Height inspection mechanism for flow battery assembly line

By designing the lifting and rotating mechanism and the visual mechanism, the problem that the traditional height inspection mechanism cannot measure the lowest position of the flow battery is solved, the accurate detection of the height of the flow battery is achieved, and the practicality of the detection is improved.

CN223399535UActive Publication Date: 2025-09-30DONGGUAN GUANYI AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422959897.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-09-30
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Traditional height inspection mechanisms are unable to measure the lowest position of the assembled flow battery, resulting in an inability to accurately describe the height of the flow battery in the inspection results, which has low practicality.

Method used

A height inspection mechanism consisting of a lifting and rotating mechanism and a visual mechanism was designed. The visual sensor slides along the length and height tracks to detect the lowest and highest heights of the assembled flow battery respectively, and the total height of the assembled flow battery is calculated.

Benefits of technology

The method realizes accurate detection of the height of the assembled flow battery, improves the practicability of the detection, and can more accurately describe the actual height of the flow battery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a height inspection mechanism for a flow battery assembly line, which comprises an inspection frame, an inspection frame is arranged on one side of the inspection frame, a height inspection table is fixedly mounted at the top end of the inspection frame, a displacement table is slidably connected to the middle of the height inspection table, and a jacking rotating mechanism is fixedly mounted at the top end of the displacement table. The height inspection mechanism for the flow battery assembly line comprises a jacking rotating mechanism, a length block, a length track and a visual sensor, the middle part of one side of the inspection frame is fixedly provided with a visual mechanism, and one end of one side of the inspection frame is fixedly provided with an operation panel. And the height block slides along the height rail to adjust the XY direction of the visual sensor, so that the visual sensor can conveniently detect the minimum height and the maximum height of the assembled flow battery, the minimum height is subtracted from the maximum height to obtain the height of the assembled flow battery, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery assembly, in particular to a height inspection mechanism for a liquid flow battery assembly line. Background Art

[0002] The role of the liquid flow battery assembly line is mainly reflected in improving production efficiency, ensuring product quality, reducing production costs and improving product performance. By adopting automation technology, the liquid flow battery assembly line can automatically complete assembly steps such as parts grabbing, positioning, and fastening. Compared with the traditional manual assembly method, it realizes continuous and efficient production, significantly reduces manual operation time and errors, thereby shortening the product production cycle. The assembly line adopts precise control and detection systems to ensure the accuracy of each assembly step, reduce the defective rate, and improve the product qualification rate. Through automation and standardized production, material waste and labor costs are reduced, the overall production efficiency is improved, and then the production cost is reduced. As an important part of the liquid flow battery system, the quality and performance of the capacity box directly affect the performance of the entire battery system. Through precise assembly and testing, the performance of the capacity box is stable and reliable, thereby improving the performance of the entire battery system. The assembly line with modular design can be quickly adjusted according to different product models and specifications, realizing flexible production, which helps companies quickly respond to changes in market demand and improve market competitiveness. These effects jointly promote the production efficiency and product quality of liquid flow batteries, and also lay the foundation for the widespread application and industrial development of liquid flow batteries. A height inspection mechanism is installed on the liquid flow battery assembly line to inspect the height of the assembled liquid flow batteries.

[0003] However, the traditional height inspection mechanism has the following disadvantages:

[0004] The traditional height inspection mechanism detects the assembled liquid flow battery through a height visual sensor installed on the top. It can only obtain the highest position of the assembled liquid flow battery, but cannot measure the lowest position of the assembled liquid flow battery. The obtained value cannot describe the height of the assembled liquid flow battery and has low practicality. Utility Model Content

