Efficient spiral heat pipe condenser

Abstract

The utility model discloses an efficient spiral heat pipe condenser, and belongs to the technical field of condensers. The condenser comprises a condenser body, a cooling water bin and an air cooling bin, a condensation bin is arranged on the inner side of the condenser body and connected with an air cooling bin through a guide pipe, and a cooling water bin is arranged under the air cooling bin and connected with the condensation bin through a guide pipe. External hot steam can enter the condensation bin through the spiral condensation pipe, rapid heat exchange and cooling can be achieved in the condensation bin, the hot steam can be rapidly liquefied and discharged out of the condenser through the water outlet, and the rapid condensation process of the hot steam is completed. In addition, the circulating heat pump is adopted for sequentially conducting air cooling heat dissipation and contact heat exchange on the liquid obtained after heat exchange, energy needed for cooling is saved, and the heat exchange efficiency is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of condensers, and in particular relates to a high-efficiency spiral heat pipe condenser. Background Art

[0002] As a component of a refrigeration system, a condenser converts gas or vapor into liquid and transfers the heat to the air near the tubes. The condenser's operation is an exothermic process. API manufacturers use it to condense other API vapors. Existing condensers typically use a compressor to directly insert a refrigeration tube into the coolant to cool and condense the tube. However, this method requires high compressor workload and consumes a lot of power. Therefore, a high-efficiency spiral heat pipe condenser is needed to address these issues. Utility Model Content

[0003] In response to the above-mentioned problems existing in the prior art, the technical problem to be solved by the present invention is to provide a high-efficiency spiral heat pipe condenser, which can quickly condense the hot steam that needs to be condensed, and cool the liquid after heat exchange by first air cooling and then refrigeration, thereby effectively saving energy and improving heat exchange efficiency.

[0004] In order to solve the above technical problems, the technical solutions adopted by the present invention are as follows:

[0005] A high-efficiency spiral heat pipe condenser includes a condenser body, a cooling water tank and an air cooling tank; a condensation tank is provided inside the condenser body, and the condensation tank is connected to the air cooling tank through a conduit; a cooling water tank is provided directly below the air cooling tank, and the cooling water tank is connected to the condensation tank through a conduit.

[0006] Furthermore, a spiral condenser is provided inside the condensation bin; a temperature sensor is provided at the upper end of the condensation bin; and a controller and a drain pipe are provided outside the cooling bin.

[0007] Furthermore, a plurality of partition plates are fixedly arranged inside the cooling water bin.

[0008] Furthermore, a plurality of cooling pipes are fixedly arranged inside the cooling water bin.

[0009] Furthermore, a circulating water pump is fixedly provided on one side of the interior of the air-cooling bin.

[0010] Furthermore, an upper heat dissipation coil and a lower heat dissipation coil are provided inside the air-cooling chamber.

[0011] Furthermore, a heat dissipation fan is provided between the upper heat dissipation coil and the lower heat dissipation coil.

[0012] Furthermore, the output end of the circulating water pump is connected to the upper radiating coil through a pipeline, the end of the upper radiating coil is connected to the lower radiating coil, and the end of the lower radiating coil is arranged inside the cooling water tank.

[0013] Furthermore, a plurality of heat dissipation fins are provided on the surfaces of the upper heat dissipation coil and the lower heat dissipation coil.

[0014] Furthermore, a plurality of mesh air inlets are provided on the side of the air cooling bin; and a mesh air exhaust port is provided on the upper end of the air cooling bin.

[0015] Compared with the prior art, the utility model has the following advantages:

[0016] (1) In the present invention, external hot steam enters the condensation chamber through the spiral condenser tube, and rapid heat exchange and cooling can be achieved in the condensation chamber. The hot steam will quickly liquefy and be discharged from the condenser through the drain port, completing the rapid condensation process of the hot steam.

[0017] (2) The utility model adopts a circulating heat pump to sequentially subject the liquid after heat exchange to air cooling and contact heat exchange, thereby saving the energy required for cooling and improving the heat exchange efficiency.

[0018] (3) The utility model greatly increases the air-cooling heat dissipation area and effectively reduces energy waste through the unique design of the upper heat dissipation coil and the lower heat dissipation coil in the air-cooling chamber.

[0019] (4) The present invention is provided with a plurality of partition plates in the cooling water tank, which can effectively prolong the heat exchange time and further improve the cooling efficiency of the liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall internal structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the overall three-dimensional structure of the utility model;

[0022] Figure 3 This is a schematic structural diagram of the lower heat dissipation coil and the upper heat dissipation coil of the present utility model.

