Speed reducer with loss stopping structure

By introducing a stop-loss structure consisting of an oil injection pipe, a collecting tank, a circulating pump, and a filter screen into the reducer, the problem of insufficient lubrication of the worm gear is solved, the recycling of the lubricating oil and the heat dissipation effect are achieved, and the service life of the reducer is extended.

CN223399207UActive Publication Date: 2025-09-30HANGZHOU FEIBAO TRANSMISSION TECH
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Patent Information

Application Number
CN202422894439.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-30
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

The worm gear reducer will suffer from wear problems caused by insufficient lubrication during long-term use, which reduces its service life.

Method used

A loss-stop structure with an oil spray pipe, a collection tank, a circulation pump, and a filter is designed. By spraying and recycling lubricating oil, the worm gear is ensured to be fully lubricated, and heat is dissipated by a magnetically connected cooling fan.

Benefits of technology

It achieves effective lubrication and heat dissipation of the worm gear, extends the service life of the reducer, and improves the utilization efficiency of the lubricating oil.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a speed reducer with a loss stopping structure, and relates to the technical field of speed reducers. Comprising a reduction gearbox, an input shaft and an output shaft, a movable cavity is formed in the reduction gearbox, a worm connected with the input shaft is rotationally arranged in the movable cavity, a worm gear connected with the output shaft and meshed with the worm is further rotationally arranged in the movable cavity, and a collecting groove is formed in the reduction gearbox and located below the movable cavity; an oil storage tank is mounted on the rear side of the reduction gearbox, an oil pumping pipe extending into the collecting groove is arranged at the bottom of the oil storage tank, a circulating pump is mounted at the top of the oil storage tank, and an outlet of the circulating pump is connected with the oil spraying pipe through an oil conveying pipe. According to the speed reducer with the loss stopping structure, lubricating oil is conveniently sprayed to the worm gear and the worm through the oil spraying pipe to lubricate the worm gear and the worm, and the lubricating oil drips downwards along the worm gear and the worm, can be collected by the collecting tank and is recycled under the cooperation of the circulating pump, the oil pumping pipe and the oil feeding pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a reducer provided with a loss-stop structure. Background Art

[0002] A reducer is an independent component consisting of a gear drive, worm drive, or gear-worm drive enclosed in a rigid housing. It is commonly used as a reduction gear between a prime mover and a working machine. It matches speeds and transmits torque between the prime mover and the working machine or actuator, and is widely used in modern machinery.

[0003] During the use of the worm gear reducer, its worm gear is prone to scratches after long-term use, so it needs to be lubricated with lubricating oil. However, the lubricating oil is always at the bottom of the reducer housing, and the worm gear and worm cannot be fully lubricated, which will cause greater wear and tear, greatly reducing the service life of the worm gear reducer. Utility Model Content

[0004] The utility model provides a speed reducer with a stop-loss structure to solve the problems in the background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a reducer with a stop-loss structure, comprising a reduction gear box, an input shaft, and an output shaft, wherein a movable chamber is formed inside the reduction gear box, a worm connected to the input shaft is rotated in the movable chamber, and a worm wheel connected to the output shaft and engaged with the worm is also rotated in the movable chamber, a collecting tank is provided inside the reduction gear box below the movable chamber, a groove communicating with the movable chamber is provided on the top inner wall of the collecting tank, an oil injection pipe with a nozzle at the bottom is installed in the movable chamber above the worm, an oil storage tank is installed on the rear side of the reduction gear box, an oil extraction pipe is provided at the bottom of the oil storage tank which passes through the reduction gear box and extends into the collecting tank, a circulating pump for extracting lubricating oil in the oil storage tank is installed on the top of the oil storage tank, and the outlet of the circulating pump is connected to the oil injection pipe through an oil delivery pipe.

[0006] Furthermore, a filter screen is installed in the inner cavity of the collection tank.

[0007] Furthermore, an oil filling port is provided on the top of the oil storage tank.

[0008] Furthermore, two groups of heat sinks are provided on a side of the oil storage tank away from the reduction gearbox.

[0009] Furthermore, there is a gap between the two groups of heat sinks, and the inner cavity of the oil storage tank is equipped with a rotating shaft with both ends passing through the oil storage tank. A cooling fan covered on the heat sink is installed on the oil storage tank, and one end of the rotating shaft passes through the gap between the two groups of heat sinks and drives the cooling fan.

[0010] Furthermore, one end of the rotating shaft is connected to a second magnetic ring, one end of the output shaft passes through the reduction gearbox and is connected to a first magnetic ring that can extend into the inner cavity of the second magnetic ring, and the first magnetic ring and the second magnetic ring are magnetically connected.

[0011] Compared with the prior art, the utility model provides a reducer with a stop-loss structure, which has the following beneficial effects: during use, the reducer with a stop-loss structure can conveniently spray lubricating oil on the worm gear through the oil spray pipe, and the lubricating oil dripping down along the worm gear can be collected by the collection tank and recycled with the cooperation of the circulating pump, oil extraction pipe and oil delivery pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 It is a cross-sectional schematic diagram of the utility model;

[0014] Figure 3 This is a structural diagram of the oil storage tank of the utility model;

[0015] Figure 4 This is an enlarged schematic diagram of point A of the present invention.

