, characterized in that: It also includes a receiving rotating platform, a vertical jack, a track, a first rail clamp, a second rail clamp, a horizontal jack and a rotary jack; the vertical jack is arranged on the receiving rotating platform, and the vertical jack can press on the pipe jacking machine to lift the pipe jacking machine; the track is arranged on the rotating platform, the first rail clamp is adjustably mounted on the track, the horizontal jack is detachably mounted on the first rail clamp, and can press on the pipe jacking machine to push the pipe jacking machine to move horizontally along the track; the second rail clamp is adjustably mounted on the track, the rotary jack is detachably mounted on the second rail clamp, and can press on the pipe jacking machine to push the pipe jacking machine to rotate horizontally.

2. The receiving and retracting structure of a large-section rectangular pipe jacking machine without hoisting according to claim 1, characterized in that: It also includes a jacking bracket, which is arranged on the pipe jacking machine. The vertical jack can press on the jacking bracket to jack the pipe jacking machine.

3. The receiving and retracting structure of a large-section rectangular pipe jacking machine without hoisting according to claim 2, characterized in that: There are four jacking brackets in total, and the four jacking brackets are symmetrically arranged on the left and right sides of the pipe jacking machine. The number and position of the vertical jacks correspond to the jacking brackets.

4. The receiving and retracting structure of a large-section rectangular pipe jacking machine without hoisting according to claim 1, characterized in that: There are two tracks, which are arranged in parallel.

5. The receiving and retracting structure of a large-section rectangular pipe jacking machine without hoisting according to claim 4, characterized in that: There are two first rail clamps and two horizontal jacks, and the two first rail clamps and the two horizontal jacks are symmetrically arranged on the two rails.

6. The receiving and retracting structure of a large-section rectangular pipe jacking machine without hoisting according to claim 4, characterized in that: There are two second rail clamps and two rotary jacks, and the two second rail clamps and the two rotary jacks are respectively arranged on two rails in a staggered manner.

7. The receiving and retracting structure of a large-section rectangular pipe jacking machine without hoisting according to claim 1, characterized in that: The rotary jack can push the pipe jacking machine to rotate 90 degrees.

8. A receiving and retracting structure for a large-section rectangular pipe jacking machine without hoisting according to any one of claims 1 to 7, characterized in that: The pipe jacking machine includes an upper shell and a lower shell that are detachably connected together.

9. The receiving and retracting structure for a large-section rectangular pipe jacking machine without hoisting according to claim 8, characterized in that: The upper shell and the lower shell are detachably connected together through a pad and bolts.