[0023] The accompanying drawings are marked as follows: 1. Circulating water pump; 2. Cooling water tank; 3. Cooling pipe; 4. Temperature sensor; 5. Spiral condenser; 6. Condensation tank; 7. Controller; 8. Drain pipe; 9. Compression refrigerator; 10. Partition board; 11. Air cooling tank; 12. Lower heat dissipation coil; 13. Cooling fan; 14. Upper heat dissipation coil; 15. Mesh exhaust port; 16. Mesh air inlet; 17. Condenser body. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] See also Figures 1 to 3 A high-efficiency spiral heat pipe condenser includes a condenser body 17, a cooling water tank 2 and an air-cooling tank 11; a condensing tank 6 is provided on the inner side of the condenser body 17, and the condensing tank 6 is connected to the air-cooling tank 11 through a conduit; a cooling water tank 2 is provided directly below the air-cooling tank 11, and the cooling water tank 2 is connected to the condensing tank 6 through a conduit.

[0026] The condensing chamber 6 is equipped with a spiral condenser tube 5. A temperature sensor 4 is located at the upper end of the condensing chamber 6. A controller 7 and a drain pipe 8 are located outside the cooling chamber 6. A cooling water tank 2 is located above the condensing chamber 6. Several partition plates 10 are fixedly installed inside the cooling water tank 2. Several cooling pipes 3 are fixedly installed inside the cooling water tank 2. An air-cooled chamber 11 is located directly above the cooling water tank 2. A circulating water pump 1 is fixedly installed on one side of the cooling water tank 2. The cooling water pump 1 is also installed with an upper cooling coil 14, a lower cooling coil 12, and a cooling fan 13 located between the upper and lower cooling coils 14 and 12. The output end of the circulating water pump 1 is connected to the upper cooling coil 14 via a pipe. The end of the upper cooling coil 14 is connected to the lower cooling coil 12, and the end of the lower cooling coil 12 is located inside the cooling water tank 2. A compression chiller 9 is fixedly installed on the sides of the cooling water tank 11 and the cooling water tank 2. The cooling pipes 3 are driven by the compression chiller 9.

[0027] As an example of the present invention, the water inlet of the circulating water pump 1 is connected to the upper end of the condensing tank 6 through a pipe, and the water outlet of the cooling water tank 2 is connected to the lower end of the condensing tank 6 through a pipe, so as to realize the circulation flow of the heat exchange liquid between the condensing tank 6, the air-cooled tank 11 and the cooling water tank 2.

[0028] As an example of the present invention, the partition plates 10 are staggered in an up-and-down manner, which can significantly prolong the heat exchange and cooling time of the liquid inside the cooling water tank 2, and effectively improve the cooling efficiency of the liquid.

[0029] As an example of the present invention, a plurality of heat dissipation fins are provided on the surface of the upper heat dissipation coil 14 and the lower heat dissipation coil 12 to improve the heat dissipation efficiency of the internal liquid.

[0030] As an example of the present invention, a plurality of mesh air inlets 16 are provided on the side of the air cooling bin 11, and a mesh exhaust port 15 is provided on the upper end of the air cooling bin 11, which can discharge the hot air after participating in heat dissipation in time, accelerate the flow of air in the air cooling bin 11, and improve the heat dissipation effect.

[0031] As an example of the present invention, a temperature sensor 4 is provided inside the condensing chamber 6, and a drain pipe 8 is provided on the outer surface of the condensing chamber 6. The temperature sensor 4 can sensitively sense temperature changes within the condensing chamber 6 and convert them into electrical signals for transmission. The drain pipe 8 can discharge the liquid condensed by heat exchange in the spiral condensing tube 5, completing the heat exchange condensation of the hot steam.

[0032] As an example of the present invention, a controller 7 is provided on the surface of the condenser body 17. The controller 7 is an ARM microprocessor and is electrically connected to the temperature sensor 4, the circulating water pump 1, the compression refrigerator 9, and the cooling fan 13. When the temperature sensor 4 senses the internal temperature change and converts the thermal signal into an electrical signal and transmits it to the controller 7 located outside the cooling chamber 6, the circulating water pump 1 is controlled to operate, and the liquid in the condensing chamber 6 is pumped into the upper cooling coil 14 and the lower cooling coil 12 in the air-cooled chamber 11. The cooling fan 13 between the upper cooling coil 14 and the lower cooling coil 12 dissipates the heat, achieving initial cooling.