[0005] The purpose of the present utility model is to provide a height inspection mechanism for a liquid flow battery assembly line, so as to solve the problem that the traditional height inspection mechanism proposed in the above background technology detects the assembled liquid flow battery through a height visual sensor installed on the top, can only obtain the highest position of the assembled liquid flow battery, cannot measure the lowest position of the assembled liquid flow battery, and the obtained value cannot describe the height of the assembled liquid flow battery, which has low practicality.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a height inspection mechanism for a flow battery assembly line, comprising an inspection frame, an inspection frame being provided on one side of the inspection frame, a height inspection platform being fixedly installed on the top of the inspection frame, a displacement platform being slidably connected to the middle of the height inspection platform, a lifting and rotating mechanism being fixedly installed on the top of the displacement platform, a visual mechanism being fixedly installed on the middle of one side of the inspection frame, an operation panel being fixedly installed on one end of one side of the inspection frame, the lifting and rotating mechanism comprising an assembly platform and a lifting platform, a lifting cylinder being fixedly installed on the middle of the top of the assembly platform, the movable end of the lifting cylinder being fixedly connected to the middle of the bottom end of the lifting platform, a turntable being provided on the top of the lifting platform, the visual mechanism comprising a length track and a height track, a length block being slidably connected to the middle of the length track, one side of the length block being fixedly connected to one side of the height track, a height block being slidably connected to the middle of the height track, a visual sensor being fixedly installed on one side of the height block, the assembled flow battery being placed on the turntable, and the direction and height of the height inspection of the assembled flow battery being adjusted.

[0007] Preferably, a stepper motor is fixedly installed in the middle of the top of the lifting platform, and a rotating shaft is fixedly installed at the output end of the stepper motor. The top of the rotating shaft is fixedly connected to the middle of the bottom end of the turntable. The stepper motor starts after being powered on, and the stepper motor drives the rotating shaft to rotate to adjust the direction of the turntable.

[0008] Preferably, vertical poles slidably connected to the assembly table are fixedly installed on both sides of the bottom end of the lifting platform, and positioning plates are fixedly installed on the bottom ends of the two vertical poles. The lifting cylinder performs telescopic movement, and the lifting cylinder pushes the lifting platform from the top. The lifting platform drives the vertical poles to slide along the assembly table to adjust the height of the turntable.

[0009] Preferably, the bottom end of the assembly platform is fixedly connected to the translation platform, and the lifting and rotating mechanism is installed on the translation platform through the assembly platform.

[0010] Preferably, a limit plate is fixedly installed on the top of one side of the height track, a height cylinder is fixedly installed in the middle of the limit plate, the movable end of the height cylinder is fixedly connected to the side opposite to the height block, and a length cylinder is fixedly installed at one end of the inspection frame, the movable end of the length cylinder is fixedly connected to the side opposite to the length block, the length cylinder performs telescopic movement, the length cylinder pushes the length block from one side, the length block slides along the length track, the position of the visual sensor is adjusted, the height cylinder performs telescopic transportation, the height cylinder pushes the height block from the top, the height block slides along the height track, the height of the visual sensor is adjusted, and the visual sensor senses the height of the assembled flow battery in real time.

[0011] Preferably, one side of the length rail is fixedly connected to the inspection frame, and the visual mechanism is installed on the inspection frame through the length rail.

[0012] Preferably, support feet are fixedly mounted on the four corners of the bottom end of the inspection frame, and the support feet support the inspection frame from the bottom.

[0013] Compared with the prior art, the beneficial effects of the present invention are: by setting up a lifting and rotating mechanism and a visual mechanism, the visual sensor slides along the length track through the length block, and the height block slides along the height track to adjust the XY direction of the visual sensor, so that it is convenient for it to detect the lowest height and the highest height of the assembled liquid flow battery respectively, and the height of the assembled liquid flow battery is obtained by subtracting the lowest height from the highest height, which is highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This is a diagram showing the connection between the frame and the support legs for this utility model;

[0016] Figure 3 It is a side view of the visual mechanism of the utility model;

[0017] Figure 4 It is a side view of the lifting and rotating mechanism of the utility model;

[0018] Figure 5 It is a partial schematic diagram of the utility model;

[0019] Figure 6 It is a side view of the present utility model.