[0016] In the figure: 1. reduction gearbox; 2. input shaft; 3. output shaft; 4. worm; 5. worm gear; 6. groove; 7. collecting tank; 8. filter; 9. oil storage tank; 10. circulation pump; 11. oil extraction pipe; 12. oil delivery pipe; 13. oil injection pipe; 14. rotating shaft; 15. oil filling port; 16. heat sink; 17. cooling fan; 18. first magnetic ring; 19. second magnetic ring. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] See also Figure 1-4The utility model discloses a reducer with a stop-loss structure, including a reduction gear box 1, an input shaft 2, and an output shaft 3. A movable chamber is formed inside the reduction gear box 1, in which a worm 4 connected to the input shaft 2 is rotated, and a worm wheel 5 connected to the output shaft 3 and meshing with the worm 4 is also rotated in the movable chamber. A collecting tank 7 is provided inside the reduction gear box 1 below the movable chamber, and a strip groove 6 communicating with the movable chamber is opened on the top inner wall of the collecting tank 7. An oil injection pipe 13 with a nozzle at the bottom is installed in the movable chamber above the worm 4. An oil storage tank 9 is installed on the rear side of the reduction gear box 1, and an oil extraction pipe 11 is provided at the bottom of the oil storage tank 9, which passes through the reduction gear box 1 and extends into the collecting tank 7. A circulating pump 10 for extracting lubricating oil in the oil storage tank 9 is installed on the top of the oil storage tank 9, and the outlet of the circulating pump 10 is connected to the oil injection pipe 13 through an oil delivery pipe 12.

[0019] Specifically, a filter screen 8 is installed in the inner cavity of the collecting tank 7 .

[0020] In this embodiment, the filter 8 is a filter screen or filter membrane with a filtration accuracy generally between 5 microns and 25 microns, or a microporous filter membrane, which is used to filter the lubricating oil that lubricates the worm wheel 5 and the worm 4.

[0021] Specifically, an oil filling port 15 is provided on the top of the oil storage tank 9 .

[0022] In this embodiment, the oil filling port 15 is used to add lubricating oil, and the oil filling port 15 is threadedly connected with a plug.

[0023] Specifically, two groups of cooling fins 16 are provided on a side of the oil storage tank 9 away from the reduction gearbox 1 .

[0024] In this embodiment, the oil storage tank 9 is made of aluminum, and the provision of the heat sink 16 is beneficial to the heat dissipation of the lubricating oil in the oil storage tank 9 .

[0025] Specifically, there is a gap between the two groups of heat sinks 16, and the inner cavity of the oil storage tank 9 is equipped with a rotating shaft 14 with both ends passing through the oil storage tank 9. A cooling fan 17 covering the heat sink 16 is installed on the oil storage tank 9, and one end of the rotating shaft 14 passes through the gap between the two groups of heat sinks 16 and drives the cooling fan 17.

[0026] One end of the rotating shaft 14 is connected to the second magnetic ring 19, and one end of the output shaft 3 passes through the reduction gearbox 1 and is connected to the first magnetic ring 18 that can extend into the inner cavity of the second magnetic ring 19. The first magnetic ring 18 and the second magnetic ring 19 are magnetically connected.

[0027] In this embodiment, when the output shaft 3 rotates, the output shaft 3 can drive the second magnetic ring 19 to rotate through the first magnetic ring 18, thereby causing the rotating shaft 14 to rotate and drive the cooling fan 17 to work, so as to promote the heat dissipation of the heat sink 16, so as to cool the lubricating oil in the oil tank 9 when the reducer is working.

[0028] To sum up, the reducer provided with a stop-loss structure can conveniently spray lubricating oil on the worm gear 4 and worm 5 through the oil spray pipe 13 during use. The lubricating oil drips downward along the worm gear 4 and worm 5 and can be collected by the collecting tank 7 and recycled with the cooperation of the circulating pump 10, the oil extraction pipe 11 and the oil delivery pipe 12.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reducer with a stop-loss structure, comprising a reduction box (1), an input shaft (2), and an output shaft (3), characterized in that: An active chamber is formed inside the reduction box (1), a worm (4) connected to the input shaft (2) is provided in rotation in the active chamber, a worm wheel (5) connected to the output shaft (3) and meshing with the worm (4) is also provided in rotation in the active chamber, a collecting tank (7) is provided inside the reduction box (1) below the active chamber, a groove (6) is provided on the top inner wall of the collecting tank (7) and connected to the active chamber, an oil injection pipe (13) with a nozzle at the bottom is provided above the worm (4), an oil storage tank (9) is provided at the rear side of the reduction box (1), an oil extraction pipe (11) is provided at the bottom of the oil storage tank (9) which passes through the reduction box (1) and extends into the collecting tank (7), a circulating pump (10) for extracting lubricating oil in the oil storage tank (9) is provided at the top of the oil storage tank (9), and the outlet of the circulating pump (10) is connected to the oil injection pipe (13) through the oil delivery pipe (12); The oil storage tank (9) is provided with two groups of heat sinks (16) on a side away from the reduction gearbox (1), with a gap between the two groups of heat sinks (16). The inner cavity of the oil storage tank (9) is provided with a rotating shaft (14) with both ends passing through the oil storage tank (9). The oil storage tank (9) is provided with a heat dissipation fan (17) covered on the heat sink (16). One end of the rotating shaft (14) passes through the gap between the two groups of heat sinks (16) and drives the heat dissipation fan (17).

2. The reducer with a stop-loss structure according to claim 1, characterized in that: The inner cavity of the collecting tank (7) is equipped with a filter screen (8).

3. The reducer with a stop-loss structure according to claim 1, characterized in that: An oil filling port (15) is provided on the top of the oil storage tank (9).

4. The reducer with a stop-loss structure according to claim 1, characterized in that: One end of the rotating shaft (14) is connected to a second magnetic ring (19), one end of the output shaft (3) passes through the reduction gearbox (1) and is connected to a first magnetic ring (18) that can extend into the inner cavity of the second magnetic ring (19), and the first magnetic ring (18) and the second magnetic ring (19) are magnetically connected.