[0033] The working principle of the present invention is as follows: when the hot steam coming from the outside enters the condensation bin 6 through the spiral condenser tube 5, it fully contacts and exchanges heat with the liquid filled in the condensation bin 6, thereby realizing the rapid cooling of the hot steam in the spiral condenser tube 5; the hot steam is condensed by heat exchange in the spiral condenser tube 5, and the hot steam is liquefied from gas into liquid and discharged through the drain pipe 8 outside the cooling bin 6, thus completing the heat exchange condensation of the hot steam. As the hot steam is rapidly heat exchanged in the spiral condenser 5, the heat is transferred from the spiral condenser 5 to the liquid filled in the condensation bin 6. At this time, as the temperature of the liquid in the condensation bin 6 rises, the temperature sensor 4 can keenly sense the internal temperature change and convert the thermal signal into an electrical signal and transmit it to the controller 7 located outside the cooling bin 6. At this time, the controller 7 controls the circulating water pump 1 to pump the liquid in the condensation bin 6 into the upper heat dissipation coil 14 and the lower heat dissipation coil 12 in the air-cooled bin 11, and the initial cooling is achieved through the air cooling and heat dissipation of the heat dissipation fan 13 between the upper heat dissipation coil 14 and the lower heat dissipation coil 12; as the circulating heat pump 1 continues to work, the liquid that has been air-cooled and heat dissipated is injected into the cooling water bin 2 by the lower heat dissipation coil 12, and in the cooling water bin 2, it is cooled by contact heat exchange by the cooling pipe 3, and the heat exchange and cooling time of the liquid in the cooling water bin 2 is extended through the barrier effect of the multiple partition plates 10 inside the cooling water bin 2, thereby effectively improving the cooling efficiency of the liquid. The cooled liquid is transported from the bottom of the cooling water tank 2 to the bottom of the condensation tank 6 through a conduit, thereby realizing the cycle of heat exchange-air cooling-cooling of the cooling water, and cooling the heat exchange liquid by first air cooling and then refrigeration, which effectively saves energy and improves the heat exchange efficiency of the entire device.

[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-efficiency spiral heat pipe condenser, characterized in that: The invention comprises a condenser body (17), a cooling water tank (2) and an air cooling tank (11); a condensation tank (6) is provided inside the condenser body (17), the condensation tank (6) is connected to the air cooling tank (11) via a conduit, a cooling water tank (2) is provided directly below the air cooling tank (11), and the cooling water tank (2) is connected to the condensation tank (6) via a conduit.

2. The high-efficiency spiral heat pipe condenser according to claim 1, characterized in that: A spiral condenser tube (5) is provided inside the condensation bin (6); a temperature sensor (4) is provided at the upper end inside the condensation bin (6); and a controller (7) and a drain pipe (8) are provided outside the condensation bin (6).

3. The high-efficiency spiral heat pipe condenser according to claim 1, characterized in that: A plurality of partition plates (10) are fixedly arranged inside the cooling water bin (2).

4. The high-efficiency spiral heat pipe condenser according to claim 1, characterized in that: A plurality of cooling pipes (3) are fixedly arranged inside the cooling water bin (2).

5. The high-efficiency spiral heat pipe condenser according to claim 1, characterized in that: A circulating water pump (1) is fixedly provided on one side of the interior of the air-cooling bin (11).

6. The high-efficiency spiral heat pipe condenser according to claim 1, characterized in that: An upper heat dissipation coil (14) and a lower heat dissipation coil (12) are provided inside the air-cooling chamber (11).

7. The high-efficiency spiral heat pipe condenser according to claim 6, characterized in that: A heat dissipation fan (13) is further provided between the upper heat dissipation coil (14) and the lower heat dissipation coil (12).

8. The high-efficiency spiral heat pipe condenser according to claim 5, characterized in that: The output end of the circulating water pump (1) is connected to the upper radiating coil (14) through a pipeline, the end of the upper radiating coil (14) is connected to the lower radiating coil (12), and the end of the lower radiating coil (12) is arranged inside the cooling water tank (2).

9. The high-efficiency spiral heat pipe condenser according to claim 6, characterized in that: The surfaces of the upper heat dissipation coil (14) and the lower heat dissipation coil (12) are both provided with a plurality of heat dissipation fins.

10. The high-efficiency spiral heat pipe condenser according to claim 1, characterized in that: The side of the air cooling bin (11) is provided with a plurality of mesh air inlets (16); the upper end of the air cooling bin (11) is provided with a mesh air outlet (15).

Images