[0020] In the figure: 1. Inspection frame; 2. Height inspection table; 3. Lifting and rotating mechanism; 31. Assembly table; 32. Vertical pole; 33. Lifting platform; 34. Stepper motor; 35. Rotating shaft; 36. Turntable; 37. Lifting cylinder; 38. Positioning plate; 4. Displacement table; 5. Vision mechanism; 51. Length track; 52. Length block; 53. Height block; 54. Limiting plate; 55. Height cylinder; 56. Height track; 57. Vision sensor; 58. Length cylinder; 6. Inspection frame; 7. Support foot; 8. Operation panel. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0022] See also Figure 1-6The utility model provides a height inspection mechanism for a flow battery assembly line, comprising an inspection frame 1, an inspection frame 6 is provided on one side of the inspection frame 1, a height inspection platform 2 is fixedly installed on the top of the inspection frame 6, a displacement platform 4 is slidably connected in the middle of the height inspection platform 2, a lifting and rotating mechanism 3 is fixedly installed on the top of the displacement platform 4, a visual mechanism 5 is fixedly installed in the middle of one side of the inspection frame 1, an operation panel 8 is fixedly installed at one end of one side of the inspection frame 1, the lifting and rotating mechanism 3 comprises an assembly platform 31 and a lifting platform 33, a lifting cylinder 37 is fixedly installed in the middle of the top of the assembly platform 31, and a lifting mechanism 5 is fixedly installed at the top of the displacement platform 4. The movable end of the cylinder 37 is fixedly connected to the middle of the bottom end of the lifting platform 33. A turntable 36 is provided at the top of the lifting platform 33. The visual mechanism 5 includes a length track 51 and a height track 56. The middle of the length track 51 is slidably connected with a length block 52. One side of the length block 52 is fixedly connected to one side of the height track 56. The middle of the height track 56 is slidably connected with a height block 53. A visual sensor 57 is fixedly installed on one side of the height block 53. The assembled liquid flow battery is placed on the turntable 36 to adjust the direction and height of the height inspection of the assembled liquid flow battery.

[0023] A stepper motor 34 is fixedly installed in the middle of the top of the lifting platform 33, and a rotating shaft 35 is fixedly installed at the output end of the stepper motor 34. The top of the rotating shaft 35 is fixedly connected to the middle of the bottom end of the turntable 36. After the stepper motor 34 is powered on, it starts and drives the rotating shaft 35 to rotate to adjust the direction of the turntable 36.

[0024] On both sides of the bottom end of the lifting platform 33, there are fixedly installed vertical poles 32 that are slidably connected to the assembly platform 31. The bottom ends of the two vertical poles 32 are fixedly installed with positioning plates 38. The lifting cylinder 37 performs telescopic movement. The lifting cylinder 37 pushes the lifting platform 33 from the top. The lifting platform 33 drives the vertical poles 32 to slide along the assembly platform 31 to adjust the height of the turntable 36.

[0025] The bottom end of the assembly platform 31 is fixedly connected to the displacement platform 4 , and the lifting and rotating mechanism 3 is installed on the displacement platform 4 through the assembly platform 31 .

[0026] A limit plate 54 is fixedly installed on the top of one side of the height track 56, and a height cylinder 55 is fixedly installed in the middle of the limit plate 54. The movable end of the height cylinder 55 is fixedly connected to the side opposite the height block 53. A length cylinder 58 is fixedly installed at one end of the inspection frame 1, and the movable end of the length cylinder 58 is fixedly connected to the side opposite the length block 52. The length cylinder 58 performs telescopic movement, and the length cylinder 58 pushes the length block 52 from one side. The length block 52 slides along the length track 51 to adjust the position of the visual sensor 57. The height cylinder 55 performs telescopic transportation, and the height cylinder 55 pushes the height block 53 from the top. The height block 53 slides along the height track 56 to adjust the height of the visual sensor 57. The visual sensor 57 senses the height of the assembled liquid flow battery in real time.

[0027] One side of the length rail 51 is fixedly connected to the inspection frame 1 , and the visual mechanism 5 is installed on the inspection frame 1 through the length rail 51 .

[0028] Support legs 7 are fixedly mounted on the four corners of the bottom end of the inspection frame 1 , and the support legs 7 support the inspection frame 1 from the bottom.

[0029] When the embodiment of the present application is in use: the assembled liquid flow battery is placed on the turntable 36, the lifting cylinder 37 performs telescopic movement, the lifting cylinder 37 pushes the lifting platform 33 from the top, the lifting platform 33 drives the vertical rod 32 to slide along the assembly table 31, and the height of the turntable 36 is adjusted. The stepper motor 34 is powered on and started, and the stepper motor 34 drives the rotating shaft 35 to rotate to adjust the direction of the turntable 36, and the direction and height of the height inspection of the assembled liquid flow battery are adjusted. The length cylinder 58 performs telescopic movement, and the length cylinder 58 performs telescopic movement. The cylinder 58 pushes the length block 52 from one side, and the length block 52 slides along the length track 51 to adjust the position of the visual sensor 57. The height cylinder 55 is telescopically transported, and the height cylinder 55 pushes the height block 53 from the top, and the height block 53 slides along the height track 56 to adjust the height of the visual sensor 57. The visual sensor 57 senses the height of the assembled liquid flow battery in real time, and detects the lowest height and the highest height of the assembled liquid flow battery respectively, and subtracts the lowest height from the highest height to obtain the height of the assembled liquid flow battery.

[0030] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A height inspection mechanism for a flow battery assembly line, comprising an inspection frame (1), characterized in that: An inspection frame (6) is provided on one side of the inspection frame (1), a height inspection platform (2) is fixedly installed on the top of the inspection frame (6), a displacement platform (4) is slidably connected in the middle of the height inspection platform (2), a lifting and rotating mechanism (3) is fixedly installed on the top of the displacement platform (4), a visual mechanism (5) is fixedly installed in the middle of one side of the inspection frame (1), an operation panel (8) is fixedly installed at one end of one side of the inspection frame (1), the lifting and rotating mechanism (3) includes an assembly platform (31) and a lifting platform (33), and a visual mechanism (5) is fixedly installed in the middle of the top of the assembly platform (31). A lifting cylinder (37) is provided, wherein the movable end of the lifting cylinder (37) is fixedly connected to the middle of the bottom end of the lifting platform (33); a turntable (36) is provided at the top end of the lifting platform (33); the visual mechanism (5) comprises a length track (51) and a height track (56); a length block (52) is slidably connected to the middle of the length track (51); one side of the length block (52) is fixedly connected to one side of the height track (56); a height block (53) is slidably connected to the middle of the height track (56); a visual sensor (57) is fixedly installed on one side of the height block (53).

2. A height inspection mechanism for a flow battery assembly line according to claim 1, characterized in that: A stepper motor (34) is fixedly mounted at the middle of the top of the lifting platform (33), a rotating shaft (35) is fixedly mounted at the output end of the stepper motor (34), and the top of the rotating shaft (35) is fixedly connected to the middle of the bottom end of the turntable (36).

3. The height inspection mechanism for a flow battery assembly line according to claim 1, characterized in that: Both sides of the bottom end of the lifting platform (33) are fixedly mounted with vertical poles (32) that are slidably connected to the assembly platform (31), and the bottom ends of the two vertical poles (32) are fixedly mounted with positioning plates (38).

4. The height inspection mechanism for a flow battery assembly line according to claim 1, characterized in that: The bottom end of the assembly platform (31) is fixedly connected to the displacement platform (4).

5. The height inspection mechanism for a flow battery assembly line according to claim 1, characterized in that: A limit plate (54) is fixedly mounted on the top of one side of the height rail (56), a height cylinder (55) is fixedly mounted on the middle of the limit plate (54), a movable end of the height cylinder (55) is fixedly connected to a side directly opposite to the height block (53), and a length cylinder (58) is fixedly mounted on one end of the inspection frame (1), a movable end of the length cylinder (58) is fixedly connected to a side directly opposite to the length block (52).

6. The height inspection mechanism for a flow battery assembly line according to claim 1, characterized in that: One side of the length rail (51) is fixedly connected to the inspection frame (1).

7. The height inspection mechanism for a flow battery assembly line according to claim 1, characterized in that: Support legs (7) are fixedly mounted on the four corners of the bottom end of the inspection frame (1).